Sole Manufacturer in Turkey Since 96 We design by ourselves, We manufacture by ourselves. COMPRESSOR Leader Company in Pressurized Air Sector, The Reflection of Experience in Screw, Screw Compressor and Air Dryer Manufacturing
Introduction The years following our establishment in 96 witnessed successful works of KOMSAN. At those years, we were aware such a significance of pressurized air manufacturing in the developing industries of rapidly growing countries. Time has proved us rightful. Subsequent to our first compressor with 00 lt. /min. stroke volume, an over of 00.000 both fixed and portable compressors manufacturing in a wide range of extending to 60 m/min stroke volume were followed. For this success which made us the sole name of the pressurized air, we owed to keeping with the technological advances, our timely and sound decisions on fulfilling necessities of industry. These contributions of in the development of Turkish industry are the explanation of justified pride of KOMSAN in own field. With KOMSAN, "Brand" is exported from Turkey for the first time. In this course, nearly 50.000 compressors and a great deal of instrument with air have been exported to the Western Countries and Middle East. Today, as being the sole company in manufacturing of air units of screw compressors, with the manufacturing power, years of experiences powered with the researches closely following the progressing technology and flawless services provided to customers, KOMSAN designed 6 distinct model of screws, and with the investment of USD.000.000 has been the leader in pressurized air for years and will continue to be leader in future. We thank very much all KOMSAN staff and our customers for their continual contribution which leads us today. Respectfully yours Atilla Cengiz KUZUCAN Mechanical Engineer Msc President of Board of Directors COMPRESSOR
THE JUSTIFIED PRIDE FOR BEING SOLE BRAND WHICH COMES IN MIND IN COMPRESSOR INDUSTRY Being known in Europe and the first of Turkey among companies exporting brand, KOMSAN have been lives justified pride with the investment maintained in America, China, Middle East and Western countries since 96. The use of compressor and compressor screw manufactured by him in many countries of world is the explanation of this justified pride. KOMSAN translates his experience strengthened with researches maintained as closely following the advancing technology into flawless services for his customers. With the designs for professional applications implemented by expert staff, maximum energy efficiency, widespread service support in allaround Turkey, economic and abundant spare parts, he continues to maintain his decisiveness in being under the service of Turkish Industry. In the 4th Technology Congress organized by TUBITAK, TTGV, TUSIAD, KOMSAN awarded with the jury special prize for his ROTOR and SCREW GROUP design.
THE SOLE IN TURKEY, KNOWN IN THE WORLD ROTOR AND SCREW MANUFACTURER Since the year of 96, KOMSAN COMPRESSOR gained experience that cannot be ignored and maintained the manufacturing of screw group which answered rules of the market economy. In order to manufacture the screws with the most advance technology, he continues to be proper pride of the Turkey by increasing his rotor manufacturing line to the. Its montage is implemented by expert personnel with using modern methods and technology developed by KOMSAN. SAMPUTENS L 80-GRX ROTOR PROFILE GRINDING STATION HOLYROD E ROTOR PROFILE CHIPPING REMOVAL STATION HOLROYD ROTOR PROFILE MATCHING STATION HOLROYD CS 60 E ROTOR PROF LE CUTTER SHARPENING STATION HOLYROD ROTOR PROFILE CHIPPING REMOVAL STATION Since 99, by powering our screw (rotor) processing facilities that we built up with our own capital along with the technological advances, we introduced a third rotor processing facilities among machinery lines to increase the competitive power in the global market. With the increased machinery line, annual rotor manufacturing capacity is escalated to.000 units. COMPRESSOR
