HKR / HKA/ HKP Heater Kits HKA-15CA HKA-20CA HKP-15CA HKP-20CA HKR-03 HKR-03A HKR-05 HKR-05A HKR-05C HKR-05CA HKR-05CB HKR-06 HKR-06A HKR-08 HKR-08A HKR-08C HKR-08CA HKR-08CB HKR-10 HKR-10A HKR-10C HKR-10CA HKR-10CB HKR-15C HKR-15CA HKR-15CB HKR-15CAA HKR-15CBA HKR-20C HKR-20CA HKR-20CB HKR-20CAA HKR-20CBA HKR-21C HKR-21CA HKR-21CB HKR3-15 HKR3-15A HKR3-15B HKR3-20 HKR3-20A HKR3-20B HKR4-15A HKR4-20A HKR5-12A HKR5-15A This manual is to be used by qualified technicians only. REPAIR PARTS www.amana-hac.com This manual replaces RP-401C. 2009-2012 Goodman Manufacturing Company, L.P. 5151 San Felipe, Suite 500 Houston, TX 77056 www.goodmanmfg.com October 2012
Important Information Index Functional s List Illustration and s...... 3 4-13 Views shown are for parts illustrations only, not servicing procedures. Rev D: Addition of HKA-15CA, HKA-20CA, HKP-15CA and HKP-20CA HKA are for air handlers HKP are for package units Text Codes: AR - As Required NA - Not Available NS - Not Shown 00000000 - See Note QTY - Quantity Example (QTY 3) (If Quantity not shown, Quantity = 1) M - Model Example (M1) (If M Code not shown, then part is used on all Models) Expanded Model Nomenclature: Example M1 - Model#1 M2 - Model#2 M3 - Model#3 Goodman Manufacturing Company, L.P. is not responsible for personal injury or property damage resulting from improper service. Review all service information before beginning repairs. Warranty service must be performed by an authorized technician, using authorized factory parts. If service is required after the warranty expires, Goodman Manufacturing Company, L.P. also recommends contacting an authorized technician and using authorized factory parts. Goodman Manufacturing Company, L.P. reserves the right to discontinue, or change at any time, specifications or designs without notice or without incurring obligations. For assistance within the U.S.A. contact: Consumer Affairs Department Goodman Manufacturing Company, L.P. 7401 Security Way Houston, Texas 77040 877-254-4729-Telephone 713-863-2382-Facsimile For assistance outside the U.S.A. contact: International Division Goodman Manufacturing Company, L.P. Company, L.P. 7401 Security Way Houston, Texas 77040 713-861-2500-Telephone 713-863-2382-Facsimile 2 www.goodmanmfg.com www.amana-hac.com
