Zehnder Carboline Radiant Heating and Cooling Ceiling Panels Heating Cooling Fresh Air Clean Air
Zehnder everything you need to create a comfortable, healthy and energy-efficient indoor climate Heating, cooling, fresh and clean air: at Zehnder, you will find everything you need to create a comfortable, healthy and energy-efficient indoor climate. Zehnder s wide and clearly structured portfolio can offer the right product for any project, be it private, public or commercial, new build or refurbishment. And where service is also concerned, you ll find that Zehnder is always around you. Heating At Zehnder, Heating doesn t just come in the form of designer radiators. We offer solutions in all shapes and sizes, from radiant ceiling panels to heat pumps with integrated ventilation devices. Designer radiators Compact energy station with integrated heat pump Heating and cooling ceiling systems Comfortable indoor ventilation with heat recovery Zehnder Designer Radiators Cooling Zehnder also offers sophisticated solutions for indoor Cooling. These range from cooling ceiling systems to comfortable indoor ventilation with a supply of pre-cooled fresh air. Heating and cooling ceiling systems Compact energy station with heat pump and brine pipe Comfortable indoor ventilation with geothermal heat exchanger for fresh air pre-cooling Zehnder Heating and Cooling Ceiling Systems ii
Fresh Air Fresh Air a product range with a long tradition at Zehnder. Zehnder Comfosystems provides products and solutions for comfortable indoor ventilation with heat recovery for houses and apartments, for new builds and for renovation projects. Comfortable indoor ventilation Compact energy station with integrated ventilation device Zehnder Comfosystems Clean Air Zehnder Clean Air Solutions provide Clean Air in buildings particularly prone to dust. In residential applications, the comfortable indoor ventilation provided by Zehnder Comfosystems filters external pollutants out of the air. Comfortable indoor ventilation with integrated fresh-air filter Compact energy station with integrated fresh-air filter Systems for clean air Zehnder Clean Air Solutions iii
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Heating and Cooling with Zehnder Rittling Carboline Optimal indoor climate and efficient use of energy throughout the year. New regulations now dictate how energy efficient a building should be, as a saving in energy also reduces CO 2 emissions. While this helps create an ideal indoor climate in the winter months, it subsequently creates a new problem in the transitional seasons and in summer: The fabric of these buildings is well insulated, therefore, the rooms within easily over-heat. The high external temperatures are boosted by the interior heat load: computers, copiers, printers and other technical equipment cause increased indoor temperatures, as do the people occupying the space. Because the excess heat can no longer be dissipated, the cooling load rises, especially in buildings with high-grade insulation. As part of the requirement for an ideal indoor climate, cool rooms in the summer will become equally important in the future. Zehnder Rittling Carboline is an elegant and innovative response to the requirements placed on modern indoor climate control in summer and in winter. This is because Zehnder Rittling Carboline allows rooms to be heated and cooled. The main areas of application are: Offices Schools Hospitals Meeting rooms Operating rooms Zehnder Rittling Carboline guarantees even heat distribution within a room and extremely high energy efficiency. General Information 2 Product Description 11 Technical Data 17 1
Principles and Operation How do modern ceiling-mounted heating and cooling systems work? To explain this, we first need to compare the various forms of heat transmission: Thermal Conduction The heat is transmitted within a body through vibration. The particles are at rest with each other. Example: touching a hot object. Convection The heat is transmitted from a liquid or gas to a solid body, or vice versa. The particles are in motion with each other. Example: the hot air rising from a radiator. Radiation Each body radiates heat, depending on the nature of its surface and temperature. The heat is transmitted from one body to another by means of electromagnetic waves (light). Example: Sensing the heat radiated by the sun on a snow-covered mountain. Logistics Delivery and Unloading Zehnder Rittling arranges the desired delivery date with the customer with ample time, so the customer can ensure that personnel and suitable unloading equipment are available. A forklift truck is the best means of unloading. Protection During Transport An adhesive film protects each individual element on the visible side. Protected by this film, all modules are placed vertically next to each other on a wooden pallet. 2
