Rack Mount Series Installation Guide Models Include: Maximal1RHV Maximal1RV - 12VDC @ 4 amp or 24VDC @ 3 amp. - 12VDC @ 4 amp or 24VDC @ 3 amp. - Eight (8) Fuse Protected Outputs. - Sixteen (16) Fuse Protected Outputs. Maximal3RHV Maximal3RV - 12VDC or 24VDC @ 6 amp. - 12VDC or 24VDC @ 6 amp. - Eight (8) Fuse Protected Outputs. - Sixteen (16) Fuse Protected Outputs. Maximal33RV - 12VDC and/or 24VDC @ 12 amp. - Sixteen (16) Fuse Protected Outputs. Rev. 090109 More than just power. TM
Table of Contents: Maximal Rack Mount Series Overview... 3 Maximal Rack Mount Series Configuration Chart... 3 Maximal Rack Mount Series Specifications... 3 Installation Instructions... 4 Maintenance... 5 Fire Alarm Interface Switch Settings... 5 Output Voltage and Stand-by Specification Charts... 5 LED Diagnostics... 5 Power Supply Board Output Voltage Settings... 6 Fire Alarm Interface, Output Selection and Input Type... 6 Power Supply Board Drawings... 8 Hook-up Diagrams... 9 Mounting Bracket Diagrams... 10 Rack Mechanical Drawing and Dimensions... 11-2 - Maximal Rack Access Power Controllers (Fused)
Overview: Maximal Rack Mount Series units distribute and switch power to access control systems and accessories. They convert a 220VAC 50/60Hz input into eight (8) or sixteen (16) independently controlled 12VDC and/or 24VDC fuse protected outputs. Outputs are activated by an normally open (NO) or normally closed (NC) dry trigger input from an Access Control System, Card Reader, Keypad, Push Button, PIR, etc. Units will route power to a variety of access control hardware devices including: Mag Locks, Electric Strikes, Magnetic Door Holders, etc. Outputs will operate in both Fail-Safe and/or Fail-Secure modes. The Interface enables Emergency Egress, Alarm Monitoring, or it may be used to trigger other auxiliary devices. The fire alarm disconnect feature is individually selectable for any or all of the outputs (see chart below). Maximal Rack Mount Series Configuration Chart: Altronix Model Number Power Supply 1 (8 outputs) Power Supply 2 (8 outputs) Total Output Current Fuse Protected Outputs Maximum Current Per ACM8R-M Output 220VAC 50/60Hz Input (current draw) Power Supply Board Input Fuse Rating Maximal1RHV 12VDC @ 4 amp N/A 4 amp 8 2.5 amp 0.9 amp 5A/250V 24VDC @ 3 amp N/A 3 amp 12VDC @ 4 amp N/A 4 amp Maximal1RV 16 2.5 amp 0.9 amp 5A/250V 24VDC @ 3 amp N/A 3 amp Maximal3RHV 12VDC @ 6 amp N/A 24VDC @ 6 amp N/A 6 amp 8 2.5 amp 0.9 amp 3.5A/250V Maximal3RV 12VDC @ 6 amp N/A 24VDC @ 6 amp N/A 6 amp 16 2.5 amp 0.9 amp 3.5A/250V 12VDC @ 6 amp 12VDC @ 6 amp Maximal33RV 24VDC @ 6 amp 24VDC @ 6 amp 12 amp 16 2.5 amp 1.9 amp 3.5A/250V 12VDC @ 6 amp 24VDC @ 6 amp Specifications: Inputs: Battery Backup: Normally closed [NC] or normally open [NO] Built-in charger for sealed lead acid or gel type batteries dry contact inputs (switch selectable). (A separate enclosure is required for batteries). Outputs: Maximum charge current 0.7 amp. Individually selectable Mag Lock/Strike (Fail-Safe, Automatic switch over to stand-by battery when AC fails. Fail-Secure) solid state fuse protected power outputs. Zero voltage drop when unit switches over to battery Thermal and short circuit protection with auto reset. backup (AC failure condition). Fire Alarm Interface: Supervision: Fire Alarm disconnect (latching with reset or AC fail supervision (form C contact). non-latching) is individually selectable for any or Low battery supervision (form C contact). all of the outputs. Additional Features: Remote reset capability for latching Fire Alarm Removable terminal blocks with locking screw flange. Interface mode. 3-wire line cord. Fire Alarm disconnect input options: Illuminated master power disconnect circuit breaker a) Normally open [NO] or normally closed [NC] with manual reset. dry contact input. Rack Dimensions (H x W x D): b) Polarity reversal input from signaling circuit. 3.25 x 19.125 x 8.5 Visual Indicators: (82.55mm x 485.78mm x 215.9mm) Individual Output Status LEDs located on the front panel. Maximal Rack Access Power Controllers (Fused) - 3 -