Functional s CONT3P040024V CONTACTOR 40 AMP, 3P, 24V (M37, M38, M39, M40, M41, M42, M43, M44, M45, M46) 0200086001P FUSE LINK (M5, M6, M7, M8, M9, M10, M11, M12, M13, M14, M15, M16, M17, M18, M19, M20, M21, M22, M23, M24, M25, M26, M29, M30, M31, M34, M35, M36, M37, M38, M39, M40, M41, M42, M43, M44, M45, M46) 0200054001P LIMIT (M5, M6, M7, M8, M9, M10, M11, M12, M13, M14, M15, M16, M17, M18, M19, M20, M21, M22, M23, M24, M25, M26, M29, M30, M31, M34, M35, M36, M37, M38, M39, M40, M41, M42, M43, M44, M45, M46) B1370783 RELAY 30 AMP, 2P (M7, M9, M14, M16, M21) Expanded Model Nomenclature M1 - HKA-15CA M2 - HKA-20CA M3 - HKP-15CA M4 - HKP-20CA M5 - HKR-03 M6 - HKR-03A M7 - HKR-05 M8 - HKR-05A M9 - HKR-05C M10 - HKR-05CA M11 - HKR-05CB M12 - HKR-06 M13 - HKR-06A M14 - HKR-08 M15 - HKR-08A M16 - HKR-08C M17 - HKR-08CA M18 - HKR-08CB M19 - HKR-10 M20 - HKR-10A M21 - HKR-10C M22 - HKR-10CA M23 - HKR-10CB M24 - HKR-15C M25 - HKR-15CA M26 - HKR-15CAA M27 - HKR-15CB M28 - HKR-15CBA M29 - HKR-20C M30 - HKR-20CA M31 - HKR-20CAA M32 - HKR-20CB M33 - HKR-20CBA M34 - HKR-21C M35 - HKR-21CA M36 - HKR-21CB M37 - HKR3-15 M38 - HKR3-15A M39 - HKR3-15B M40 - HKR3-20 M41 - HKR3-20A M42 - HKR3-20B M43 - HKR4-15A M44 - HKR4-20A M45 - HKR5-12A M46 - HKR5-15A www.goodmanmfg.com www.amana-hac.com 3
HKR Kits Without Circuit Breakers 4 www.goodmanmfg.com www.amana-hac.com
HKR Kits Without Circuit Breakers Image 1: 11 B1037501 11 B1037497 11 B1037505 11 B1037499 11 B1037507 31 B1368250 51 B1370783 NS 1378713 NS 1378700 Image 2: 12 B1037514 12 B1037515 12 B1037516 12 B1037517 12 B1037518 22 B1256558 22 B1256559 32 B1368250 NS 0259K00004 Image 3: 13 B1037511 13 B1037521 13 B1037512 13 B1037522 13 0175M00000 13 0175M00001 23 B1256559 23 0130M00023 23 B1256552 133 CONT3P040024V NS 0259K00003 NS 1378714 NS B1368250 HEATER ELEMENT 10.00 KW (M19) HEATER ELEMENT 3.00 KW (M5) HEATER ELEMENT 4.75 KW (M7) HEATER ELEMENT 6.00 KW (M12) HEATER ELEMENT 7.00 KW (M14) TERMINAL BLOCK A-10 KW (M5, M7, M12, M14, M19) RELAY 30 AMP, 2P (M7, M14) ASSY, WIRE HARNESS (M7, M14) ASSY, WIRE HARNESS 1-STAGE (M5, M12, M19) HEATER ELEMENT 3.00 KW (M6) HEATER ELEMENT 4.75 KW (M8) HEATER ELEMENT 6.00 KW (M13) HEATER ELEMENT 7.00 KW (M15) HEATER ELEMENT 9.50 KW (M20) SEQUENCER (M6, M8) SEQUENCER (M13, M15, M20) TERMINAL BLOCK (HIGH VOLTAGE) (M6, M8, M13, M15, M20) ASSY, WIRE HARNESS (M6, M8, M13, M15, M20) HEATER ELEMENT 3-PHASE 15.00 KW (M37) HEATER ELEMENT 3-PHASE 15.00 KW (M38, M39) HEATER ELEMENT 3-PHASE 20.00 KW (M40) HEATER ELEMENT 3-PHASE 20.00 KW (M41, M42) HEATER ELEMENT 3-PHASE 460 15.00 KW (M43, M45) HEATER