TOTAL SOLUTIONS Liquid Level Control Product Guide MATELEC innovative by design
Liquid Level Control Contents Dual Pump Controllers Section 1 The Range Common Features Operating Data Control Logic Setup General Component Layouts Wiring Diagrams Single Pump Controllers Section 2 The Range Common Features Operating Data Control Logic Setup General Component Layouts Wiring Diagrams Pump Control Auxiliary Equipment Section 3 BMS Module Remote Status Indicator SMS Alarm Sender Configuration & Data Logging Device DOL Starters Section 4 Common Features The Range Component Layout & Wiring Diagrams Enclosure Specifications Section 5 Metal Enclosures Liquid Level Alarms Section 6 Standard & Deluxe Level Alarms Flush Mounting & Battery Backup Level Alarms Alarm Indicators
Liquid Level Control Contents Undersink/Sullage Chamber Controllers & Alarms Section 7 Common Features & The Range Schematics Rain/Mains Water Controllers Section 8 Common Features & The Range Controller Descriptions & General Schematic Single Phase Component Layout Single Phase Wiring Diagram Three Phase Component Layout Three Phase Wiring Diagram General Pump Control & Level Indication Section 9 Grey Water Pump Controllers Rain/Storm water Tank Fill Controllers Pump Shut Off Controller Liquid Level Controller Tank Level Indicator Remote Signal Communicator Dual Water - Master Valve Controller Leak Detection & Mains Water isolator Intrinsically Safe Pump Start Switch Water Level Sensors Section 10 Float Switches Common Features & Specifications Float Switches Range Float Switches Wiring Instructions Magnetic Float Switches Multi Level Float Switch Conductivity Probes Hydrostatic Pressure Transducers Waterproof Connectors Section 11 IP68 Cable Connectors IP68 Quick Plug Connectors
Pump Section 1
ON LEVEL ALARM STEADY: HIGH LEVEL FLASH: LOW LEVEL MUTE/ RESET PRESS AND HOLD FOR 3 SECONDS TO RESET MAN PUMP ON STEADY: OVERLOAD FLASH: PRIME LOSS MAN PUMP ON STEADY: OVERLOAD FLASH: PRIME LOSS ON -DANGER- -DANGER- HIGH VOLTAGE DO NOT OPEN COVER AUTHORISED PERSONS ONLY FPC-SERIES ON LEVEL ALARM STEADY: HIGH LEVEL FLASH: LOW LEVEL MUTE/ RESET PRESS AND HOLD FOR 3 SECONDS TO RESET MAN PUMP ON STEADY: OVERLOAD FLASH: PRIME LOSS MAN PUMP ON STEADY: OVERLOAD FLASH: PRIME LOSS ON HIGH VOLTAGE DO NOT OPEN COVER AUTHORISED PERSONS ONLY FPC-SERIES Dual Pump Controllers Selecting Your Controller 1. Do I need to control 1 phase or 3 phase pumps? 2. What is the full load current rating of the pumps in amps? 3. Do I want to direct switch the single phase pumps (6Amps max) or do I want to switch them through contactors and overloads? 4. What type of enclosure do I require; with inner door, or with the controls on the external door? 5. Do I require BMS outputs for remote monitoring? 6. Do I require a Remote Status Indicator for remote pump station status indication? Once the above questions have been answered, selecting a product from our standard range, including optional auxiliary equipment, will be easy. DUAL PUMP CONTROLLER DUAL PUMP CONTROLLER Section 1
Dual Pump Controllers The Range Product Code Voltage Rating Contactor Rating Overload Rating Enclosure Type * FPC-30000 N/A N/A 201 FPC-30010-AA 1.6-2.5Amp 102 FPC-30010-A 2.5-4Amp 102 FPC-30010-B 4-6Amp 102 FPC-30010-C 7-10Amp 102 FPC-30010-D 9-13Amp 102 FPC-30010-E 12-102 FPC-30020-AA 1.6-2.5Amp 104 FPC-30020-A 2.5-4Amp 104 FPC-30020-B 4-6Amp 104 FPC-30020-C 7-10Amp 104 FPC-30020-D 9-13Amp 104 FPC-30020-E 12-104 FPC-30030-AA 415Vac 1.6-2.5Amp 102 FPC-30030-A 415Vac 2.5-4Amp 102 FPC-30030-B 415Vac 4-6Amp 102 FPC-30030-C 415Vac 7-10Amp 102 FPC-30030-D 415Vac 9-13Amp 102 FPC-30030-E 415Vac 12-102 FPC-30040-AA 415Vac 1.6-2.5Amp 104 FPC-30040-A 415Vac 2.5-4Amp 104 FPC-30040-B 415Vac 4-6Amp 104 FPC-30040-C 415Vac 7-10Amp 104 FPC-30040-D 415Vac 9-13Amp 104 FPC-30040-E 415Vac 12-104 * Please Note: Refer to Section 5 of this document for Enclosure Specifications Section 1
Dual Pump Controllers The Range Product Code Voltage Rating Contactor Rating Overload Rating Enclosure Type * BMS Models FPC-30220 FPC-30240 415Vac TBA TBA 104 104 RMWC Models FPC-32020 FPC-32040 415Vac TBA TBA 104 104 RMWC+BMS Models FPC-32220 FPC-32240 415Vac TBA TBA 104 104 * Please Note: Refer to Section 5 of this document for Enclosure Specifications Section 1
Dual Pump Controllers Common Features One Controller...All Applications Building on the success of the FPC-300 Series Dual Pump Controller, the new FPC-300-Advanced version, further enhances the One controller does it all concept, while at the same time, makes simplicity of operation even more user friendly. Although many unique features of the controller are common to all pumping applications, many system specific optional features, can be enabled or disabled at the flick of a switch. Applications Submersible Sewage Submersible Storm Water Constant Pressure Systems Hot Water Circulation Systems Transfer Pumping Systems ON LEVEL ALARM STEADY: HIGH LEVEL FLASH: LOW LEVEL MUTE/ RESET MAN MAN Common Features Hardware Advanced Micro Processor Control Module Distinctive, Highly durable and aesthetically attractive Electronic Keypad Circuit Breaker protected Low Voltage Control and input Circuitry Lockable Main Isolator Individual Pump Isolation Auto/Off/Manual Operation of Both Pumps Thermal Overload Protection of Pump Motors* Visual and Audible Alarms c/w Mute Switch LED Indicator Lights