Installati Manual Versi.30 Ctrol Systems Inc.
Ctrol Systems Inc. Ze Ctrol Versi.0 TABLE OF CONTENTS Introducti... -3 Safety Symbols & Warnings... Receipt & Inspecti... Descripti... Technical Data and Dimensis... 3 Wiring & Installati... 4-0 Wiring... 4 Installati... 5 Priority Selecti... 6-0 Applicati Drawing... -6 Warranty Informati... 7 Table of Ctents Ze-0500 Manual Page Comfort Ctrol Innovati
Ze Ctrol Versi.0 ZONE MODULE INTRODUCTION This manual will help with the installati, Dip Switch setting, troubleshooting and general maintenance requirements for the ctroller. To guarantee the detail and take particular note to any and all warnings or cauti directives prior to cnecting to AC power. actual installati. SAFETY SYMBOLS & WARNINGS This acti poses a serious threat that could result in persal injury or death, as well as permanent damage to the equipment. Proceed with cauti. This acti may cause persal injury or have adverse effects the installati process if handled incorrectly. The presence of low voltage(4vac) or high voltage(0vac) could result in persal injury or permanent damage to compents or equipment. brings your attenti to an acti that may have adverse effects the installati process. drawing at the back of the manual. After receiving, inspect the unit for any possible physical damage that may have occurred during transportati. After unpacking the unit make sure the box ctains: x 3 Pin Cnector x Terminal Screwdriver (.5 mm) x Manual Ze-0500 Manual Page
Ze Ctrol Versi.0 The is an intelligent, microprocessor based, expansi module ze ctrol for the 000 series ctrols, or stand ale ze ctrol. The is capable of ctrolling up to 4 zes per ctrol, and can handle for virtually any number of zes. The allows for pump or valve ctrol, and is capable of enabling demands a boiler. The layout of the ctrol makes for easy wiring and simple setup, allowing for quick installati and minimal -site time. FEATURES Up to 4 independant zes per ctrol Attaches to CPU-000 or ECO-000 ctrols, or stand ale unit Expandable to 36 zes Provides pump or valve ctrol Boiler enable/ TT ctacts demand outputs (Heat/Cool) or (TT/DHW) Multiple priority selectis (see page 7) Heating zes will not open or turn when the CPU-000 is in Warm Weather Shut Down (WWSD) Fully protected by resettable fuses Ze protecti technology - ECO-000: -When there is a switch between a cooling and heating call, this feature protects the ze from getting the wrg temperature from the tank when the ze starts. The tank temperature must be within 5 F of the setpoint for the ze to open. -If there is a call for heat, then the heat call goes away and the tank is still hot, the ze ctrol will keep the ze open to utilize all of the heat in the tank. Likewise in a cooling situati. -Cooling zes will not open or turn when the ECO-000 is in Cold Weather Shut Down (CWSD) -Heating zes will not open or turn when the ECO-000 is in Warm Weather Shut Down (WWSD) Ze-0500 Manual Page
Ze Ctrol Versi.0 TECHNICAL DATA AND DIMENSIONS TECHNICAL DATA 4 x Input Dry or 4VAC x 4VAC output power 6VA Max x Demand output relays 4VAC A 4 x Ze Relay 0VAC x Pump Relay 0VAC Combined relay power should not exceed 0A 0.408Kg 00mm W x 68mm H x 70mm D Meets CSA C. No. 4 Meets UL Standard 873 ETL Ctrol No. 306843 0ºC to 40ºC DIMENSIONS Side View 70mm (.76 ) Frt View 7 66mm (.60 ) Rear View Top View 68mm (6.6 ) Bottom View 63.mm (.49 ) 00mm (3.94 ) 86mm (3.39 ) Ze-0500 Manual Page 3
