General Properties : Excellent high temperature, low temperature, ozone and weathering resistance, zero halogen, flame retardant, solder iron resistant, easily strippable, flexible. Application : Single core non--sheathed cable for protected fixed installation inside and outside of railway rolling stock to connect fixed and moving parts. Within low--voltage switchgear and controlgear assemblies acc. to EN 60439--1 / VDE 0660 T. 500 suitable for live conductors which are non--protected against short--circuit. The cables shall be installed without the risk of a mechanical damage along their entire route. General composition : 2 1. Conductor : flexible tin plated copper acc. to IEC 228 cl. 5 2. Insulation : Radox GKW J, colour : see table 1 Marking : 0.5... 4 2 : H+S ( Part. No. ) RADOX 3 GKW... 2 600/1000 V 6... 400 2 : H+S ( Part. No. + Order No.) RADOX 3 GKW... 2 600/1000 V 1 Technical Data : Dimensions and weight... Table 1 Conductor resistance... Table 1 Tests... Table 2 Operating conditions : Voltage rating cond.--earth... U 0... 600... V AC Voltage rating cond.--cond.... U... 1000... V AC maximum permissible Voltage rating AC cond.--earth... 720... V AC maximum permissible Voltage rating AC cond.--cond.... U m... 1200... V AC maximum permissible Voltage rating DC cond.--earth... V 0... 900... V DC maximum permissible Voltage rating DC cond.--cond.... 1500... V DC Test voltage 50 Hz, 5 min... 4 000... V Max. conductor temperature.. continuous... + 120... C by short circuit ( max. 5 s ) fixed installation... + 280... C free installation... + 200... C Min. operating temperature... fixed installation... -- 40... C free installation... -- 25... C Min. bending radius fixed installation... D < 10... 3 x D D > 10... 4 x D with sporadic movement D < 10... 5 x D D > 10... 6 x D with frequent movement... 10 x D where : D = core diameter Copyright 2005 Huber + Suhner AG. This document may not be copied nor be passed on to third parties without our written permission. Uncontrolled copy when printed (will not be updated]. The product fulfils the test and specification requirements described in this document for the stated areas of application and operating conditions. HUBER+SUHNER AG does not expressly or implicitly guarantee performance under additional or changed conditions. Deviations are to be agreed upon in writing. Wire+Cable Division CH-8330 Pfäffikon +41 (0)1 952 22 11 FAX +41 (0)1 952 26 40 www.hubersuhner.com 22.10.2004 Page 1/6
The cables comply with the following standards for fire protection on railway vehicles BS 6853 Interior cables Vehicle category Ia, Ib, II Exterior cables Vehicle category Ia, Ib, II DIN 5510 Level of fire protection 1, 2, 3, 4 NF F16--101 Classification C / F0 Interior cables Vehicle category A1, A2, B Exterior cables Vehicle category A1, A2, B The cables pass the following fire tests Vertical flame spread of bunched cables BS 4066--3, modified to BS 6853 Smoke density BS 6853 annex D Toxic fume R < 1.0 BS 6853 annex B Vertical flame spread of a single cable DIN EN 50265--2--1 Vertical flame spread of bunched cables Category C DIN EN 50266--2--4 Vertical flame spread of bunched cables Category D DIN EN 50266--2--5 Smoke density DIN EN 50268--2 Vertical flame spread of bunched cables NF C32--070 test 2 Smoke density smoke index < 5 NF X10--702--2 Toxic fume smoke index < 5 NF X70--100 Vertical flame spread of a single cable IEC 60332--1, EN 50265--2--1 Vertical flame spread of bunched cables Category C IEC 60332--3--24, EN 50266--2--4 Amount of halogen acid gas 0 mg/g IEC 60754--1, EN 50267--2--1 Corrosivity of combustion gases IEC 60754--2, EN 50267--2--3 Smoke density IEC 61034--2, EN 50268--2 Applicable standards (current issue): H+S : 560392 (e) : Technical Datasheet: Traction cable Current rating for multicore cables 22.10.2004 Page 2/6
