Atanas Anev 27 September 2017 INCREMENTAL MODERNIZATION WITH EHPM SOLUTIONS
Today s Business Challenges for Process Industries Automation Challenges: Hardware/Software obsolescence Increased maintenance costs Operator & Optimizations limitations Skilled resource availability $65B installed base of Process Automation Systems reaching end of useful life (ARC) 78% of operating control systems over 10 years old (ARC) 2017 by Honeywell International Inc. All rights reserved. $10B cost to US Industry due to inability to manage abnormal situations (A)
Honeywell Evolution Vision Delivering continuous evolution for 40+ years Keep reliable system running longer with different modernization options Protect intellectual property and capital investments Provide services support for upgrade to the new technology Committed to Protecting Your Automation Investments
TPN / EPKS Control System Evolution 3 US PCUS GUS ESV Orion ES HM AM/ EPLCG LCN FTE NIM (H)PM Coax Technology Ethernet Technology FSC History 1880 patented (UK)* 1936 first commercial use (Germany)* 1941 first commercial use (US)* 1974 Honeywell use in TDC2000 1983 Honeywell use in TDC3000/TPN History* 1975 patented (XEROX) 1976 first commercial use 1982 Ethernet II 1989 ISO 8802-3 standard 2006 Fault Tolerant Ethernet (FTE) Honeywell C300 Triconex UCN * Source Wikipedia 2017 by Honeywell International Inc. All rights reserved. Coax Infrastructure Support Extended till YE 2025
Preparation for Coax Migration to FTE FTE infrastructure engineering and setup FTE cables installation Level 2 switches installation, configuration and setup CF9 firewalls Installation
TPN/EPKS Control Networks as of Today US PCUS GUS Orion EST ACE ESV-T 5 HM/AM LCN FTE (H)PM NIM ENIM EUCN EHPM FSC C300 Triconex 2017 by Honeywell International Inc. All rights reserved. UCN Expansions and One-Time UCN Upgrade Solution EHPM Solutions First Release in 2013
Simplified Migration Approach 6 Addressing Customer Needs Migration solutions Investment Linearity Early readiness for migration Minimized engineering effort Eliminate process downtime Expansion & Migration flexibility Honeywell Solutions New FTE connected devices Step-wise UCN controllers upgrade On-process infrastructure setup No changes - control, applications, HMI On-process HPM-EHPM upgrade Peer-to-peer across FTE and between coax and FTE devices 2017 by Honeywell International Inc. All rights reserved. Best Control Network Modernization Made by Honeywell
On-Process Creation of Hybrid UCN US PCUS GUS ESV Orion ES 7 HM AM/ EPLCG LCN FTE (H)PM NIM ENB EUCN FSC C300 Triconex UCN 2017 by Honeywell International Inc. All rights reserved. ENB - Incremental step-wise modernization
The Incremental Step-wise Migration Process 8 Planning for upgrades The Considerations Migration Benefits Peer to peer traffic analysis on the coax UCNs Traffic data collection Define devices for simultaneous upgrade Define mounting locations for the ENB ENB is a temporarily migration enabler Requires changeover to ENIM with the last device upgrade ENB has limited coax to FTE data exchange capacity Incremental migration of UCN devices Linearity of investment compared to one time upgrade Retains peer data exchange between coax and FTE based devices Enable alignment with process units turnaround schedules 2017 by Honeywell International Inc. All rights reserved. Migration planning key to success
On-Process HPM-EHPM Upgrade US PCUS GUS ESV Orion ES 9 HM AM/ EPLCG LCN FTE (H)PM ENB EUCN EHPM FSC Triconex C300 UCN
The True On-Process Migration 10 NIM ENB ENIM Control Room C300 Series C I/O Coax HPM EHPM FTE PM I/O Plant
FSC to on EUCN Upgrade US PCUS GUS ESV Orion ES 11 HM AM/ EPLCG LCN FTE ENB EUCN EHPM FSC TÜV Approved Verification Triconex C300 UCN
Software Migration to Safety Manager TÜV approved application migration tool Maintain your application & save test time and training of maintenance & engineering personnel. TÜV Approved Verification
Triconex-M to Triconex-TCMI Upgrade 13 US PCUS GUS ESV Orion ES HM AM/ EPLCG LCN FTE ENB EUCN EHPM Triconex TCMI C300 UCN Triconex-M to Triconex-TCMI upgrade Planned 1Q2018 Off-Process Upgrade with TPN R687
TCMI Hardware UEA- FRONT REDUNDANT TCMI HARDWARE UEA - REAR Shipped as redundant pair Makes use of common Universal Embedded Appliance (UEA) UEA requires TCMI personality setup prior to installation Enables TPN tags data mapping identical to Triconex M
Migration - Completion US PCUS GUS ESV Orion ES 15 HM AM/ EPLCG LCN FTE ENIM EUCN EHPM Triconex TCMI
Benefits from Simplified Migration Production Downtime Automation Planning Engineering Savings TRUE On-Process initial setup TRUE On-Process HPM to EHPM upgrade On-Process change to the final setup Reduce up to 30% of production downtime for migration activities Investment linearity Step-wise incremental upgrades On-process changes Changes during shutdown Up to 80% automation planning accuracy improvement No changes in control, applications, HMI Reduced on-site migration effort Minimal training requirements Minimal test/validation effort Total upgrade investment reduction larger than 25% 2017 by Honeywell International Inc. All rights reserved. Reduced Risk and Investments Savings
TPN Merges into Experion 17 Fault-Tolerant Ethernet Vision Experion Station EHPM C300 Safety Manager 2017 by Honeywell International Inc. All rights reserved. TPN Components Gradually Melt into Experion
Information for Users Honeywellprocess.com
Things to Remember 19 Intellectual Property Protection Reducing Project Costs and Risks Step-wise Migration Solutions for all coax UCN connected devices On-process Infrastructure Set-up Off-process Migration to TCMI or True On-process HPM-EHPM Migration End of coax support 2025 2017 by Honeywell International Inc. All rights reserved. Honeywell s commitment to continuous evolution