ELEMENT 3-PHASE 460 20.00 KW (M44, M46) SEQUENCER (M38, M39, M41, M42, M43, M44) SEQUENCER "CE" (M45, M46) SEQUENCER 8-10 KW (M37, M40) CONTACTOR 40 AMP, 3P, 24V (M37, M38, M39, M40, M41, M42, M43, M44, M45, M46) ASSY, WIRE HARNESS (M38, M39, M41, M42, M43, M44, M45, M46) ASSY, WIRE HARNESS (M37, M40) TERMINAL BLOCK A-10 KW (M37, M38, M39, M40, M41, M42, M43, M44, M45, M46) Expanded Model Nomenclature M1 - HKA-15CA NOTE: HKA-15CA & HKP-15CA replaces HKR-15C* M2 - HKA-20CA HKA-20CA & HKP-20CA replaces HKR-20C* M3 - HKP-15CA kits M4 - HKP-20CA M5 - HKR-03 M6 - HKR-03A M7 - HKR-05 M8 - HKR-05A M9 - HKR-05C M10 - HKR-05CA M11 - HKR-05CB M12 - HKR-06 M13 - HKR-06A M14 - HKR-08 M15 - HKR-08A M16 - HKR-08C M17 - HKR-08CA M18 - HKR-08CB M19 - HKR-10 M20 - HKR-10A M21 - HKR-10C M22 - HKR-10CA M23 - HKR-10CB M24 - HKR-15C M25 - HKR-15CA M26 - HKR-15CAA M27 - HKR-15CB M28 - HKR-15CBA M29 - HKR-20C M30 - HKR-20CA M31 - HKR-20CAA M32 - HKR-20CB M33 - HKR-20CBA M34 - HKR-21C M35 - HKR-21CA M36 - HKR-21CB M37 - HKR3-15 M38 - HKR3-15A M39 - HKR3-15B M40 - HKR3-20 M41 - HKR3-20A M42 - HKR3-20B M43 - HKR4-15A M44 - HKR4-20A M45 - HKR5-12A M46 - HKR5-15A www.goodmanmfg.com www.amana-hac.com 5
HKR Kits With Circuit Breakers 6 www.goodmanmfg.com www.amana-hac.com
HKR Kits With Circuit Breakers Image 1: 11 B1037505 11 B1037507 11 B1037508 31 1495206 41 1753603 51 B1370783 191 B1753511 191 B1753510 191 B1753517 NS 1378713 Image 2: 12 B1037502 12 B1037503 12 B1037513 22 B1256551 22 B1256557 32 1495206 42 1753603 192 B1753511 192 B1753511 202 B1753510 212 B1256552 NS 1378701 HEATER ELEMENT 4.75 KW (M9) HEATER ELEMENT 7.00 KW (M16) HEATER ELEMENT 9.50 KW (M21) CIRCUIT BREAKER PLATE (M9, M16, M21) MOUNTING BRACKET (M9, M16, M21) RELAY 2P, 30 AMP (M9, M16, M21) 60 AMP CIRCUIT BREAKER (GE) (M21) CIRCUIT BREAKER 30 AMP (ITE) (M9) CIRCUIT BREAKER 40 AMP (ITE) (M16) ASSY, WIRE HARNESS (M9, M16, M21) HEATER ELEMENT 15.00 KW (M24) HEATER ELEMENT 20.00 KW (M29) HEATER ELEMENT 21.00 KW (M34) SEQUENCER 5 KW (M24) SEQUENCER DOUBLE BLADE (M29, M34) CIRCUIT BREAKER PLATE (M24, M29, M34) MOUNTING BRACKET (M24, M29, M34) 60 AMP CIRCUIT BREAKER (GE) (QTY 2) (M34) CIRCUIT BREAKER 60 AMP (ITE) (M29) CIRCUIT BREAKER 30 AMP (ITE) (M24) SEQUENCER A-8-10KW (M24, M29, M34) ASSY, WIRE HARNESS 2-STAGE (M24, M29, M34) Expanded Model Nomenclature M1 - HKA-15CA NOTE: HKA-15CA & HKP-15CA replaces HKR-15C* M2 - HKA-20CA HKA-20CA & HKP-20CA replaces