SOME AIREND MODELS IN MANUFACTURING LINE OF KOMSAN COMPRESSOR KOM 5 KOM KOM KOM 00 KOM 50 KOM 400 www.komsan.com.tr
YOUR COMPRESSORS AUTOMATICALLY NOTIFY SERVICE TIMES TO YOU IN ORDER TO OPERATE MORE EFFICIENTLY. ELECTRONIC MANAGEMENT SYSTEM (PCM) KOMSAN uses worldwide known branded microprocessors in terms of safeness which maintain the control of operation parameters of own compressors. The availability of interactive operation system enables easy control of operation parameters and adjustment as per request. After factory departure of your compressor, in order to be operated by our authorized dealers for the first time, the first operation password must be written, therefore you prevent your compressor to be out of guarantee coverage. Moreover, it calculates the service time automatically and warns before a defined period, so enables you to apply for service request. So, either your compressor is controlled by authorized service or maintaining original part enables your compressor to operate efficiently. YOUR COMPRESSORS ARE MORE SAFE WITH PASSWORDS Compressor notifies approaching service time and after maintenance of authorized service with original spare parts, KOMSAN COMPRESSOR will take compressor into operation with the maintenance service passwords received from After Sales Service. Therefore, COMPRESSOR TO BE OUT OF GUARANTEE COVERAGE is prevented which is not under your control. COMPRESSOR
NOW, WE ARE MORE CLOSE TO YOU, YOU CAN REGISTER AND FOLLOW YOUR COMPRESSORS VIA INTERNET KOMSAN COMPRESSOR also accomplishes the firsts over internet. We carried all of the records of compressors to the internet environment by developing WEB-based program in order to follow up the situation of machines that we sold and to serve our customers fast and rapidly. You can carry out test results of your compressors, instruction for first operation, spare part and service requests and any kind of other operations with your compressor. www.komsan.com.tr
SCREW COMPRE Cooler - High quality with competitive price, - Compact design and less space requirement, - Sound isolated hood - High energy recovery, - Easy, fast montage, Equipment for reutilizing air and oil in system after cooled in separate sections. Thermostatic Valve Equipment which provides air to be flowed into whether cooler or system in order to maintain system to be operated at a fixed heat value. Min Pressure Valve Valve to keep air pressure in oil tank at a fixed value. Separator Air separated in oil tank is filtered for the second time. In here, oil decomposed from air is recovered into system by vacuuming. Air Vacuum Valve Oil Tank Oil comes out from screw is used for decomposition of oil and air mix. Oil Filter Unit which filters oil in order to sustain sound operation of screw unit manufactured by high technology. Valve which provides efficient and regular air into the screw unit. COMPRESSOR
SSOR FEATURES - Low noise level, - Full automatic control panel, - High performance screw unit - Energy efficiency Air Filter Electrical and Panel Board System for full automatic control with help of a PLC of operating conditions of compressor with, as per request, an inverter or contactor. Carries out filtering in order to provide clean air entrance in screw unit. Screw Group As solely manufactured in Turkey, Air Generation Unit sustains air generation by compressing air while a female or male helical rotor is rotating. Propeller Electrical engine Equipment which transforms standard EFF or optional EFF that is more efficient electrical energy according to intended power values into mechanical energy. Equipment which maintains air circulation in order to enable Compressor Cooling operation. www.komsan.com.tr
