Vacuum Oil Purifier (VOP) (5 Pages. June 2017) The best designed Vacuum Oil Purifier made, combining simple operation with higher performance, creating more value for your investment. 1. 304 Stainless Steel Vacuum Chamber, Water Sump, Oil Heater & Piping is standard. 2. Designed and Tested to provide 200% faster water extraction rates operating -25 Hg Vacuum @ 130 Deg. F. 3. Removing 100% Free and Emulsified Water in Oil and 98% of dissolved gasses in oil. 4. Water Removed from > 2800 PM to under 50 PPM @ 200% faster at -25 Hg @ 130 Deg. F. 5. Particulate Removed from ISO 22/21/19 to ISO 16/14/11 using 5 micron Beta(c) > 1000 Elements. 6. Five (5) Variable Flow Models 5, 10, 20, 50 and 100. 7. High Capacity Inlet Rated @ 250 Micron & Large Micro-glass (B(c)>1000) Outlet to enable you to reach lower particle counts faster. 8. All Motors are protected by Variable Frequency Drives and Soft-Start for increased mechanical life phase rotation hardware is eliminated. 9. Auto Alarm Self Check to ensure the system is ready and safe to operate. 10. Lowest Decibel Rating @ 65 db under standard operating conditions. 11. Stainless Oil Heater is efficiently mounted directly to the vacuum tower. 12. All Vacuum Vessels and Discharge Vessel with Double O-rings. 13. Patent Pending Design Features Vacuum Tower with Stainless Diffuser Elements for greater surface area for higher mass transfer rates of dissolved water and gasses. Foam is virtually eliminated to allow you to operate at higher vacuum levels, thus greatly improving water removal rates while providing stable operation at higher vacuum levels. 14. Auto Water Drain, Moisture Indicator / Particle Counter Option and Protective Cage Options. 1
Stainless Discharge Housing, Vacuum Chamber and Water Sump with Double O-rings 3 Steel Tubing with Reflective Markers for System Protection (Bolt on Removable) # 2 Bag Inlet 20 & 50 Large Stainless Water Sump 640 Micro-glass Housing 10, 20 & 50 Models Stainless 36 kw Heater on 20 Model Shown Direct to Vac Tower Air / Fan Cooled Condenser Stainless Tower, Water Sump & Piping Vacuum Control Valve and Air Inlet Electrical Control Panel 70 CFM Vacuum Pump protect by soft start Protected Process Gauges Tower Process Oil Level and Float Level Control Access Stainless Double O-ring Discharge 2
HYDROCARBON FILTRATION, LLC. 5 to 10 Vacuum Oil Purifier (VOP) 3
VOP Model Part Numbers VOP-5-420-12H-N4-2 (NEMA 4) VOP-5-420-12H-N7-2 (NEMA 7 - Explosion Proof) VOP-10-640-25H-N4-2 (NEMA 4) VOP-10-640-25H-N7-2 (NEMA 7 - Explosion Proof) VOP-20-640-36H-N4-2 (NEMA 4) VOP-20-640-36H-N7-2 (NEMA 7 Explosion Proof) VOP-50-640-64H-N4-2 (NEMA 4) VOP-50-640-64H-N7-2 (NEMA 7 Explosion Proof) Flow Rates 1 to 5 3 to 10 6 to 20 15 to 50 Heater Size Volts / Full Load Amps 12 kw 480V/3PH 22 FLA 25 kw 480V/3PH 40 FLA 36 kw 480V/3PH 62 FLA 64 kw 480V/3PH 100 FLA Dimensions & Weight 38 Depth 55 Width 68 Height 1200 lbs. 44 Depth 60 Width 70 Height 1580 lbs. 48 Depth 72 Width 74 Height 2600 lbs. 48 Depth 96 Width 78 Height 3460 lbs. VOP-100-3X640-110H-N4-2 (NEMA 4) VOP-100-3X640-110H-N7-2 (NEMA 7 Explosion Proof) 30 to 100 120 kw 480V/3PH 180 FLA 60 Depth 96 Width 90 Height 5200 lbs. Multi-Pass Performance: Water Removed from > 2800 PM to under 50 PPM. 200% faster at -25 Hg @ 130 Deg. F. Before: NAS 10 After: NAS 5 ISO 21/19/16 ISO 16/14/11 Systems are designed to work with ISO 85W/140 Gear Oil at 50 F. 4
VOP GENERAL RESERVOIR SIZING Reservoir Size Reservoir Cycles Per 24 Hour Period 5 VOP Up to 800 Gallons 9 Cycles Per 24 10 VOP Up to 2,000 Gallons 7.2 Cycles Per 34 20 VOP Up to 5,000 Gallons 5.8 Cycles Per 24 50 VOP Up to 15,000 Gallons 5 Cycles Per 24 100 VOP Up to 30,000 gallons 5 Cycles Per 24 Maximum Water Extraction Rate Per Hour 4 Gallons 8 Gallons 16 Gallons 40 Gallons 80 Gallons Optional Features and Accessories: Options and Accessories Castors Protective Cage & Lifting Structure SOOW Power Cable Automatic Water Drain Sizes & Notes: 4, 5, 6 & 8 Sizes. Not standard but available on all models. 50 is typical for most applications unless hardwired. Extra Length is Available. Standard Systems are Manual Water Drain but Automatic Water Drain is Available. In-line Particle Counter Optional in Both NEMA 4 and NEMA 7. In-line Moisture Indicator Combination In-line Moisture Indicator & Particle Counter Hoses Hoses End Connectors Connection to Flare or Vapor Recovery Systems Optional in Both NEMA 4 and NEMA 7. Optional in Both NEMA 4 and NEMA 7. 15 (On smaller systems) and 20 Options in Petroleum Transfer are most common. Chemical Transfer Hoses are available for Fire Retardant Synthetic Fluids typically used in EHC Systems. Standard are Aluminum Male / Female Camlock Connections. Options Include Stainless Steel Camlocks and JIC Male / Female Hose Connections Our Vacuum Pump Discharge can be equipped with a check valve to enable connection to a 5 PSI Flare System. Used when gasses like H2S and Hydrogen are present in the oil. Consult factory for added accessories and other custom options. 5