FIRST IN RELIABILITY FIRST IN CHOICE PISTON COMPRESSOR TUBE ICE MACHINE VALVES SPARE PARTS AMMONIA PUMP TURNKEY PROJECTS A HISTORY OF EXCELLENCE Established in 21, Metalex has grown to become a leading product manufacturing and product engineering company. METALEX manufactured REFRIGERATION RECIPROCATING COMPRESSORS, and has successfully expanded the Product Range to manufacture AIRCOOLED COMPRESSORS from 2 cylinder to 12 cylinders. DIRECT DRIVE and complete PACKAGE UNIT are fast gaining acceptance owing to the most cost effective range. METALEX has earned a reputation as an Innovator with the launch of 1 CYLINDER COMPRESSOR in year 2 a completely Inhouse developed COMPRESSOR which has been gaining wide acceptance in the DAIRIES and CHILLING PLANTS across India. Constant Evolution and the desire to give optimum service to our customer has made METALEX develop and launch the TUBE ICE MACHINE in the Year 211. Total Turnkey Solution range of Equipments consist of Low Pressure Receivers, High Pressure Receivers, Accumulators, Oil Separator and complete range of VALVES ensures a ONESTOP for effective and optimum results. Each design pas maximum attention to plant safety. Our experienced sales and technical staff offers knowledgeable and responsive customer service and that has been the instrumental to the phenomenal growth. We are proud to state that we do know each of our Customer and are constantly taking initiative to reinstate their loyalty in METALEX. METALEX's 12 sq. mt. of manufacturing space at CHAKAN PUNE in MAHARASHTRAINDIA features a wellequipped Manufacturing Unit and Quality Assurance Laboratory. Our manufacturing process utilizes stringent Quality Control Procedures and PROCESS CHARTS for each stage of manufacturing. Our highly efficient Sales Team manage the Distribution Process through SAP B1 to deliver reliable products on time to the network of Business Partners and Customers. To meet your individual application requirements, METALEX provides Product and Project Solution for:
PISTON COMPRESSORS T h e M X S e r i e s c o m p r e s s o r s a r e manufactured with advance knowledge in CNC Technology combined with detailed dimensional accuracies at par with internationally accepted Quality Standards ISO 91:28 & CE. MX Series is a range of high quality, heavy duty, open type reciprocating refrigeration compressors. These are designed to operate with Ammonia, R22, R134a, R44A, and other common new refrigerants. The MX Series Compressors are the first choice for continuous operation in Cold Storages, Ice & Chilling Applications, Process Plants, Liquefaction, Pharmachem plants. 3 Six Single Stage models with swept volumes from 13 m /h for the 3 cylinder to 119 m /h for the nine cylinder model. Six Two Stage models with different LP/HP volume ratio's and LP swept 3 3 volumes from 26 m /h up to 929 m /h. IS 6 Aircooled Compressor Metalex Air Cooled Compressors IS Series ENGINEERING DATA FOR ISSERIES PERFORMANCE CHART FOR IS SERIES IS2 V IS3 IS4 IS6 W 2 x V 2 x W Model Ammonia (NH3) Freon (R22) Ice Making Tones / 24 Hrs. with Ammonia 2 TR Consumption TR Consumption TPD KW mm 6.29 (16) IS2 97. 1. 81.3. 17.7 39. mm 4.3 (11) IS3 IS4 14. 194. 7. 11. 121.9 162.6 82. 18. 26.4 3. 8. 7. V Belt Drive IS6 291. 11.22 243.9 161. 2.8 11.2 Swept volume of Suction gas at 1 RPM cu.ft/min (Cu.m/hr) 3 m /hr 26.9 398. 31.1 796. IS Series Air Cooled Compressors Clockwise bar 29 (21) MX Series Piston Compressors COMPRESSOR GENUINE PARTS