Heating Effect of Our System Radiant ceiling panels give off most of their heat through radiation. The remaining heat is transmitted via convection. The radiation of heat is achieved by passing heated water through pipes. The entire system transfers this heat to the room. The benefit of our system lies in the direct heating effect it has on the body, without the need to heat another medium (air). How do people sense heat? The ability to sense heat is determined by exchanging the heat generated in the body with the environment. In cool rooms, too much heat is drawn from the body and the temperature of the room is perceived as being too low. This can be offset by raising the air temperature and through heat radiation. In the case of radiant heating systems, the room is heated through a raised surface temperature with a simultaneously low air temperature. This allows valuable energy to be saved! Cooling Effect of Our System The cooling effect is based on the same physical principles as the heating effect. Only now, the heat is not radiated, but absorbed. As the cold radiant ceiling panel exchanges radiation with the warmer surfaces, the warmer surfaces give off part of their heat to the panel. About 60% of this radiant heat is absorbed. The remaining 40% arises through convection as the warm indoor air rises due to the difference in density and flows along the ceiling, where it transmits its heat to the radiant ceiling panel. The cooled air flows again based on the difference in density back into the room. In this case, the air temperature is perceived as being lower than it actually is. And yet again, it is also possible to save precious energy compared to pure air cooling systems. General information 3
Product Benefits Zehnder Rittling Carboline is based on the combination of design, optimal climate, perfect technology and economic efficiency. Here are the main benefits at a glance: Excellent Technology and Performance Very high heating and cooling output, tested to DIN EN 14037 and DIN EN 14240 Extremely quick reaction time of the system to temperature changes in the room, due to the low storage mass and good thermal conductivity of the modules Low heating flow temperatures enable the use of alternative energy sources (solar cells, calorific value technology, heat pump) The low subnormal temperature enables the use of alternative energy sources (ground water) Simple, quick and affordable installation Feel-Good Climate Pleasant indoor climate, thanks to high radiation component and low convection: no drafts or dust dispersal Even, comfortable heat distribution Silent operation Perforated design for acoustic absorption Design Elegant design Variable room use Floor and walls can be used flexibly Economic Efficiency Cooling and heating with a single system: Zehnder Rittling Carboline High energy savings, thanks to the radiation principle Low investment and operating costs Long service life 4
Special Features What distinguishes Zehnder Rittling Carboline from other ceiling-mounted heating and cooling systems? Expanded natural graphite: its properties are ideal for the ceilingmounted cooling and heating elements. Combined with Zehnder Rittling s expertise in the development and manufacture of panel-based heating and cooling systems, the result is a high performance system that can be easily and practically integrated into existing and new grid and suspended ceilings. This makes Zehnder Rittling Carboline perfectly suited to providing climate control in offices, schools, hospitals, meeting rooms and operating rooms in short, everywhere a comfortable and healthy indoor climate plays a decisive role. Expanded Natural Graphite An innovative material with ideal properties The material used for Zehnder Rittling Carboline is produced from scale shaped natural graphite with a defined crystalline structure. This is a naturally occurring material and an inorganic modification of carbon; the carbon atoms of the graphite are arranged in a hexagonal crystal lattice in flat, superimposed layers. The production process enlarges the volume of these parallel scales by 200 to 400 times. This expanded natural graphite is then processed further into lightweight panels. Properties of expanded natural graphite Good thermal conductivity Low density Non-combustible Non-ageing Physically inert Natural Graphite Expanded Natural Graphite General information 5
Optimal Heat Distribution and Controllability Zehnder Rittling Carboline sets new standards in terms of performance, temperature distribution and controllability. The expanded natural graphite guarantees an extremely even distribution of temperature. Due to the high and even surface temperature, the radiant component of Zehnder Rittling Carboline is much higher than in comparable ceilingmounted heating and cooling systems. This additional radiant heat provides extra comfort in the various rooms, while simultaneously reducing energy costs. Thermographic Comparison F Θ=142.2 F Θ=149.4 F Competition Temperature Gradient Over Panel F 160 150 140 Zehnder Rittling 160 150 140 130 120 110 100 90 80 70 The thermographic imaging shows the comparison between Zehnder Rittling Carboline and a competing product, both exposed to the same temperature and mass flow. Θ = average surface temperature See below for surface temperature across panel width. As well as the better heat distribution, the reaction time of Zehnder Rittling Carboline under alternating cooling or heating loads is unrivaled. The system reacts much quicker than conventional ceiling-mounted heating and cooling systems. Critical to this is the combination of good conductivity and low mass found in expanded natural graphite. Due to the rapid response, energy efficiency is much higher than in conventional systems. 