HKR-20C* M3 - HKP-15CA kits M4 - HKP-20CA M5 - HKR-03 M6 - HKR-03A M7 - HKR-05 M8 - HKR-05A M9 - HKR-05C M10 - HKR-05CA M11 - HKR-05CB M12 - HKR-06 M13 - HKR-06A M14 - HKR-08 M15 - HKR-08A M16 - HKR-08C M17 - HKR-08CA M18 - HKR-08CB M19 - HKR-10 M20 - HKR-10A M21 - HKR-10C M22 - HKR-10CA M23 - HKR-10CB M24 - HKR-15C M25 - HKR-15CA M26 - HKR-15CAA M27 - HKR-15CB M28 - HKR-15CBA M29 - HKR-20C M30 - HKR-20CA M31 - HKR-20CAA M32 - HKR-20CB M33 - HKR-20CBA M34 - HKR-21C M35 - HKR-21CA M36 - HKR-21CB M37 - HKR3-15 M38 - HKR3-15A M39 - HKR3-15B M40 - HKR3-20 M41 - HKR3-20A M42 - HKR3-20B M43 - HKR4-15A M44 - HKR4-20A M45 - HKR5-12A M46 - HKR5-15A www.goodmanmfg.com www.amana-hac.com 7
HKR Kits With Circuit Breakers 8 www.goodmanmfg.com www.amana-hac.com
HKR Kits With Circuit Breakers Image 1: 11 B1037519 11 B1037520 11 B1037523 11 B1037515 11 B1037517 11 B1037518 21 B1256558 21 B1256559 21 B1256560 31 1495206 41 1753603 41 1753603 51 B1753510 51 B1753517 51 B1753511 191 B1753511 211 B1256559 NS 0259K00002 NS 0259K00004 Image 2: 12 B1037519 12 B1037520 12 B1037523 12 B1037515 12 B1037517 12 B1037518 22 B1256558 22 B1256560 32 1495206 42 1753603 42 1753603 52 B1753520 52 B1753521 192 B1753522 192 B1753522 212 B1256559 212 B1256559 212 B1256559 212 B1256560 232 1753602 232 1753602 NS 0259K00002 NS 0259K00004 HEATER ELEMENT 14.25 KW (M25) HEATER ELEMENT 19.00 KW (M30) HEATER ELEMENT 21.00 KW (M35) HEATER ELEMENT 4.75 KW (M10) HEATER ELEMENT 7.00 KW (M17) HEATER ELEMENT 9.50 KW (M22) SEQUENCER (M10, M25) SEQUENCER (M17, M22) SEQUENCER (M30, M35) CIRCUIT BREAKER PLATE (M10, M17, M22, M25, M30, M35) MOUNTING BRACKET (QTY 2) (M10, M17, M22) MOUNTING BRACKET (QTY 4) (M25, M30, M35) 30 AMP CIRCUIT BREAKER (GE) (M10, M25) 40 AMP CIRCUIT BREAKER (GE) (M17) 60 AMP CIRCUIT BREAKER (GE) (M30, M35) CIRCUIT BREAKER 60 AMP (ITE) (M22, M25) SEQUENCER (M17, M22, M25, M30, M35) ASSY, WIRE HARNESS (M25, M30, M35) ASSY, WIRE HARNESS (M10, M17, M22) HEATER ELEMENT 14.25 KW (M26) HEATER ELEMENT 19.00 KW (M31) HEATER ELEMENT 21.00 KW (M36) HEATER ELEMENT 4.75 KW (M11) HEATER ELEMENT 7.00 KW (M18) HEATER ELEMENT 9.50 KW (M23) SEQUENCER (M11, M26) SEQUENCER (M31, M36) CIRCUIT BREAKER PLATE (M11, M18, M23, M26, M31, M36) MOUNTING BRACKET (M11, M18, M23) MOUNTING BRACKET (QTY 2) (M26, M31, M36) 30 AMP CIRCUIT BREAKER (SIEMENS) (M11, M26) 40 AMP CIRCUIT BREAKER (SIEMENS) (M18) 60 AMP CIRCUIT BREAKER (SIEMENS) (M23, M26) 60 AMP CIRCUIT