Table 1 : Cable type 2 Conductor construction* dia nom n x Wall min Cable -D D nom R 20 max Ω /km C H2O ** nom pf/m Fire load kj/m Weight copper cable kg / 100m Colours H+S Part No. 0.50 19 x 0.18 0.88±0.03 0.50 2.00±0.10 40.1 295 54 0.45 0.83 grey 12 548 125 yellowgreen 12 553 865 0.75 24 x 0.21 1.10±0.05 0.50 2.20±0.10 26.7 345 66 0.67 1.10 grey 12 548 126 yellowgreen 12 553 867 yellow 12 581 048 1.0 32 x 0.21 1.25±0.05 0.55 2.45±0.10 20.0 355 81 0.87 1.40 grey 12 551 402 yellowgreen 12 553 869 yellow 12 568 448 black 12 566 002 1.5 30 x 0.26 1.52±0.05 0.55 2.70±0.10 13.7 420 90 1.30 1.88 grey 12 545 286 yellowgreen 12 553 871 yellow 12 568 449 black 12 561 390 2.0 37 x 0.26 1.70±0.05 0.60 3.00±0.10 10.5 435 114 1.65 2.40 grey 12 559 586 2.5 50 x 0.26 1.94±0.05 0.60 3.30±0.10 8.21 450 129 2.20 3.05 grey 12 545 288 yellowgreen 12 553 873 yellow 12 568 450 black 12 566 004 4.0 56 x 0.31 2.54±0.10 0.65 3.95±0.10 5.09 545 165 3.45 4.55 grey 12 545 290 yellowgreen 12 553 875 22.10.2004 Page 3/6
Cable type 2 Conductor construction* dia nom n x Wall min Cable -D D nom R 20 max Ω /km C H2O ** nom pf/m Fire load kj/m Weight copper cable kg / 100m Colours H+S Part No. 4.0 56 x 0.31 2.54±0.10 0.65 3.95±0.10 5.09 545 165 3.45 4.55 yellow 12 568 451 black 12 566 006 6.0 84 x 0.31 3.10±0.15 0.70 4.70±0.15 3.39 575 244 5.30 6.90 grey 12 548 127 yellowgreen 12 553 877 yellow 12 568 452 black 12 566 861 10 80 x 0.41 4.10±0.20 0.80 5.85±0.15 1.95 675 340 9.20 11.4 grey 12 545 153 yellowgreen 12 547 689 yellow 12 568 453 black 12 547 688 16 119 x 0.41 5.30±0.20 0.90 7.25±0.15 1.24 750 490 13.4 16.6 grey 12 545 292 yellowgreen 12 553 879 black 12 566 864 25 182 x 0.41 6.70±0.20 1.00 8.90±0.20 0.795 845 705 20.4 25.0 grey 12 543 216 yellowgreen 12 553 881 35 266 x 0.41 7.80±0.25 1.10 10.2±0.20 0.565 895 847 29.5 35.0 grey 12 548 128 yellowgreen 12 553 883 black 12 563 646 50 378 x 0.41 9.30±0.30 1.20 11.9±0.20 0.393 970 1040 42.5 49.5 grey 12 545 155 yellowgreen 12 553 885 70 348 x 0.51 11.4±0.35 1.30 14.3±0.25 0.277 1060 1350 59.2 68.0 grey 12 543 214 yellowgreen 12 553 887 22.10.2004 Page 4/6
Cable type 2 Conductor construction* dia nom n x Wall min Cable -D D nom R 20 max Ω /km C H2O ** nom pf/m Fire load kj/m Weight copper cable kg / 100m Colours H+S Part No. 95 444 x 0.51 12.8±0.40 1.40 15.9±0.25 0.210 1110 1600 79.5 90.0 grey 12 548 671 yellowgreen 12 553 889 black 12 566 865 120 551 x 0.51 14.6±0.45 1.50 17.9±0.30 0.164 1175 1950 99.3 112 grey 12 542 936 yellowgreen 12 553 891 150 722 x 0.51 16.8±0.50 1.60 20.3±0.30 0.132 1265 2350 127 142 grey 12 548 673 yellowgreen 12 553 893 185 874 x 0.51 18.3±0.55 1.70 22.0±0.30 0.108 1300 2700 153 171 grey 12 551 404 yellowgreen 12 555 739 240 1147 x 0.51 21.1±0.65 1.90 25.2±0.30 0.0817 1345 3450 203 225 grey 12 551 406 yellowgreen 12 555 740 300 1443 x 0.51 23.7±0.70 2.00 28.0±0.30 0.0654 1435 4000 252 278 grey 12 555 741 yellowgreen 12 555 742 400 2016 x 0.51 29.1±0.70 2.20 33.8±0.30 0.0495 1595 5250 353 387 grey 12 557 104 yellowgreen 12 557 105 * (typical value x single wire diameter) ** (capacity in water typical value) 22.10.2004 Page 5/6
Table2: Tests on core Properties Tests conditions Requirements Test method 1 Construction and dimensions acc. Tab. 1 EN 60811--1--1 #1 2 Electrical Properties 2.1 Conductor resistance R 20 20 C acc. Tab. 2 HD 22.2 S2 #2.1 2.2 Voltage test 4kV,50Hz,15min.,RT no breakdown HD 22.2 S2 #2.2 2.3 Voltage test ( spark test ) 4kV no breakdown HD 22.2S2 #2.6.1 3 Mechanical Properties 3.1 Tensile strength RT 12.5 N/2 EN 60811--1--1 #9 3.2 Elongation at break RT 125% EN 60811--1--1 #9 3.3 Tear resistance RT 6.0 N / EN 60811--1--1 #9 4 Thermal Properties 4.1 Hot set Elongation under load Permanent set 15 Min., 200 C, 2 N/ 2 < 100% < 10% EN 60811--2--1 #9 4.2 Heat ageing resistance 200 days, 144 C IEC 216 4.3 Cold bend 5xD, -- 40 C no cracks EN 60811--1--4 #8.1 4.4 Cold impact -- 40 C, 1 kg EN 60811--1--4 #8.5 5 Environmental properties 5.1 Ozone resistance 2 ppm, 20 C 10 days EN 60811--2--1 #8 5.2 Weathering resistance 200 days DIN 53 387 5.3 Water resistance 10 days EN 60811--1--3 #9.1 Leakage current factor < 1 µa/vm UL 62 5.4 Chemical resistance EN 60811--2--1 mod. -- ASTM--oil No. 2 24 h, 100 C -- acid detergent 24 h, RT e.g. SU 75 Aussenreiniger 5.5 Waste disposal waste disposal with little pollution effects BfU 814.00 StoV 814.013 22.10.2004 Page 6/6