130 120 110 Θ 136.0 F Θ 133.3 F F Panel Width 160 150 140 130 Competition Θ 112.8 F Θ 100.4 F Zehnder Rittling F 160 150 140 130 120 120 Competition Zehnder Rittling 110 100 Competition Zehnder Rittling 110 100 90 90 80 80 After 30 Seconds 70 After 1 Minute 70 F 160 F 160 150 150 Θ 82.2 F Θ 77.2 F 140 130 Θ 75.6 F Θ 73.4 F 140 130 The reaction test also shows that Zehnder Rittling Carboline reacts faster than the competing product during a change of temperature from heating to cooling. Both systems were subjected to the same temperature and same mass flow for the test series. It can be seen that the Zehnder Rittling Carboline cools much quicker and also shows better performance after 25 minutes. Competition After 5 Minutes Zehnder Rittling 120 110 100 90 80 70 Competition After 25 Minutes Zehnder Rittling 120 110 100 90 80 70 Θ = average surface temperature 6
Energy-Saving Considerations The temperature a person senses in a room is the arithmetic mean average of the indoor air temperature and the surface temperatures (e.g. walls, ceilings, floors). Due to the radiation and the higher surface temperature of ceilingmounted cooling and heating systems, the indoor air temperature during heating can be kept lower. The indoor air temperature can also be higher during cooling, and still be perceived as comfortable. In terms of energy consumption, the Zehnder Rittling Carboline has many advantages: Air temperature can be up to 5 F lower (when heating) or higher (when cooling) Very good controllability of the system Air temperature 65 F High radiant component due to high surface temperature Short heating and cooling time of the system through low storage masses Surface temperature 75 F Energy costs are reduced, both when heating and when cooling, due to the lower or higher air temperature. Perceived temperature 70 F The special properties of Zehnder Rittling Carboline reinforce this saving effect even more. Both through the even and high surface temperature of the cooling and heating elements and through the extremely quick reaction time. This allows indoor temperatures to be controlled as required within a very short time, without unnecessary losses of energy. Due to the higher surface temperature, a much lower air temperature is sufficient for a ceiling-mounted radiant heating system in order to give people a sense of comfortable warmth. General information 7
Cost-Benefit Consideration A pleasant indoor climate, excellent comfort control and high energy efficiency are all good reasons for choosing Zehnder Rittling Carboline. However, when selecting a system for heating and cooling rooms, there is another important factor: the total cost. The first cost of a radiant ceiling system can be up to 30% less expensive when compared to a standard central air handling with VAV box system. In addition to these savings, 10-20% energy cost reduction can be possible, depending upon the region of the U.S. and the cost per kilowatt hour. These costs are the driving factors for the developer in the planning or building phase. Of course, with constantly rising energy prices, it will become increasingly important to be aware of ongoing energy costs. It is worthwhile investing in an appropriate ceiling-mounted cooling and heating system, especially if the property is to be rented out at a later time. After all, low ancillary costs inherently make every building more attractive. Investment costs The level of investment for providing climate control within a building depends on several factors: For cooling, the type of distribution system, the cooling source, the comfort required and, finally, the architectural requirements. Zehnder Rittling Carboline is especially suited for large cooling loads and where a high value is placed on comfort and aesthetics. Since the panels can operate at relatively low heights, lower story heights can also be achieved without problem. As complex ventilation systems and ducts can also be dispensed with, there is no need for additional plant rooms and service shafts. This results in additional savings, which should be included in the calculation. Costs $/ft 2 60 55 50 45 40 35 30 Investment costs for various systems, depending on the specific cooling load Air system Cooling ceiling and air system (for minimum air exchange) 8 10 12 14 16 18 20 22 24 26 28 Specific Cooling Load BTU/hr/ft 2 Energy costs The energy costs of a building primarily