COMPRESSOR WORKING SYSTEM Air which is vacuumed from atmosphere with the vacuum effect generated by screw group comes to vacuum valve filter. Air is maintained to pass through vacuum valve () by decomposing the dust particles in the air. Clean air which enters from vacuum valve passes to screw group () with movement of pneumatic piston of vacuum valve according to idle and loaded operation status of compression. Oil is transmitted to screw group in order to minimize the friction effects of helical male and female rotors which performs compression operation and prevent inverse movement as to the system flow of compressed air. Air and oil of which pressure increased as a result of compression come to the oil tank () to decompose from each other. The air which is separated as a result of separation of oil and air operation took place in oil tank is transmitted to cooler (6). Air of which temperature is decreased in cooler passes here to the system. Oil separated from air comes to thermostatic valve (4). Oil is transmitted whether to cooler in order to cool it or to system by processing through (5) according to temperature of oil. Oil that was transmitted cooler and its temperature decreased was transmitted back to screw unit by processing through oil filter. COMPRESSOR
KOMSAN FOR MORE EFFICIENCY, LESS ENERGY CONSUMPTION In screw compressors with oil injection, OIL functions impermeability between rotors, lubrication and as cooler fluid (cools heat generated in screw). For balancing the working temperature of compressor, Cooling of heated oil is required. Before re-introducing of oil into screw, air is cooled by processing radiator with cooler function. Cooled air enters into screw Figure Figure through injection hole of screw after passed through oil filter. To ease the condensation of moisture in air generated by compressor, besides oil, final cooling is made and after processed through air cooler, it is transmitted to back up storage. DIFFERENCE OF KOMSAN COMPRESSOR because cooler fan in the FIGURE that we used is mounted to electrical engine, cooling operation maintained as long as compressor operates. Moreover, as it can be understood from our design, the air which enters into compressor cabin has to pass through cooler combs in order to exit outside. In here, it contributes to screw performance by providing air that screw needs more easily to be vacuumed at the time when vacuum valve opens by forming a positive pressure area. In our radiator, both air and oil cooling is carried out, the important point in here is the engagement of fan with thermostat in the systems in which extra fan is used, in other words it engages only when oil is heated, in this case the air temperature which exists from radiator will be unbalanced. However, because constant air flow is maintained in the system mounted to the engine, air output temperature is stable; in this case, we sustain more quality air for dryers connected to system and we make dryer not exhausted. www.komsan.com.tr
www.komsan.com.tr COMPRESSOR SPECIFICATIONS TABLE ENGINE POWER WORKING PRESSURE FREE AIR DELIVERY AIREND RPM MODEL VEK VEK VEK VEK 5 VEK 0 VEK 5 VEK 0 VEK 40 VEK 50 VEK 60 VEK VEK 0 VEK 5 VEK 50 VEK 80 VEK 0 VEK 5 0 5 0 40 50 60 0 5 50 80 0 4 5 8,5 0 7 45 55 90 60 00 5 40 5 40 85 5 40 85 5 40 85 5 40 85 5 40 85 5 40 85 5 40 85 5 40 85 5 40 85 5 40 85 5 40 85 5 40 85 5 40 85 5 40 85 5 40 85 5 40 85 580 500 8 680 50 00 0 0 80 550 0 600 00 0 0 0 0 840 0 650 540 4400 8 6400 5480 40 80 00 500 850 800 00 900 400 600 6900 500 0 0600 60 900 500 0400 6600 8000 500 9800 5500 700 400 0 8 4 9 4 6 7 64 55 4 9 78 60 9 95 79 7 5 94 87 57 6 8 94 68 86 47 87 8 90 47 496 406 78 600 54 45 77 590 49 80 70 58 989 80 699 54 964 79 4 0 5 4 6 45 9 9 7 56 8 6 4 0 9 59 5 64 9 84 9 85 486 40 8 648 49 40 84 684 66 4 98 76 6 0 84 4 4 996 680 4 88 0 68 44 40 79 890 569 895 977 78 608 48 460 0 968 554 0 65 8 9 607 47 996 55 5590 47 497 7 6 900 44 469 6 69 450 76 60 69 450 58 058 69 940 58 058 587 940 58 4 87 40 65 66 67 68 68 68 69 69 7 7 7 77 77 79 79 79 /4 /4 /4 /4 /4 /4 /4 /4 /4 / / / / / / / / 65 74 456 456 490 5 55 795 860 60 0 900 000 00 500 55x650x90 55x650x90 55x650x90 55x650x90 70x880x845 70x880x845 70x880x845 70x880x845 70x880x845 940x0x845 940x0x845 600x600x860 600x600x860 600x600x860 600x600x860 600x600x860 600x600x860 0, 0, 0, 0, 0,6 0,6 0,6 0,6 0,6,05,05 4,6 4,6 4,6 4,6 4,6 4,6 VEK 40 DIMENSIONS FOOT PRINT Hp Kw Bar PSI lt/dk CFM m /s RPM db-a Ø Kg mm m PLEASE CONTACT WITH US