BREAKER (SIEMENS) (QTY 2) (M31, M36) SEQUENCER (M18, M23, M36) SEQUENCER (M19, M24, M29, M34, M37) SEQUENCER (M31) SEQUENCER (M36) MOUNTING BRACKET (M11, M18, M23) MOUNTING BRACKET (QTY 2) (M31, M36) ASSY, WIRE HARNESS (M26, M31, M36) ASSY, WIRE HARNESS (M11, M18, M23) Expanded Model Nomenclature M1 - HKA-15CA NOTE: HKA-15CA & HKP-15CA replaces HKR-15C* M2 - HKA-20CA HKA-20CA & HKP-20CA replaces HKR-20C* M3 - HKP-15CA kits M4 - HKP-20CA M5 - HKR-03 M6 - HKR-03A M7 - HKR-05 M8 - HKR-05A M9 - HKR-05C M10 - HKR-05CA M11 - HKR-05CB M12 - HKR-06 M13 - HKR-06A M14 - HKR-08 M15 - HKR-08A M16 - HKR-08C M17 - HKR-08CA M18 - HKR-08CB M19 - HKR-10 M20 - HKR-10A M21 - HKR-10C M22 - HKR-10CA M23 - HKR-10CB M24 - HKR-15C M25 - HKR-15CA M26 - HKR-15CAA M27 - HKR-15CB M28 - HKR-15CBA M29 - HKR-20C M30 - HKR-20CA M31 - HKR-20CAA M32 - HKR-20CB M33 - HKR-20CBA M34 - HKR-21C M35 - HKR-21CA M36 - HKR-21CB M37 - HKR3-15 M38 - HKR3-15A M39 - HKR3-15B M40 - HKR3-20 M41 - HKR3-20A M42 - HKR3-20B M43 - HKR4-15A M44 - HKR4-20A M45 - HKR5-12A M46 - HKR5-15A www.goodmanmfg.com www.amana-hac.com 9
HKR Kits With Circuit Breakers 10 www.goodmanmfg.com www.amana-hac.com
HKR Kits With Circuit Breakers Image 1: 11 B1037519 11 B1037520 21 B1256558 21 B1256560 31 1495206 41 1753603 51 CBK2PD240VA025 51 CBK2PD240VA045 191 CBK2PD240VA050 211 B1256559 231 1753602 NS 0259K00002 Image 2: 12 B1037519 12 B1037520 22 B1256558 22 B1256560 32 1495206 42 1753603 52 CBK2PD240VA025 52 CBK2PD240VA050 192 CBK2PD240VA060 212 B1256559 232 1753602 NS 0259K00002 HEATER ELEMENT 14.25 KW (M27) HEATER ELEMENT, 19.00 KW (M32) SEQUENCER (M27) SEQUENCER (M32) CIRCUIT BREAKER PLATE (M27, M32) MOUNTING BRACKET (M27, M32) CBK, 2 POLE, DUAL 120/240V, 25A (M27) CBK, 2 POLE, DUAL 120/240V, 45A (M32) CBK, 2POLE, DUAL 120/240V, 50A (M27, M32) SEQUENCER (M27, M32) MOUNTING BRACKET (M27, M32) WIRE HARNESS, ASSY (M27, M32) HEATER ELEMENT 14.25 KW (M28) HEATER ELEMENT 19.00 KW (M28, M33) SEQUENCER (M28) SEQUENCER (M28, M33) CIRCUIT BREAKER PLATE (M28, M33) MOUNTING BRACKET (M28, M33) CBK, 2 POLE, DUAL 120/240V, 25A (M28) CBK, 2 POLE, DUAL 120/240V, 50A (M33) CBK, 2POLE, DUAL 120/240V, 60A (M28, M33) SEQUENCER (M28, M33) MOUNTING BRACKET (M28, M33) WIRE HARNESS, ASSY (M28, M33) Expanded Model Nomenclature M1 - HKA-15CA NOTE: HKA-15CA & HKP-15CA replaces HKR-15C* M2 - HKA-20CA HKA-20CA & HKP-20CA replaces HKR-20C* M3 - HKP-15CA kits M4 - HKP-20CA M5 - HKR-03 M6 - HKR-03A