Installation Instructions: Important: Adjust output voltages and Fire Alarm Interface configuration before installing unit in the rack. 1. Separate bottom and top of the rack mount chassis by removing six (6) screws (Rack Mechanical Drawing & Dimensions, pg. 11). CAUTI: Do not touch exposed metal parts. Shut branch circuit power before installing or servicing equipment. There are no user serviceable parts inside. Refer installation and servicing to qualified service personnel. 2. Set output voltage: Select desired DC output voltage by setting SW1 on the power supply board(s) (Fig. 1a, pg. 6) to the appropriate position (Output Voltage and Stand-by Specification Charts, pg. 5). For Maximal33RV each set of eight (8) outputs can be set for 12VDC or 24VDC (example: eight (8) outputs @ 12VDC and eight (8) outputs @ 24VDC). 3. Input trigger programming options: The unit can be programmed to operate with either a normally open or normally closed input from access control devices by setting switches SW3 on either the ACM8R-S or ACM16R-S board to the appropriate position (Fig. 2b, pg. 6); OPEN for a normally closed [NC] trigger input or CLOSED for a normally open [NO] input. 4. Output programming options: a. The outputs can be programmed to be either all Fail-Safe (i.e. mag locks), all Fail-Secure (i.e. electric strikes) or any combination of each by setting the corresponding OUTPUT SELECT dip switches (1-8) on the ACM8R-S board to the appropriate position; for Fail-Safe outputs or OFF for Fail-Secure outputs (Fig. 2a, pg. 6). Note: the output configuration will follow the input trigger option b. To enable the Disconnect for an output the corresponding FIRE ALARM INTERFACE switch must be in the position. To disable the Disconnect the FIRE ALARM INTERFACE dip switches (1-8) on the ACM8R-S/ACM16R-S board must be in the OFF position (Fig. 2a, pg. 6). 5. Fire Alarm Interface hookup options: A normally closed [NC], normally open [NO] input or polarity reversal from an signaling circuit will trigger the selected outputs (Figs. 5-10, pg. 9). To program the Fire Alarm Interface set dip switches SW1 and SW2 on the ACM8R-M board to the appropriate positions (Figs. 3a & 3b, pg. 7) (Fire Alarm Interface Switch Settings pg. 5). 6. Battery Connections: For access control applications batteries are optional. If batteries are not used, a loss of AC will result in the loss of output voltage. When batteries are used, they must be lead acid or gel type. Connect one (1) battery to the terminals marked [-- BAT + ] for 12VDC operation. Use two (2) 12VDC batteries wired in series for 24VDC operation (Fig. 4b, pg. 8). The rack mount enclosure will not accommodate batteries. A separate battery enclosure is required. Note: When using the Maximal33RV with battery backup two (2) separate batteries or sets of batteries must be used. 7. Battery and AC Supervision outputs: Connect the appropriate notification signaling device to the terminals marked AC Fail and Battery Fail on the power supply board(s) (Fig. 4a, pg. 8). Use 22AWG to 18AWG for AC Fail and Low/No Battery reporting. 8. Reassemble the bottom and top of rack mount chassis by fastening the six (6) screws. (Rack Mechanical Drawing & Dimensions pg. 11). 9. Attach mounting brackets to rack mount Maximal for desired rack or wall installation (Fig. 11-13, pg. 10). 10. Mount in the desired rack location. Do not obstruct side air vents. 11. Set the power disconnect circuit breaker to the OFF position (Fig. 14a, pg. 11). 12. Plug power cord into a grounded 220VAC 50/60Hz receptacle (Fig. 14b, pg. 11). 13. Set the power disconnect circuit breaker to the position (Fig. 14a, pg. 11). 14. Measure the output voltage before connecting devices. This helps avoiding potential damage. 15. Set the power disconnect circuit breaker to the OFF position (Fig. 14a, pg. 11). 