depend on the type of energy system used, how the energy is produced and the heat that is given off or absorbed. All this, in turn, influences any additional costs, e.g. for maintenance and servicing or for the operation of fans. With Zehnder Rittling Carboline, these costs disappear completely. Further cost benefits are generated through lower temperatures being sufficient during heating and higher temperatures during cooling, in order to perceive the room temperature as comfortable. In the case of air systems, the initial costs for a low temperature level are very high, while a higher level can also be achieved through cheaper means, e.g. through free ventilation or using alternative sources of energy. Costs $/ft² per year 20 18 16 14 12 10 Development of investment costs for various systems, depending on the specific cooling load. Air system Cooling ceiling and air system (for minimum air exchange) 8 10 15 20 25 Specific Cooling Load BTU/hr/ft 2 8
Comfort Criteria We spend almost three-quarters of our life indoors: at home, at work, during leisure time. The indoor climate (temperature and air quality) has a great influence on our general well-being and on our physical and mental performance. Comfort is, above all, created by the type of heat transmission. For example, the radiant heat of a tiled stove is perceived as being pleasant and natural, because it warms the body directly. Modern ceiling mounted heating and cooling systems combine this principle with high energy efficiency. Radiant panels arranged evenly across the ceiling create a comfortable indoor climate and help to save energy. The heat is distributed over the entire area of the room. Unlike conventional air heating systems, radiant panels are also totally clean. This is because they emit or absorb heat without producing drafts and, therefore, do not circulate any dust. An enormous benefit for allergy sufferers and everyone who works or lives in dusty rooms. More well-being, lower costs: Natural principle of radiant heat Even heat distribution throughout the room Heating and cooling effect is immediately noticeable Silent operation No circulation of dust benefit for allergy sufferers General information 9
Performance Depends on the Indoor Temperature A room that gets too warm not only impacts on personal comfort, but also significantly reduces the speed at which people work and their mental capacity. Mental work, work speed, satisfaction in % 100 90 80 70 60 50 50 55 60 65 70 75 80 85 90 95 Temperature in F Satisfaction Work Speed Mental Work Combination with Other Systems Mechanical ventilation may be needed in larger buildings to ensure the required minimum air exchange. Polluted air can be removed from the building via the outgoing air, while the incoming air can be prepared by an AC system, e.g. in terms of air humidity, in order to support an optimal indoor climate. With Zehnder Rittling Carboline, this is easy and straightforward to do. The incoming air outlets can be integrated into the radiant panel as tailor-made ventilation holes. Important: When combining mechanical ventilation with Zehnder Rittling Carboline, it should be ensured that the actual number of air exchanges is not exceeded. Removal of the cooling load or coverage of the heating requirement should continue to be done by the radiant panel. This is the only way to ensure the benefits of the system are optimally used and the disadvantages of air systems are eliminated. Zehnder Rittling Carboline with Integrated Air Outlet 10
Structure of the Element Zehnder Rittling Carboline comprises of a copper pipe which is embedded in a graphite layer. This thermal high performance element is placed inside a sheet steel cassette. The materials and their arrangement guarantee ideal heat transmission and high performance values. The radiant panel has an angled profile on the side and top. This increases the strength to create a self-bearing panel. The angled profiles are also intended for the mounting of fitting clips on the top of the panel. In addition, it is possible to use insulation, which keeps the heat in and absorbs noise (particularly effective in combination with a perforated radiant panel). Radiant panel Insulation T-Bar Style Shown Copper pipe Graphite Versions Zehnder Rittling Carboline ceilingmounted heating and cooling systems have been specially developed for cooling and heating buildings. 24" x 120" Zehnder Rittling Carboline covers the entire range of grid ceilings for offices and meeting rooms, as well as schools, hospitals and operating rooms. 24" x 96" The elements come in five nominal standard sizes. 24" x 72" 24" x 48" 24" x 24" Product Description 11