WIRING AND INSTALLATION Ze Ctrol Versi.0 WIRING All signal wiring must be a minimum of 8AWG wire at a maximum of 500ft 7 Ze 4 Ze 3 Ze Ze Demand Output (DHW or Heating) Demand Output (Boiler TT or Cooling) 6 4 VAC Power 4 VAC Power 3 3 4 4 TT/CD DHW/HD TH 5 TH 6 TH 7 TH 8 TH 9 TH TH TH 4V AC 4V AC 345 0 Demand Outputs Imputs 4 VAC out to thermostats 6VA Max 34 Ze Ctrol DO NOT CONNECT 3 4 5 6 7 8 9 0 0 5 L N GR 3 Output Ze Output Ze Output Ze 3 Output Ze 4 Output These are the outputs for the demands. These can be a Heating and Cooling demand, 4VAC ctact, dry ctact TT for a boiler, or DHW demand. These are the outputs for the ze device. This can be a pump or a valve depending what power is supplied to terminals -. This is a dry ctact output that can be used for a system pump. This ctact will activate any time a ze comes. This input is to power the. 0.5 Amps at 0 VAC is required to power this device. Input Power Ze Power This input is used to power the ze outputs and is rated for 40VAC, 0VAC or 4VAC. These outputs are used to power the thermostats and are rated for 4VAC at 6VA. These terminals are used for cnecting thermostat inputs, and can be dry ctact inputs or 4VAC 4 5 Ze-0500 Manual Page 4
Ze Ctrol Versi.0 tor into the holes the Expansi Module and gently push into place. Next slide the CPU-000 to the 3-Pin cnecti by carefully matching up the holes and pins. When installed correctly there is virtually no gap be- When used as an expansi module, the must be enabled in the Ctrol Optis menu. MOD-000 Modulating Ze Module Module Ze Module Ze Relays: 0VAC Output: 4VAC 6w Max Input: 0VAC 6A Max Ze Relays: 0VAC Output: 4VAC 6w Max Input: 0VAC 6A Max Demand Signal: Dry/4VAC Demand Relays: 4VAC A Relays: 40VAC 0A Demand Signal: 0-40V Demand Signal: Dry/4VAC Demand Relays: 4VAC A Output: 4-0mA/-0V/PWM Model: MOD-000 CAUTION, RISK OF ELECTRICAL SHOCK - DISCONNECT POWER PRIOR TO SERVICING Certified to CSA C. No 4 Cforms to UL Standard 873 The is designed to be wall mounted, DIN rail mounted, or installed inside a separate electrical enclosure. The unit should be mounted inside and be protected from falling water and high humidity cditis. With all the covers in place it is designed to protect any individual from accidental electrical shock. DIN RAIL INSTALLATION Frt Rear Ze-0500 Manual Page 5
Ze Ctrol Versi.0 The has two sets of dip switches that allow the user to better match the output of the ctrol with the installati. The dip switch settings have different functis, depending if the is used as an expansi module with an ECO-000, a CPU-000, or as a standale ze ctrol. Dip switches -4 the left set of dip switches are used for setting up ze priorities and ze post purge time. Dip switches -5 the right set of dip switches correspd to zes -4, and dipswitch is used to modify the type of demand signal sent to the main ctroller when used as an expansi module with the CPU-000. Left Dip switches Right Dip switches OFF Positi ON Positi The left Dip Switches are used for setting up ze priorities and the ze device (pump or Valve) the ctrol will use. The right Dip Switches are used for setting up DHW priority and heat demands, heating or cooling demands and high temp or low temp demands. - Ze-0500 Manual Page 6
Ze Ctrol Versi.0 Ze Pumps. The ze ctrol will post purge the zes for 60 secds. The ctrol will also excercise the pumps every 7 hours. Ze Valves. If this is selected, there will be no post purge time, and the system pump output will be after a period of 60 secds. No sequential priority Sequential priority. This dip switch positi allows the user to prioritize ze over over 3 over 4. No dual ze priority. Dual Ze Priority. This dip switch positi allows the user to set dual ze priority for zes and over zes 3 and 4. No Module priority Module priority. This dip switch positi allows the user to prioritze e module over the next e. This feature will shut off the ze ctrols to the right of the e with this dip switch selected. Ze-0500 Manual Page 7
STAND ALONE UNIT The right Dip Switches are used for setting up DHW priority and heat demands Ze Ctrol Versi.0 No DHW priority DHW Priority. This dip switch positi allows the user to set up a temporary DHW priority ze over the priority over the modules. This positi will allow the user to set up each ze for heating. This dip switch positi will turn demand output 3 and 4 (DHW/HD) This positi will allow the user to set up each ze for cooling. This dip switch positi will turn demand output and (TT/CD) This positi will allow the user to set up each ze for high temperature demand. This dip switch positi will turn demand output 3 and 4 (DHW/HD) This positi will allow the user to set up each ze for low temperature demand. This dip switch positi will turn demand output and (TT/CD) Ze-0500 Manual Page 8