TECHNICAL DATA DIMENSIONAL DATA Swept volume of Suction gas at 1 RPM cu.ft/min (Cu.m/hr) Notes: 1. = Refrigeration Effect (Cooling ) in /hr 2. = required at compressor shaft in 3. is at 1 rpm 4. consumption and capacities are proportional to speed. is at C useful superheat for R22 6. is at C nonuseful superheat gained in suction line for Nh3 7. Interpolation of ratings is permissible 8. For any condition outside the range given above please call SINGLE STAGE COMPRESSORS 1 TO 9 CYLINDERS C APACITY RATING CHART FOR SINGLE STAGE COMPRESSORS Compressor Model MX1 MX2 MX3 MX4 MX6 MX9 Refrigerant Evaporating Temp. in C 1 2 1 1 1 1 1 1 1 1 1 1 126.3 13.4 66.9 39.9 283.6 23.81 186.4 147.67 114.3 424.3 346.28 279.3 221.1 171.74 66. 461.74 372.79 29.3 229.7 849.7 692.67 9.19 443.2 343.6 1273.6 139.7 838.84 664.6 1.3 Condensing Temperature 3 C 4 C 2. 2.2 18.6 1. 46.3 4.1 43.1 4.4 36.8 68. 66.6 63.7 9.6 4.2 9.6 88.2 84.3 78.8 71. 134.8 131.1 12.3 117.1 16.2 21.2 19.7 186.9 174.6 18.3 116.9 76.2 9.9 271.86 22.81 177.33 139.42 1.1 47.79 331.28 26.93 29.19 18. 43.72 441.74 34.6 278.84 21.7 81.7 662.67 31.98 418.37 316.6 1223.6 993.9 798.2 627.6 474.3 2. 2.2 18.6 1. 1.8 49.8 47 43.3 38.6 76.7 73.8 69.6 63.9 4.7 11.6 97.7 92.1 84.6 7 11.3 14.4 137 12.8 111. 226 217.1 24. 187.6 16.8 2.8 28.6 171 139.77 111.98 37.93 312.91 27.6 29.6 168.2 1.28 417.21 343.49 279.3 224.7 71.98 62.81 1.23 419.3 336.16 1127.91 938.72 772.91 629.7 4.19 R22 Condensing Temperature 3 C 4 C 1 48.7 46.3 43.6 4.6 7. 72.1 68.4 64.4 9.9 1 9. 9.6 8.2 79.2 148.9 142.1 134.8 126.7 117.7 222.3 212.1 21.1 189.1 17. MX 1 For Condensing Temp. Above 2 C. Please Call Us. 237.6 197.9 161.3 13.81 14.19 36.28 29.8 242.44 196.28 16.4 47.12 394.19 323.26 261.74 28.49 712.67 91.28 48 392.67 312.79 169.7 886.98 727.44 89.7 469.19.3 2.7 49.8 46.6 43 82 78 73.7 69 63. 18.6 13.4 97.7 91.3 84 161.8 14 14.4 13.8 124.9 241.7 229.9 217 22.7 186.3 Optional System Accesories
SPECIFICATION DATA MX21 MX31 MX42 MX1 1XW 2XV 2XW 2XW MX72 3XW mm 2/1 3/1 4/2 /1 7/2 mm 16 16 16 16 16 11 11 11 11 11 Belt Drive from 4 to 1rpm in steps of Swept volume of Suction gas at 1 RPM cu.ft/min (Cu.m/hr) 3 m /hr 26.4 398.1 3.8 663. 928.9 Anti Clockwise looking from flywheel end bar 21 21 21 21 21 CAPACITY RATING CHART FOR D OUBLE STAGE COMPRESSORS Compressor Model MX21 MX31 MX42 MX1 MX72 Refrigerant Evaporating Temp. in C 2 2 3 3 4 4 6 2 3 3 4 4 6 2 2 3 3 4 4 6 3 4 4 6 3 3 4 4 6 122.3 97. 76.8 9.7 4.7 34.3 134. 16.2 82.7 63. 47.9 3 244.6 19.1 13.6 119.3 91.3 68.6 12.3 92.7 7.2 2.1 37.9 27.3 238.7 186.2 143 18.1 8.1 7.2 Nh3 Condensing Temperature 3 C 4 C 41.4 37.4 33.8 3.2 26.6 23.4 1. 4.9 4.7 3.8 31.1 26. 8.2 72.8 6. 8.3 1.1 43.7 6.6 2. 4.2 38. 32.3 26.6 11.7 89. 78.3 67.7 7. 47.7 121.4 96.8 76.1 9.1 4.4 133.8 1.2 81.9 62.7 46.4 242.8 193. 12.3 118.2 9.2 118.9 91. 69.1 1.2 37.3 236.4 184.2 141.3 16. 78.6 44.4 4.3 36.3 32.2 27.8 49.1 43.4 38.1 33.4 86.8 78.6 7. 62.4 4.2 64.4 47.6 4.4 33.6 18. 9.4 83.2 71. 9.9 97.3 81.1 67 4.6 44 34.9 27.3 2.9 19 9.2 73.7 9. 47.4 37.1 28. 194. 162.3 133.9 19.3 88 69.8 4. 41.8 13.4 83.7 66.8 2.4 4.4 2. 164.1 132.6 1.6 82.8 63.6 R22 Condensing Temperature 3 C 4 C 4.4 41.4 37.6 34.1 3.7 27.4 24.1 2.8 6.8.9 4. 4.6 36 31.7 27.6 88.6 8.6 73.1 66.1 9.3 2.7 46.2 39. 67.9 9 1.2 44.3 38.1 113.2 1.2 88. 77.9 68.1 8.8 96 8 66 3.8 43.3 34.3 26.7 2.4 17.2 88.7 72. 8. 46. 36.3 27.8 191.9 16 132 17.6 86.6 68.6 3. 4.9 11.3 82 6.3 1.2 39.4 197.1 161.2 13.1 13. 81 62.1 48.3 44.1 4.1 36.3 32.6 29 2.4 21.7 6 3.8 48.2 43 38.1 33.4 28.9 94. 86 78.1 7. 63.2.9 48.7 41.3 7.9 61.7 3.6 46.3 39.8 119.4 1.8 93.6 82.3 71.8 61.7 TWO STAGE COMPRESSORS 1 TO 9 CYLINDERS Ratings are Ideal Running condition and although maximum accuracy is in the data given, the actual ratings may differ. *