16. Input trigger connections: Connect the Normally Open or Normally Closed input triggers from the access control devices to the removable terminals marked [IN1 and ] through [ and ] for Maximal1RHV and Maximal3RHV. For Maximal1RV, Maximal3RV and Maximal33RV connect devices to the second set of terminals marked. Make sure the devices match settings of SW3 in step 3 (Rack Mechanical Drawing & Dimensions pg. 11). 17. Output connections: Connect the devices to be powered to the removable terminals marked [-- OUT1 + to -- OUT8 +] for Maximal1RHV and Maximal3RHV. For Maximal1RV, Maximal3RV and Maximal33RV connect devices to the second set of terminals marked [-- OUT1 + to -- OUT8 +] (Fig. 14c, pg. 11). 18. Fire Alarm Interface connection options: a. Connect the trigger input to the removable terminals marked 1 and 2. When using the polarity reversal from an signaling circuit, connect the negative [-] to the terminal marked 1 and the positive to the terminal marked 2 (polarity is in alarm condition) (Rack Mechanical Drawing & Dimensions pg. 12). b. For a latching fire alarm interface connect a normally [NO] reset switch to the removable terminals marked [REST] and [] (Figs. 5-10, pg. 9). 19. Set the power disconnect circuit breaker to the position (Fig. 14a, pg. 11). - 4 - Maximal Rack Access Power Controllers (Fused)
Maintenance: Unit should be tested at least once a year for the proper operation as follows: Output Voltage Test: Under normal load conditions, the DC output voltage should be checked for proper voltage level (Output Voltage and Stand-by Specification Charts, pg. 5). Battery Test: Under normal load conditions check that the battery is fully charged, check specified voltage at the battery terminals and at the board terminals marked [ BAT +] to ensure that there is no break in the battery connection wires. Fire Alarm Interface Switch Settings: Switch Position SW1 SW2 Input Open Open Signal Circuit (Polarity Reversal). Closed Closed Normally Closed [NC] Trigger Input. Closed Open Normally Open [NO] Trigger Input. Output Voltage and Stand-by Specification Charts: Altronix Model Power Supply Board Battery 20 Min. of 4 Hr. of 24 Hr. of Backup Backup Backup Maximal1RHV (Refer to Fig. 1, pg. 6 for Switch [SW1] 12VDC/40AH* N/A 3.5 amp 0.5 amp Maximal1RV location and position) 24VDC/40AH* N/A 2.7 amp 0.7 amp Maximal3RHV Maximal3RV Maximal33RV (Refer to Fig. 1, pg. 6 for Switch [SW1] location and position) LED Diagnostics: Power Supply Board LED Red (DC) Green (AC) Power Supply Status Normal operating condition. OFF Loss of AC, Stand-by battery supplying power. OFF No DC output. Short circuit or thermal overload condition. OFF OFF No DC output. Loss of AC. Discharged battery. Output LEDs on Front Panel 12VDC/40AH* N/A 5.5 amp 5.5 amp 24VDC/40AH* N/A 5.5 amp 0.7 amp Output is triggered. Blinking disconnect. WARNING: To reduce the risk of fire or electric shock, do not expose the unit to rain or moisture. This installation should be made by qualified service personnel and should conform to the National Electrical Code and all local codes. The lightning flash with arrow head symbol within an equilateral triangle is intended to alert the user to the presence of an insulated DANGEROUS VOLTAGE within the products enclosure that may be of sufficient magnitude to constitute an electric shock. The exclamation point within an equilateral triangle is intended to alert the user to the presence of important operating and maintenance (servicing) instructions in the literature accompanying the appliance. CAUTI: To reduce the risk of electric shock do not open enclosure. There are no user serviceable parts inside. Refer servicing to qualified service personnel. Maximal Rack Access Power Controllers (Fused) - 5 -