The right Dip Switches are used for setting up DHW priority and heat demands Ze Ctrol Versi.0 No DHW priority This Dip Switch allows the ze ctrols to receive a DHW priority from the CPU-000. If DHW is the CPU- 000 it will shut off all the zes the s. STAGING MODE The dip switches must be set to OFF MIXING MODE Low Temperature Demand Ze. This dip switch set up allows the user to program Low Temperature Zes. High Temperature Demand Ze. This dip switch set up allows the user to program High Temperature Zes. Ze-0500 Manual Page 9
ECO-000 The right Dip Switches are used for setting up Heating or Cooling zes. Ze Ctrol Versi.0 With this set up, the zes can be set to either Heating or Cooling Heating OR Cooling Heating & Cooling OR Heating Only This setting allows the zes to be set to either Heating or Heating and Cooling. DIP SET TO OFF This setting will allow the user to set up the ze for heating. This setting will allow the user to set up the ze for cooling. DIP SET TO ON This setting will allow the user to set up the ze for heating ly. This setting will allow the user to set up the ze for heating and cooling (used in pipe systems). Ze-0500 Manual Page 0
. STANDALONE WITH 3 WIRE THERMOSTAT Ze Ctrol Versi.0 Aquastat A To DHW Boiler 3 Wire Ze- 3 Wire Ze- 3 Wire Ze-3 To T/T Boiler Field Wiring Cnectis TT/CD DHW/HD TH TH TH 7 4V AC Note: Setup dip switch No. for DHW Priority TH TH TH TH TH 4V AC 345 8 9 0 Demand Outputs Imputs 4 VAC out to thermostats 6VA Max Ze Ctrol 34 DO NOT CONNECT 7 8 9 0 5 0 L N GR Ze Ze Ze Ze Valve Valve Valve 3 Valve 4 System Pump 4 V AC C R 0 V AC L N Ze-0500 Manual Page
Ze Ctrol Versi.0 Ze Ze Ze 3 Ze 4 THM-000 THM-000 THM-000 THM-000 A DO NOT CONNECT A DO NOT CONNECT A DO NOT CONNECT A DO NOT CONNECT TH TH 3 4V AC TH TH 3 4V AC TH TH 3 4V AC TH TH 3 4V AC To T/T Boiler TT/CD DHW/HD TH TH TH TH TH TH TH TH 4V AC 4V AC 7 345 8 9 0 Demand Outputs Imputs 4 VAC out to thermostats 6VA Max Ze Ctrol 34 DO NOT CONNECT 7 8 9 0 5 0 L N GR Ze Ze Ze Ze Valve Valve Valve 3 Valve 4 System Pump 4 V AC C R 0 V AC L N Ze-0500 Manual Page
Ze Ctrol Versi.0 THM-000 THM-000 A A DO NOT CONNECT A A DO NOT CONNECT 7 8 TH TH TH 3 9 0 4V AC 7 8 TH TH TH 3 9 0 4V AC TT/CD DHW/HD TH TH TH TH TH TH TH TH 4V AC 4V AC 345 7 8 9 0 CPU-0550 Central Processing Unit Demand Outputs Imputs 4 VAC out to thermostats 6VA Max Ze Ctrol 34 DO NOT CONNECT DS DS DS DS -0v + - A BL BL DO NOT CONNECT 7 8 9 0 TM TM TM 3 0 L N 3 GR 0 A 4 5 0 A 6 7 0 A 8 9 5 A DO NOT CONNECT 7 8 9 0 5 0 L N GR Boiler System Outdoor Boiler Pump Injecti Pump System Pump Ze Pumps 0 V AC L N Ze-0500 Manual Page 3
Ze Ctrol Versi.0 4. ECO-0550 WITH THM-000 THM-000 A A DO NOT CONNECT A A DO NOT CONNECT 7 8 TH TH TH 3 9 0 4V AC 7 8 TH TH TH 3 9 0 4V AC TT/CD DHW/HD TH TH TH TH TH TH TH TH 4V AC 4V AC 7 345 8 9 0 ECO-0550 Central Processing Unit Demand Outputs Imputs 4 VAC out to thermostats 6VA Max Ze Ctrol 34 DO NOT CONNECT DS DS DS DS -0v + - A BL BL DO NOT CONNECT 7 8 9 0 TM TM TM 3 0 L N 3 GR 0 A 4 5 0 A 6 7 0 A 8 9 DO NOT CONNECT 7 8 9 0 5 0 L N GR Hot Tank Ze Pumps Cold Tank Outdoor 0 V AC L N Ze-0500 Manual Page 4
Ze Ctrol Versi.0 Ze Ze THM-000 A DO NOT CONNECT THM-000 A DO NOT CONNECT TH TH 3 4V AC TH TH 3 4V AC TT/CD DHW/HD TH TH TH TH TH TH TH TH 4V AC 4V AC 7 345 8 9 0 CPU 000 CENTRAL PROCESSING UNIT Demand Outputs Imputs 4 VAC out to thermostats 6VA Max Ze Ctrol 34 0-40 v 0-40 v 0-40 v DO NOT CONNECT 0 A 0 A 0 A 0 A 0 A DO NOT CONNECT DS DS DS DS 7 8 9 0 DS DS TM TM TM TM TM TM 0 0 0 0 3 3 3 3 L N GR L N GR L N GR L N GR 7 8 9 0 7 8 7 8 9 0 5 0 L N GR Ze Pumps Boiler Outdoor 0 V AC L N Ze-0500 Manual Page 5