PISTON COMPRESSOR - Abundant and quality spare parts - Manufactured with quality materials and minimum dead volume sustained valves provides high performance. - Abundant air blown by flaps on the drums and cylinders with large cooling surface sustain compressor to be able to work under low temperature in most challenging environments with high performance. - All rotating parts are balanced. - Mechanical friction losses are decreased to minimum level by using ball bearings. - Compressors are delivered after testing under supervision of quality control personnel - Manufacturing with special reservoir volume and construction according to your needs. Single Phase Compressors TYPE Max. Working Pressure Number of Cylinders Cylinder diameter Stroke Stroke Volume Compressor Rpm Engine power RESERVOIR volume Weight kg/cm mm lt/dk m/h rpm KW HP lt kg T- 5 T- KDT 6 0,,5 0 T- KDT-M 6 0,,5 0 T- KD 7 00, 00 64 T- HK 6 0,,5 54 T- 40 T- KD4 74 44,5 00 4 00 95 T- HK 74 44,5 00 4 T- 7 T- KD5 97 55,6 00 500 00 T- HK 97 55,6 00 5 T- 4 4 97 T- 4 KD7 4 7 74 00 500 50 T- 4 HK Double Phase Compressors 4 7 74 00 5 Ç- 6 5 45 Ç- KD4 6 5 7, 00 4 00 00 Ç- HK 6 5 7, 00 4 80 Ç- 6 78 Ç- KD5 6 68 7 00 500 05 Ç- HK 6 68 7 00 Ç-4 6 Ç-4 KD7 6 97 55,6 00 500 60 Ç-4 HK 6 97 55,6 00 0 High Pressure Compressors Y- 0 5 85 Y- H0 0 5 68 7 00 5 Y-4 0 5 Y-4 H0 0 5 97 55,6 00 45 Y-4 H60 60 5 68 7 00 60 COMPRESSOR
PORTABLE DIESEL COMPRESSOR It is diesel engine compressor which generates pressurized air for implementing various industrial works such as agricultural, construction, road construction which transmission of electrical energy is impossible or very difficult. In the compressor, a security system is equipped which automatically engages and immediately stops the operation in the cases where normal operation conditions change. It provides customer easy operation opportunity by having automatically adjustment feature in order to generate pressurized air at amounts needed by operator. Economic and secure engine is used in diesel compressor. COMPLEMENTARY EQUIPMENTS ACCESSORIES and SERVICE CONSULTANCY With the experience since 96, KOMSAN provides all accessories and materials need in the operation of compressor as well as consultancy services related with compressor manufacturing and service. AIR DRYER Air dryers are used in order to absorb moisture in the air. Air dryers are manufactured in accordance with international standards and introduced in operation upon completed with automatic condensers. AIR RECEIVER Air receiver functions as accumulator which introduces pressurized air into system as balancing arrhythmic air flow by tempering. www.komsan.com.tr
All working systems of KOMSAN is supported with the certificates granted from CE, TURKAK, ROYALCERT and RUSGOST Agencies in compliance with conditions required by international standards. COMPRESSOR
COUNTRIES WE ARE IN KOMSAN HEAD QUARTER K TELL / STANBUL Marmara Sanayi Sitesi H Blok No: 5 IKITELLI / ISTANBUL / TURKEY Phone:+90 494 44 00 (pbx) Fax:+90 494 44 99 www.komsan.com.tr E-mail: info@komsan.com.tr KOMSAN PLANT S L VR / STANBUL Alibeyköyü Karasinan Asfalt Mevkii Tem Otoyolu Gifleleri Yan ISTANBUL / TURKEY Phone:+90 494 44 00 Fax:+90 78 4 7 ADDRESSES KOMSAN BURSA REGIONAL DEPARTMENT OSMANGAZ / BURSA Yeni Yalova Yolu.km No: 54 / 4 OSMANGAZI / BURSA / TURKEY Phone:+90 4 67 5 Fax:+90 4 67 5 E-mail: info.bursa@komsan.com.tr KOMSAN USA HOUSTON / USA Komsan USA Inc. 5600 Bonhomme Rd. Suite K 76 Houston / TX Phone: + 778 5 9 Fax: + 7 78 5 9 www.komsanusa.com KOMSAN SPAIN S.L VALENCIA / SPAIN Poligono Industrialde Silla Camino Vereda esquina Camino Pollancar No: 8 Beniparrell46469 Valencia / España Phone: + 4 6000 9 65 Fax: + 4 96 44 6 49 www.komsan.es KOMSAN CHINA JIANGSU / CHINA 885 QinheRd, ZhangPuTown, KunshanCity, JIANGSU PROVINCE/CHINA Phone: +86 5 5795 0 66 Fax:+86 5 5795 0 99 E-mail: sales@tri-unityco.com www.komsan.com.tr