Fig. 1 Power Supply Board Power Supply Board Output Voltage Settings: Fig. 1a OPEN - 24VDC CLOSED - 12VDC SW1 Switch Detail OPEN SWITCH CLOSED SWITCH Fire Alarm Interface, Output Selection and Input Type: Fig. 2 Output Trigger LED s FIRE ALARM INTERFACE OUTPUT SELECT INPUT TYPE SW3 ACM8R-S Fig. 2a Fig. 2b SW3 SW3 Switch Detail Dip Switches for & Output Programming Clip Switch for NO or NC Input OPEN SWITCH CLOSED SWITCH Output Trigger LED s Output Trigger LED s INPUT TYPE SW3 FIRE ALARM INTERFACE OUTPUT SELECT FIRE ALARM INTERFACE OUTPUT SELECT INPUT TYPE SW3 ACM16R-S - 6 - Maximal Rack Access Power Controllers (Fused)
Fig. 3 Fig. 3a Fig. 3b Fig. 3c SW1 Clip Switch for Selecting type of Input SW2 Clip Switch for Selecting type of Input FIRE ALARM ACM8R-M SW2 DC INPUT FIRE ALARM SW1 2 1 IN7 IN6 IN5 IN4 IN3 IN2 IN1 OUT8 OUT7 OUT6 OUT5 OUT4 OUT3 OUT2 OUT1 Maximal Rack Access Power Controllers (Fused) - 7 -
Power Supply Board Fig. 4 OPEN 24VDC CLOSED 12VDC Power Supply Board OFF AC DC 5A 250V L G N AC FAIL NC C NO NC C NO LOW BAT --- BAT - DC + Fig. 4a AC FAIL --- BAT + Battery and AC Supervision Built-in Battery Charging NC C NO NC C NO LOW BAT Fig. 4b --- BAT + Built-in Battery Charging - 8 - Maximal Rack Access Power Controllers (Fused)
Fig. 5 Hook-Up Diagrams Polarity Reversal Input from Signal Circuit Output (Polarity is referenced in alarm condition) Fig. 6 1 2 Fig. 7 1 2 -- + Factory Installed Jumper Non-Latching 5-30VDC from Signal Circuit Normally Closed [NC] Dry Trigger Input Factory Installed Jumper Non-Latching 1 2 Normally Closed Input from Fig. 8 1 2 Normally Open Input from Fig. 9 Fig. 10 -- + 5-30VDC from Signal Circuit Normally Open [NO] Reset Switch Latching Normally Closed [NC] Dry Trigger Input Normally Open [NO] Reset Switch Latching 1 2 Normally Open [NO] Dry Trigger Input 1 2 Normally Open [NO] Dry Trigger Input Factory Installed Jumper Normally Open [NO] Reset Switch Non-Latching Latching Maximal Rack Access Power Controllers (Fused) - 9 -
Fig. 11 Mounting Options: A Mounting Hardware (Included): Two (2) mounting brackets. Remove center brace from rack mount chassis before proceeding with installation. B C Eight (8) flat head screws for mounting brackets. Eight (8) pan head screws for faceplate. Rack Mount Installation 1. Remove center brace from rack mount chassis (Fig. 11, pg. 10). 2. Slide mounting brackets (A) into slots located on left and right side of rack enclosure (Fig. 12a). Use three (3) flat head screws (B) to secure brackets. 3. Carefully place faceplate over LEDs and secure using three (3) pan head screws (C) on top and three (3) pan head screws (C) on the bottom of faceplate (Fig. 12b, pg. 10). 4. Slide unit into the desired EIA 19 rack position and secure with mounting screws (not included) (Fig. 12c, pg. 10). Fig. 12 Fig. 12a Fig. 12b Fig. 12c B A Wall Mount Installation 1. Carefully place faceplate over LEDs, and secure using three (3) pan head screws (C) on top and three (3) pan head screws (C) on the bottom of faceplate (Fig. 13a). 2. Place mounting brackets (A) onto the side of the left and right side of rack enclosure (Fig. 13b). Use three (3) flat head screws (B) to secure mounting brackets. 3- Mount rack and secure with mounting screws (not included) (Fig. 13c). Fig. 13 Fig. 13a Fig. 13b Fig. 13c C A B C - 10 - Maximal Rack Access Power Controllers (Fused)
Fig. 14 Fig. 14a Fig. 14b Fig. 14c () Rack Mechanical Drawing & Dimensions 3.25 x 19.125 x 8.5 (82.55mm x 485.78mm x 215.9mm) 3-Wire Line Cord Removable Terminal Block Terminal Legend 2 1 IN7 IN6 IN5 IN4 IN3 IN2 IN1 Rear OUT8 OUT7 OUT6 OUT5 OUT4 OUT3 OUT2 OUT1 3.125" 79.4mm 2 1 IN16 IN15 IN14 IN13 IN12 IN11 IN10 IN9 OUT16 OUT15 OUT14 OUT13 OUT12 OUT11 OUT10 OUT9 ( ) 2 1 IN7 IN6 IN5 IN4 IN3 IN2 IN1 OUT8 OUT7 OUT6 OUT5 OUT4 OUT3 OUT2 OUT1 Bottom 17.625" 447.7mm 8.5" 215.9mm Front 0.75" 19.1mm 19.125" 485.8mm Maximal Rack Access Power Controllers (Fused) - 11 -
Notes: Altronix is not responsible for any typographical errors. 140 58th Street, Brooklyn, New York 11220 USA, 718-567-8181, fax: 718-567-9056 web site: www.altronix.com, e-mail: info@altronix.com, Lifetime Warranty, Made in U.S.A. IIMaximalRackMountSeries F30N MEMBER - 12 - Maximal Rack Access Power Controllers (Fused)