Grid Ceiling Zehnder Rittling Carboline is specially tailored for use in new or existing grid ceilings. The length of the various panel elements is based on the grid size and can be up to five times the basic dimension. The use of longer panels reduces the cost of installation by up to 80% compared to standard systems available on the market, whose width is the same as their length. The special side construction makes it possible to insert the panels easily into the ceiling grid. Surfaces Zehnder Rittling Carboline has the option of either a smooth or perforated surface. The surface is coated with a high-quality powder baked enamel finish. Zehnder Rittling radiant ceiling panels are available in many brilliant colors and surface finishes, such as gloss or matte. Note: Perforated surface is not available for plasterboard style. Smooth Surface Perforated Surface Acoustic Absorption As well as their cooling and heating effect, the radiant ceiling panels can also be used for acoustic absorption: the sound waves pass through the perforated surface of the radiant panel into the insulation within, where they are absorbed. This results in a significant reduction of the noise level or a reduction in the reverberation time (e.g. in open-plan offices, call centers and schools). Please contact us for detailed information on calculating the acoustics. 12
Special Solutions Ceiling cut-outs can be integrated into the panel elements of Zehnder Rittling Carboline as required. Especially in offices or meeting rooms, it may be necessary to provide ceiling cut-outs, e.g. for air outlets, projector brackets, loudspeakers, fire alarms and lighting. Zehnder Rittling manufacturers the ceiling cut-outs precisely to the customer s specifications. Product Description 13
Suspension and Attachment Zehnder Rittling Carboline is installed as standard into a ceiling grid. It is also possible to attach the panels directly to the ceiling. T-Bar Style with Fixing Clips Installation Styles Zehnder Rittling offers two styles to choose from based upon the needs of the space. T-Bar Nominal 24" width and a variety of lengths fit standard T-bar tracks used in commercial applications today. Free Hanging Style with Gripple Free Hanging Architecturally pleasing looks can be accomplished by installing ceiling panels in a free hanging arrangement. Additional convective capacity is also a result. T-Bar Style with Gripple at Panel Ends 14
Panel Connections Fixing Clips Designed to fix the panel to the ceiling. These simply clip into the lip on the side of the panel. The individual clips can be moved along the panel, providing flexibility to the conditions the building. Gripple Provides a faster, more flexible installation. Leveling the panel with the cable assembly is easy, which gives infinite range of adjustability. Fixing Clips Panel Connection Gripple Panel Connection Installation Sets A variety of standard installation sets are available for installing the cooling and heating elements to the ceiling. These installation sets allows the panels to be fixed directly to the concrete ceiling. Ceiling Installation with Fixing Clips Ceiling Installation with Gripple Connection Technology Special connection hoses are used to connect several individual elements to each other; they can be pushed directly onto the pipes with no need for an additional tool or soldering. This reduces installation time dramatically. Product Description 15
Connection Options For Zehnder Rittling Carboline, both connection pipes are located on the same side. This enables easy installation and quick connection of the panels. 16
Technical Data on the Construction Legend t r Room Air Temperature ( F) t a Ambient Temperature ( F) = Average Surface Temperature of all Surrounding Surfaces ( F) t i = t E Indoor Temperature ( F) = Perceived temperature ( F) t HVL Heating Supply Water Temperature ( F) t HRL Heating Return Water Temperature ( F) t KVL Cooling Supply Water Temperature ( F) t KRL Cooling Return Water Temperature ( F) t Heating Excessive Temperature ( F) t Cooling Subnormal Temperature ( F) Physical Units Degrees Fahrenheit ( F) Cubic Feet (ft. 3 ) Feet (ft.) Inch (in.) Inches of Water (in H 2 0) Pounds (lbs.) Hour (h) Technical Data 17
Excessive Temperature The excessive temperature can be arithmetically calculated or taken from the table to the right. t i =t E = (t + t ) a r 2 (t t Heating = HVL + t HRL ) - ti 2 Example t i = 68.0 F t HVL = 185 F t HRL = 165 F (185 + 165) t Heating = - 68 2 t Heating = 107 F See Heating Output tables on pages 20 and 21. Using Sail with Insulation table on page 20, interpolate between 105 and 110 to obtain an output for each size ceiling panel. 