M7 - HKR-05 M8 - HKR-05A M9 - HKR-05C M10 - HKR-05CA M11 - HKR-05CB M12 - HKR-06 M13 - HKR-06A M14 - HKR-08 M15 - HKR-08A M16 - HKR-08C M17 - HKR-08CA M18 - HKR-08CB M19 - HKR-10 M20 - HKR-10A M21 - HKR-10C M22 - HKR-10CA M23 - HKR-10CB M24 - HKR-15C M25 - HKR-15CA M26 - HKR-15CAA M27 - HKR-15CB M28 - HKR-15CBA M29 - HKR-20C M30 - HKR-20CA M31 - HKR-20CAA M32 - HKR-20CB M33 - HKR-20CBA M34 - HKR-21C M35 - HKR-21CA M36 - HKR-21CB M37 - HKR3-15 M38 - HKR3-15A M39 - HKR3-15B M40 - HKR3-20 M41 - HKR3-20A M42 - HKR3-20B M43 - HKR4-15A M44 - HKR4-20A M45 - HKR5-12A M46 - HKR5-15A www.goodmanmfg.com www.amana-hac.com 11
HKA / HKP Kits with Circuit Breakers 12 www.goodmanmfg.com www.amana-hac.com
HKA / HKP Kits with Circuit Breakers Image 1: 11 B1037519 21 B1256558 31 1495206 41 1753603 51 CBK2PD240VA025 191 CBK2PD240VA045 191 CBK2PD240VA050 211 B1256559 231 1753602 NS 0259K00002 Image 2: 12 B1037520 22 B1256560 32 1495206 42 1753603 52 CBK2PD240VA045 52 CBK2PD240VA050 192 CBK2PD240VA045 212 B1256559 232 1753602 NS 0259K00002 HEATER ELEMENT 14.25 KW (M1, M3) SEQUENCER (M1, M3) CIRCUIT BREAKER PLATE (M1, M3) MOUNTING BRACKET (M1, M3) CBK, 2 POLE, DUAL 120/240V, 25A (M1, M3) CBK, 2 POLE, DUAL 120/240V, 45A (M3) CBK, 2POLE, DUAL 120/240V, 50A (M1) SEQUENCER (M1, M3) MOUNTING BRACKET (M1, M3) WIRE HARNESS, ASSY (M1, M3) HEATER ELEMENT 19.00 KW (M2, M4) SEQUENCER (M2, M4) CIRCUIT BREAKER PLATE (M2, M4) MOUNTING BRACKET (M2, M4) CBK, 2 POLE, DUAL 120/240V, 45A (M4) CBK, 2 POLE, DUAL 120/240V, 50A (M2) CBK, 2 POLE, DUAL 120/240V, 45A (M2, M4) SEQUENCER (M2, M4) MOUNTING BRACKET (M2, M4) WIRE HARNESS, ASSY (M2, M4) Expanded Model Nomenclature M1 - HKA-15CA NOTE: HKA-15CA & HKP-15CA replaces HKR-15C* M2 - HKA-20CA HKA-20CA & HKP-20CA replaces HKR-20C* M3 - HKP-15CA kits M4 - HKP-20CA M5 - HKR-03 M6 - HKR-03A M7 - HKR-05 M8 - HKR-05A M9 - HKR-05C M10 - HKR-05CA M11 - HKR-05CB M12 - HKR-06 M13 - HKR-06A M14 - HKR-08 M15 - HKR-08A M16 - HKR-08C M17 - HKR-08CA M18 - HKR-08CB M19 - HKR-10 M20 - HKR-10A M21 - HKR-10C M22 - HKR-10CA M23 - HKR-10CB M24 - HKR-15C M25 - HKR-15CA M26 - HKR-15CAA M27 - HKR-15CB M28 - HKR-15CBA M29 - HKR-20C M30 - HKR-20CA M31 - HKR-20CAA M32 - HKR-20CB M33 - HKR-20CBA M34 - HKR-21C M35 - HKR-21CA M36 - HKR-21CB M37 - HKR3-15 M38 - HKR3-15A M39 - HKR3-15B M40 - HKR3-20 M41 - HKR3-20A M42 - HKR3-20B M43 - HKR4-15A M44 - HKR4-20A M45 - HKR5-12A M46 - HKR5-15A www.goodmanmfg.com www.amana-hac.com 13