TUBE ICE MACHINE Metalex Tube Ice Machines are designed specifically to Freeze Ice automatically in vertical tubes, hot pressure gas thaws tubes and the ice is cut by specially designed cutter. All surfaces in contact with water or ice are of stainless steel or other rust resistant materials. Heavy duty framing, automatic operation optional PLC and the best guarantee in the business makes Metalex TIX machines the FIRST CHOICE for perfect ice applications. Manufactured in accordance with the A.S.M.E. Code. Environmentally Friendly Refrigerant R44A. Metalex Tube Ice are suitable for application like Fish Seafood Processing, Chemicals and Dye Processing and Produce Cooling Application. Motors (HP) 7 Tons 13 Tons 1 Tons 2 Tons 2 Tons 3 Tons 6 Tons Tube Ice Model Compressors Model TIX7 TIX13 TIX1 TIX2 TIX2 TIX3 MX 1 MX 2 MX 2 MX 3 MX 4 MX 6 TIX6 MX 9 Compressor Motor (HP) 2 6 7 8 1 2 Standard Sizes of Tube ice Cooling Tower Water Storage Recommended (TR) (Ltrs) 3 14, 6 26, 8 3, 1 4, 1, 1 6, *Note: The Machine Performance data is just a guideline for specific details & higher capacity please contact us. 2 1,2, 16mm 2mm 36mm for Specific Tube Ice requirement Please Call. VALVES Cast steel construction, accepts flow in both directions. Can be used for most refrigerants including ammonia & noncorrosive gases. Available in L and Y type with direct welded option, and are tested at 3 bar pressure & operating temp. range of 4 C to +12 C. Sizes available are from 3/4 inch to 6 inches. All Valves undergo a Strict Quality audit process to meet the IS:11132198 Standards. Full Port Opening Compact Design Replaceable Teflon Valve Seat Stainless Steel Spindles SALIENT FEATURES Low Torque & Pressure Drops Optional Backseat Arrangement Corrosion Resistant Hand Wheels Optional Electronics Controls These nonreturn valves can be used with ammonia & other nonflaeable refrigerants for ensuring correct direction of flow, suitable for refrigerants lines, where pulsation occurs, creates dampening effect.
PROJECT EQUIPMENT L.P. RECEIVER MX L. P. Receiver Advantages Even refrigerant distribution Pressure drops prevention in system Compressors Protection from Liquid Hammer Evaporator hot gas defrosting without disturbing the system Protection from fluctuating ambient & condensing conditions Ease of operation & Low maintenance. The Metalex liquid ammonia circulation systems are developed keeping in view the rugged Indian atmosphere and operating conditions. Please contact our sales office for your requirement in customized size and specification. AMMONIA PUMP Quality and Reliability is Integral at Metalex. GP Series HRP Series High Side Float Regulators GP type five models GP41/42, 1/1A/2 GP Pumps for a capacity range from 1 to 16 m3/h and delivery heads of up to 7 m. HRP six models HRP3232, 4,, 8, 8/2 (R44a), 1.8 Three design pressures Pn4, PN6, PN9 bar HR1 HR4 (for HFC s) HS3HS (for Co2) WP2HRWP3HR for Ammonia Heat Pumps HR1BW condensate draining represents Germany Products for ammonia refrigeration in India, Bangladesh, Srilanka And Nepal. witt@metalexgroup.com Metalex Cryogenics Ltd. EQUIPMENT MANUFACTURING & PROJECT ENGINEERING COMPANY. www.metalexgroup.com A47, Bhakti Plaza, Bremen Square, Aundh, Pune 4117. MH. India. email: sales@metalexgroup.com Call: +91232342299