24" x 24" - 796 BTU/hr 24" x 48" - 1592 BTU/hr 24" x 72" - 2388 BTU/hr 24" x 96" - 3184 BTU/hr 24" x 120" - 3980 BTU/hr t HVL F t HRL F t i F 185 175 165 155 145 135 125 115 105 95 60 120 - - - - - - - - - 64 116 - - - - - - - - - 175 68 112 - - - - - - - - - 72 108 - - - - - - - - - 76 104 - - - - - - - - 60 115 110 - - - - - - - - 64 111 106 - - - - - - - - 165 68 107 102 - - - - - - - - 72 103 98 - - - - - - - - 76 99 94 - - - - - - - - 60 110 105 100 - - - - - - - 64 106 101 96 - - - - - - - 155 68 102 97 92 - - - - - - - 72 98 93 88 - - - - - - - 76 94 89 84 - - - - - - - 60 105 100 95 90 - - - - - - 64 101 96 91 86 - - - - - - 145 68 97 92 87 82 - - - - - - 72 93 88 83 78 - - - - - - 76 89 84 79 74 - - - - - - 60 100 95 90 85 80 - - - - - 64 96 91 86 81 76 - - - - - 135 68 92 87 82 77 72 - - - - - 72 88 83 78 73 68 - - - - - 76 84 79 74 69 64 - - - - - 60 95 90 85 80 75 70 - - - - 64 91 86 81 76 71 66 - - - - 125 68 87 82 77 72 67 62 - - - - 72 83 78 73 68 63 58 - - - - 76 83 78 73 68 63 58 - - - - 60 90 85 80 75 70 65 60 - - - 64 86 81 76 71 66 61 56 - - - 115 68 82 77 72 67 62 57 52 - - - 72 78 73 68 63 58 53 48 - - - 76 74 69 64 59 54 49 44 - - - 60 85 80 75 70 65 60 55 50 - - 64 81 76 71 66 61 56 51 46 - - 105 68 77 72 67 62 57 52 47 42 - - 72 73 68 63 58 53 48 43 38 - - 76 69 64 59 54 49 44 39 34 - - 60 80 75 70 65 60 55 50 45 40-64 76 71 66 61 56 51 46 41 36-95 68 72 67 62 57 52 47 42 37 32-72 68 63 58 53 48 43 38 33 28-76 64 59 54 49 44 39 34 29 24-60 75 70 65 60 55 50 45 40 35 30 64 71 66 61 56 51 46 41 36 31 26 85 68 67 62 57 52 47 42 37 32 27 22 72 63 58 53 48 43 38 33 28 23 18 76 59 54 49 44 39 34 29 24 19 14 18
Subnormal Temperature Like the excessive temperature, the subnormal temperature can also be arithmetically calculated or taken from the table at the right. t i =t E = (t a + t r ) 2 t Cooling = t i - (t KVL + t KRL ) 2 Example t i = 72 F t KVL = 59 F t KRL = 68 F (59 + 68) t Cooling = 72-2 t Cooling = 8.5 F See Cooling Output tables on pages 22 and 23. Using the Sail without Insulation table on page 22, interpolate between 8 and 9 to obtain an output for each size ceiling panel. 24" x 24" - 72 BTU/hr 24" x 48" - 142 BTU/hr 24" x 72" - 214 BTU/hr 24" x 96" - 284 BTU/hr 24" x 120" - 356 BTU/hr t KVL F t KRL F t i F 57 59 61 63 65 67 69 71 73 75 70 12 - - - - - - - - - 72 14 - - - - - - - - - 59 74 16 - - - - - - - - - 76 18 - - - - - - - - - 78 20 - - - - - - - - - 70 11 10 - - - - - - - - 72 13 12 - - - - - - - - 61 74 15 14 - - - - - - - - 76 17 16 - - - - - - - - 78 19 18 - - - - - - - - 70 10 9 8 - - - - - - - 72 12 11 10 - - - - - - - 63 74 14 13 12 - - - - - - - 76 16 15 14 - - - - - - - 78 18 17 16 - - - - - - - 70 9 8 7 6 - - - - - - 72 11 10 9 8 - - - - - - 65 74 13 12 11 10 - - - - - - 76 15 14 13 12 - - - - - - 78 17 16 15 14 - - - - - - 70 8 7 6 5 4 - - - - - 72 10 9 8 7 6 - - - - - 67 74 12 11 10 9 8 - - - - - 76 14 13 12 11 10 - - - - - 78 16 15 14 13 12 - - - - - 70 7 6 5 4 3 - - - - - 72 9 8 7 6 5 4 - - - - 69 74 11 10 9 8 7 6 - - - - 76 13 12 11 10 9 8 - - - - 78 15 14 13 12 11 10 - - - - 70 6 5 4 3 - - - - - - 72 8 7 6 5 4 3 - - - - 71 74 10 9 8 7 6 5 4 - - - 76 12 11 10 9 8 7 6 - - - 78 14 13 12 11 10 9 8 - - - 70 5 4 3 2 - - - - - 72 7 6 5 4 3 - - - - - 73 74 9 8 7 6 5 4 3 - - - 76 11 10 9 8 7 6 5 4 - - 78 13 12 11 10 9 8 7 6 - - 70 4 3 2 - - - - - - - 72 6 5 4 3 - - - - - - 75 74 8 7 6 5 4 3 - - - - 76 10 9 8 7 6 5 4 3 - - 78 12 11 10 9 8 7 6 5 4-70 3 2 - - - - - - - - 72 5 4 3 - - - - - - - 77 74 7 6 5 4 3 - - - - - 76 9 8 7 6 5 4 3 - - - 78 11 10 9 8 7 6 5 4 3 - Technical Data 19
Heating and Cooling Output The following tables show the Zehnder Rittling Carboline heating and cooling output depending on the excessive and subnormal temperatures. The values of the heating output are based on DIN EN 14037, those of the cooling output on DIN EN 14240. Note: The removal of the insulation has a positive effect on the cooling output. However, this additional output can only be added to the room with an open ceiling. Removing the insulation increases the convection output, but only leads to a build-up of heat under the ceiling. Heating Output - Sail with Insulation BTU/Panel t ( F) 24" x 24" 24" x 48" 24" x 72" 24" x 96" 24" x 120" 130 1000 2001 3001 4002 5002 125 955 1911 2866 3821 4777 120 911 1821 2732 3643 4553 115 866 1733 2599 3465 4331 110 822 1644 2467 3289 4111 105 779 1557 2336 3114 3893 100 735 1470 2206 2941 3676 95 692 1384 2077 2769 3461 90 650 1299 1949 2599 3248 85 607 1215 1822 2430 3037 80 566 1132 1697 2263 2829 75 524 1049 1573 2098 2622 70 484 967 1451 1935 2418 65 443 887 1330 1773 2217 60 404 807 1211 1614 2018 55 364 729 1093 1458 1822 50 326 652 977 1303 1629 45 288 576 864 1152 1440 40 251 501 752 1003 1254 35 214 429 643 857 1072 30 179 358 537 715 894 25 144 289 433 578 722 20 111 222 333 444 556 15 79 159 238 317 396 10 49 98 148 197 246 Heating Output - Sail without Insulation BTU/Panel t ( F) 24" x 24" 24" x 48" 24" x 72" 24" x 96" 24" x 120" 130 1624 3248 4871 6495 8119 125 1551 3101 4652 6203 7754 120 1478 2956 4434 5913 7391 115 1406 2812 4218 5624 7031 110 1335 2669 4004 5338 6673 105 1264 2527 3791 5055 6318 100 1193 2387 3580 4773 5967 95 1124 2247 3371 4494 5618 90 1054 2109 3163 4218 5272 85 986 1972 2958 3944 4930 80 918 1837 2755 3673 4592 75 851 1703 2554 3405 4256 70 785 1570 2355 3140 3925 65 720 1439 2159 2879 3598 60 655 1310 1965 2620 3276 55 591 1183 1774 2366 2957 50 529 1058 1587 2115 2644 45 467 935 1402 1869 2337 40 407 814 1221 1628 2035 35 348 696 1044 1392 1740 30 290 581 871 1161 1452 25 234 469 703 938 1172 20 180 361 541 721 902 15 129 257 386 515 643 10 80 160 240 320 400 20