Ze Ctrol Versi.0 Ze Ze THM-000 THM-000 A A DO NOT CONNECT A A DO NOT CONNECT 7 8 TH TH TH 3 9 0 4V AC 7 8 TH TH TH 3 9 0 4V AC TT/CD DHW/HD TH TH TH TH TH TH TH TH 4V AC 4V AC 7 345 8 9 0 ECO-000 CENTRAL PROCESSING UNIT Demand Outputs Imputs 4 VAC out to thermostats 6VA Max Ze Ctrol 34 0-40 v 0-40 v 0-40 v DO NOT CONNECT 0 A 0 A 0 A 0 A 0 A DO NOT CONNECT DS DS DS DS 7 8 9 0 DS DS TM TM TM TM TM TM 0 0 0 0 3 3 3 3 L N GR L N GR L N GR L N GR 7 8 9 0 7 8 7 8 9 0 5 0 L N GR REL-0 Ze Pumps System Pump 4 9 3 8 4 5 Hot Tank Cold Tank Outdoor 0 V AC L N Ze-0500 Manual Page 6
Ze Ctrol Versi.0 Ctrols warrants each of its products to be free from defects in workmanship and materials under normal use and service for a period of 4 mths from date of manufacture or mths from date of purchase from an Authorized Dealer, if within the above documented period after date of manufacture. If the product proves to be defective within the applicable warranty period, its sole discreti will repair or replace defective product. Replacement product need not be of identical design or model. Any repair or replacement product pursuant to this warranty shall be warranted for not less than 90 days from date of such repair, irrespective of any earlier expirati of original warranty period. When provides replacement, the defective product becomes the property of Ctrols. via the original Authorized Agent and requesting a Return Material Authorizati Number (RMA #). Proof of purchase in the form a dated invoice/receipt must be provided to expedite the issuance of a Factory RMA. After an RMA number has been issued, the defective product must be packaged securely in the original or other suitable shipping package to ensure that it will not be damaged in transit. The RMA number must be visible the outside of the package and a copy included inside the package. The package must be mailed or otherwise shipped back to with all costs of mailing/shipping/insurance prepaid by the warranty claimant. Any package/s returned to without an approved and visible RMA number will be rejected and shipped back to purchaser at purchaser s expense. reserves the right, if deemed necessary, to charge a reasable levy for costs incurred, additial to mailing or shipping costs. If the product does not operate as warranted above the purchasers sole remedy shall be, at s opti, repair or replacement. The foregoing warranties and remedies are exclusive and in lieu of all other warranties, expressed or a particular purpose/applicati. neither assumes nor authorizes any other pers to assume for it any other liability in cnecti with the sale, installati maintenance or use of Ctrols products. shall not be liable under this warranty; if its testing and examinati discloses that the alleged defect in the product does not exist or was caused by the purchasers or third perss misuse, neglect, improper installati or testing, other hazard. Limitati of Liability csequential or indirect damages arising out of the installati, maintenance, commissiing, performance, failure or interrupti of an product, however caused and any theory of liability. This limitati will apply even if has been advised of the possibility of such damage. vary from state to state in the United States, from Province to Province in Canada and from Country to Country elsewhere in the world. csistent with such local law. Under such local law, certain disclaimers and limitatis of this statement may not apply to the purchaser. For example, some states in the United States, as well as some governments outside the United States (including Canadian Provinces), may: Preclude the disclaimers and limitatis in this statement from limiting the statutory rights of a csumer (e.g. United Kingdom); Otherwise restrict the ability of a manufacturer to enforce such disclaimers or limitatis; or Grant the purchaser additial warranty rights which the manufacturer cannot disclaim, or not allow limitatis the durati of implied warranties. Ze-0500 Manual Page 7
Phe: + (403) 70-009 Fax: + (403) 70-0054 Email: inf o @ hbxctrols.com Web: www.hbxctrols.com Ctrol Systems Inc. 456 - th Avenue SE Calgary, AB Canada TC K Ctrol Systems Inc. 06