Heating Output Heating Output - Closed Ceiling with Insulation BTU/Panel t ( F) 24" x 24" 24" x 48" 24" x 72" 24" x 96" 24" x 120" 130 704 1409 2113 2817 3522 125 674 1349 2023 2698 3372 120 645 1289 1934 2578 3223 115 615 1230 1845 2460 3074 110 585 1171 1756 2341 2927 105 556 1112 1668 2224 2780 100 527 1053 1580 2107 2633 95 498 995 1493 1990 2488 90 469 937 1406 1875 2343 85 440 880 1320 1760 2199 80 411 823 1234 1645 2057 75 383 766 1149 1532 1915 70 355 709 1064 1419 1774 65 327 654 980 1307 1634 60 299 598 897 1196 1495 55 272 543 815 1086 1358 50 244 489 733 977 1222 45 217 435 652 870 1087 40 191 382 572 763 954 35 165 329 494 658 823 30 139 277 416 555 694 25 113 227 340 453 567 20 89 177 266 354 443 15 64 129 193 257 322 10 41 82 123 164 205 Heating Output - Closed Ceiling without Insulation BTU/Panel t ( F) 24" x 24" 24" x 48" 24" x 72" 24" x 96" 24" x 120" 130 656 1312 1968 2624 3280 125 629 1259 1888 2517 3147 120 603 1205 1808 2411 3013 115 576 1152 1728 2304 2880 110 550 1099 1649 2198 2748 105 523 1046 1569 2092 2615 100 497 993 1490 1987 2483 95 470 941 1411 1881 2352 90 444 888 1332 1777 2221 85 418 836 1254 1672 2090 80 392 784 1176 1568 1960 75 366 732 1098 1464 1830 70 340 680 1021 1361 1701 65 314 629 943 1258 1572 60 289 578 867 1155 1444 55 263 527 790 1054 1317 50 238 476 714 952 1190 45 213 426 639 851 1064 40 188 376 564 751 939 35 163 326 489 652 815 30 138 277 415 554 692 25 114 228 342 456 570 20 90 180 270 360 450 15 66 133 199 265 332 10 43 86 129 173 216 Technical Data 21
Cooling Output Cooling Output - Sail with Insulation BTU/Panel t ( F) 24" x 24" 24" x 48" 24" x 72" 24" x 96" 24" x 120" 24 174 347 521 695 868 23 166 332 498 664 829 22 158 316 475 633 791 21 151 301 452 602 753 20 143 286 429 571 714 19 135 270 406 541 676 18 128 255 383 510 638 17 120 240 360 480 600 16 113 225 338 450 563 15 105 210 315 420 525 14 98 195 293 390 488 13 90 180 270 360 450 12 83 165 248 331 414 11 75 151 226 301 377 10 68 136 204 272 340 9 61 122 182 243 304 8 54 107 161 214 268 7 46 93 139 186 232 6 39 79 118 158 197 5 32 65 97 130 162 4 26 51 77 102 128 3 19 38 56 75 94 20 111 222 333 444 556 15 79 159 238 317 396 10 49 98 148 197 246 Cooling Output - Sail without Insulation BTU/Panel t ( F) 24" x 24" 24" x 48" 24" x 72" 24" x 96" 24" x 120" 24 216 431 647 863 1079 23 206 412 618 824 1030 22 197 393 590 786 983 21 187 374 561 748 935 20 177 355 532 710 887 19 168 336 504 672 840 18 159 317 476 634 793 17 149 298 447 597 746 16 140 280 419 559 699 15 130 261 391 522 652 14 121 242 364 485 606 13 112 224 336 448 560 12 103 205 308 411 514 11 94 187 281 374 468 10 85 169 254 338 423 9 76 151 227 302 378 8 67 133 200 266 333 7 58 115 173 231 289 6 49 98 147 196 245 5 40 81 121 161 201 4 32 63 95 127 159 3 23 47 70 93 117 20 180 361 541 721 902 15 129 257 386 515 643 10 80 160 240 320 400 22
Cooling Output Cooling Output - Closed Ceiling with Insulation BTU/Panel t ( F) 24" x 24" 24" x 48" 24" x 72" 24" x 96" 24" x 120" 24 159 318 477 636 796 23 152 304 456 608 760 22 145 290 434 579 724 21 138 275 413 551 688 20 131 261 392 522 653 19 124 247 371 494 618 18 117 233 350 466 583 17 110 219 329 438 548 16 103 205 308 410 513 15 96 191 287 383 478 14 89 178 266 355 444 13 82 164 246 328 410 12 75 150 225 300 376 11 68 137 205 273 342 10 62 123 185 247 308 9 55 110 165 220 275 8 48 97 145 194 242 7 42 84 126 168 209 6 35 71 106 142 177 5 29 58 87 116 146 4 23 46 69 91 114 3 17 33 50 67 84 20 89 177 266 354 443 15 64 129 193 257 322 10 41 82 123 164 205 Cooling Output - Closed Ceiling without Insulation BTU/Panel t ( F) 24" x 24" 24" x 48" 24" x 72" 24" x 96" 24" x 120" 24 159 318 477 636 796 23 152 304 456 608 760 22 145 290 434 579 724 21 138 275 413 551 688 20 131 261 392 522 653 19 124 247 371 494 618 18 117 233 350 466 583 17 110 219 329 438 548 16 103 205 308 410 513 15 96 191 287 383 478 14 89 178 266 355 444 13 82 164 246 328 410 12 75 150 225 300 376 11 68 137 205 273 342 10 62 123 185 247 308 9 55 110 165 220 275 8 48 97 145 194 242 7 42 84 126 168 209 6 35 71 106 142 177 5 29 58 87 116 146 4 23 46 69 91 114 3 17 33 50 67 84 20 90 180 270 360 450 15 66 133 199 265 332 10 43 86 129 173 216 23
24 Technical Data at a Glance
Zehnder Rittling Carboline Unit Dimensions Parameters Weights Real Lengths Real Width T-Bar Style Inch 23-5/8 47-5/8 71-5/8 95-5/8 119-5/8 Free Hanging Style Inch 23-7/8 47-7/8 71-7/8 95-7/8 119-7/8 T-Bar Style Inch 23-5/8 Free Hanging Style Inch 23-7/8 Number of Suspension Points per Module Pcs. 4 4 4 4 6 Number of Pipe Rows Pcs. 6 Pipe Separation Inch 3-15/16 Pipe Material/Dimension (External diameter) - Copper Pipe, 10 mm (0.394") Nominal O.D. Panel Material - Steel Maximum Operating Temperature 1) F 185 Maximum Operating Pressure 2) PSI 145 Empty Weight without Water, with Insulation Operating Weight with Water, with Insulation lbs. 10.52 18.89 27.95 36.31 45.37 lbs. 10.98 19.86 29.43 38.29 47.86 Weight of Insulation lbs. 0.46 0.93 1.41 1.87 2.36 Weight of Water Content lbs. 0.46 0.97 1.48 1.98 2.49 Heating Output 3) Heat Output to DIN EN 14037 at t = 99 F BTU/hr 727 1454 2182 2909 3636 Cooling Output 3) Cooling Output According to DIN EN 14240 at t = 14.4 F BTU/hr 126 249 376 498 625 Minimal Mass Flow To maintain the output shown in the table, a turbulent flow must be ensured within the pipes in the panels. This minimum mass flow depends on the lowest system temperature. When heating, this corresponds to the return water temperature. When cooling or in a combined cooling/heating mode, this corresponds to the cold water supply temperature. If the minimum mass flow per pipe is not achieved, this can result in a drop in performance of about 15%. Minimum Mass Flow in the Pipe in GPM 0.5 0.4 0.3 0.2 0.1 0 50 70 90 110 130 150 170 190 Lowest System Temperature in F Technical Data 25
Limit Temperatures Cooling The flow temperature of cooling ceilings should be chosen so that it only falls below the dew point and hence causes condensation on the ceiling in exceptional situations (for a few hours a year). For this, a dew point monitor must be installed on each cooling ceiling. This prevents condensation by using control technology to raise the flow temperature or interrupt the supply of cold air. Heating For normal room heights (up to approximately 10') and with a high level of ceiling coverage (approximately 80%), the supply water temperature should not exceed 95 F. This will avoid an unpleasant indoor climate. Pressure Loss Calculation The pressure loss, depending on the module sizes and mass flow, is shown in the diagram on the left. Pressure Loss per Module 48 40 32 Pressure Loss In. of H 2 O 24 16 8 24" x 120" 24" x 96" 24" x 72" 24" x 48" 24" x 24" 0 ft/s 0.13 0.26 0.43 0.56 0.69 0.82 0.95 1.08 1.25 1.38 1.51 1.64 GPM 0.04 0.09 0.13 0.17 0.22 0.27 0.31 0.36 0.40 0.44 0.49 0.53 Mass Flow and Flow Rate 26
Dimensions T-bar style corner module B E D C Free hanging style corner module A T-Bar Style 2 Pipe Shown C Style Description T-bar Free hanging A Total width 23-5/8" 23-7/8" B Total length 23-5/8" 47-5/8" 71-5/8" 95-5/8" 119-5/8" 23-7/8" 47-7/8" 71-7/8" 94-7/8" 118-7/8" C Total height 1-5/8" 1-5/8" D Height of lip 9/16" N/A E Width of lip 3/8" N/A Note: 4 pipe units are 2-1/8" high Attachment Sizes b c d b a T-Bar Style with Fixing Clips Shown Size Description of Distance T-bar and free hanging style a Suspension point to suspension point 21-3/4" Real module lengths: 23½" 96½" b End of panel to 1st suspension point 1/4 of panel length c Suspension point to suspension point 1/2 of panel length d Bottom panel to top suspension point 2-1/4" Real module length: 118 119½" 120" b Suspension point to suspension point 1/6 of panel length c End of panel to 1st suspension point 1/3 of panel length d Suspension point to suspension point 2-1/4" Technical Data 27
Zehnder Rittling Carboline Ceiling-mounted cooling and heating panels for grid and suspended ceilings, for the cooling and heating of buildings. The cooling and heating element comprises a sheet steel cassette and a graphite element containing a copper pipe. The copper pipes (ø10 mm [0.394"], pipe centers 3-15 16") are fitted flush in a compressed graphite panel. This allows very quick and even thermal conductivity to be achieved across the entire area of the element. This high-performance element is firmly bonded to a galvanized sheet steel cassette. The deburred pipe ends are screwed to the cassette using location brackets in order to provide reinforcement and pressure relief. The visible side is coated with high-grade polyester fine-structure paint. The sheet steel cassette is available smooth or perforated (acoustically insulating). Fixing clips are applied at various points across the sheet steel cassette. The maximum operating temperature is 185 F, the maximum operating pressure is 145 PSIG. The output of the cooling and heating element is tested to DIN EN 14037 and DIN EN 14240 respectively. With powder coating in RAL 9016 white With powder coating in RAL color as required Top-side insulation for thermal and acoustic insulation (optional) 28
29
Warranty Zehnder Rittling guarantees its products to be free from defects in material and workmanship for a period of five years from date of shipment from our factory. Should there be any defects in the good(s), the purchaser should promptly notify Zehnder Rittling. Upon receipt of written consent from Zehnder Rittling, the purchaser shall return the defective good(s) to the factory for inspection with freight prepaid. If inspection shows the goods to be defective, Zehnder Rittling will at its discretion repair or replace the said item(s). Defects arising from damage due to shipment, improper installation, negligence or misuse by others are not covered by this warranty. This warranty is extended only to the original purchaser from Zehnder Rittling. 30
Zehnder Rittling 100 Rittling Boulevard Buffalo, NY USA 14220 T 716-827-6510 F 716-827-6523 sales@zehnder-rittling.com www.zehnder-rittling.com Zehnder Rittling September 2011, English, subject to change without notice