for System Status indication IP 65 Weather Proof, Powder Coated Metal Enclosures c/w removable gland plate User friendly, clearly labelled, Din Rail mounted, Input and Output Terminal Connection Individually Serial Numbered and logged for traceability and product support Owner/Operator, Installation and Operation Manual supplied with each controller Function Auto Alternation of Pump Duty Provision for 4 digital + 1 Analogue input (typically Low Level, Stop/Start, Standby In and High Level) Delayed Start and Minimum Run Time Feature Maximum Run Time and Auto Alternation Feature Maximum Idle Time Feature, for pump out of residual in Pump Well situations Anti Seize/Freeze feature, for Low Use and Seasonal Pumping applications Smart Auto Silencing and Chirp Mode audible Alarm Delayed Standby Pump Start, avoids two motors starting simultaneously Optional Time Out on Manual Pump Mode automatic reset to Auto Lamp, Strobe and Buzzer Test button No Flow/Pressure - Inbuilt Timer feature Level Alarm Delay feature avoiding nuisance tripping Interconnectable with Remote Status Indicator panel, via simple data connection (see Section 3) Interconnectable with Building Monitoring System Module, via simple data connection (see Section 3) Section 1 PRESS AND HOLD FOR 3 SECONDS TO RESET PUMP ON STEADY: OVERLOAD FLASH: PRIME LOSS PUMP ON STEADY: OVERLOAD FLASH: PRIME LOSS DUAL PUMP CONTROLLER
Dual Pump Controllers Operating Data Operation This controller can perform control functions for most Dual Pump pumping applications. It is more than likely that the control parameters have already been set up for your particular application however; hereunder you will find details of the set up and configuration options. There are six DIP switches located on the lower side of the control module, which allows for selecting mode and feature options, as per the following table: DIP Switch Position Function Off/Off Mode A: Standard typical float switch configuration (Start, Stop and High level). 1/2 Off/On Mode B: Standard configuration plus Low level (Start, Stop, High level and Low level). On/Off Mode C: Standard configuration plus Prime Loss enabled, on Low level (Input 1) On/On Mode D: Pressure Pumping configuration (Lead, Lag and Low pressure) 3 4 5 6 Off On Off On Off On Off On Operating pump alternates each time a pump start is triggered or after 30 minutes continuous running Operating pump alternates after 6 hours continuous running Anti-seize timer disabled Anti-seize timer 10 seconds every 7 days enabled When placed in Manual mode, pump remains in Manual mode When placed in Manual mode, after 5 minutes the pump will revert to Auto High Level Alarm automatically resets upon open circuit of High Level input. High Level Alarm has 15 minute delay High Level Alarm can only be reset manually. High Level Alarm has 5 minute delay Table 1: Mode switch settings and descriptions INPUT1 4-20mA + - INPUT2 INPUT3 INPUT4 Mode A: Standard Configuration Start/Stop/High level operation. When the pump start input is closed contact (triggered), the duty pump will be turned on. The pump will remain on until both the pump start and pump stop inputs have turned off (open circuited). Upon high level both pumps will run until the pump stop input turns off. In addition to this, there is a maximum idle timer, which will trigger a pump start condition, if either pump has not run for 4 hours, and the stop flow contacts are closed, the pump will continue to run until the stop float contacts open. Input functions are as per table (right) Input Input 1 Input 2 Input 3 Input 4 Function Not used Pump Stop Pump Start High Level Mode B: Standard Configuration plus Low Level Alarm As per Mode A, except it has an active Low Level input. The Low Level input must be closed for pump start and pump stop inputs to function. The High Level input however, will still override the Low Level and run both pumps. Input functions are as per table (right) Section 1 Input Input 1 Input 2 Input 3 Input 4 Function Low Level Pump Stop Pump Start High Level
Dual Pump Controllers Operating Data The basic logic on which a High Level Alarm is determined, is set out in the Table A Table A Input 1 Input 2 Input 3 Input 4 Low Level Pump Stop Pump Start High Level Pump State Alarm Closed Open/Closed Open Open Off - Closed Open/Closed Closed Open On - Closed Open/Closed Closed Closed Both on Closed Open/Closed Open Closed Both on High level (after timeout) High level (after timeout) Open Open/Closed Open Open Off - Open Open/Closed Closed Open Off Low level Open Open/Closed Open Closed Off Low level Open Open/Closed Closed Closed Both on High level (after timeout) If there is a low level alarm then both pumps will be locked out until the alarm is manually reset. This lockout will only be overridden upon a high level condition where both the Pump Start and High Level inputs are closed. Note that after high level is triggered, the pumps will both run until the pump Start and Stop inputs are opened. Mode C: Standard Configuration plus Prime Loss As per Mode A, except Input 1 is connected to a prime loss pressure/flow switch. If at any stage, after pump start or whilst a pump is running, the prime loss input opens, for a continuous 2 minute period, a fault is immediately triggered for that pump and duty alternates. Input functions are as per table (right) Mode D: Pressure Pumping Configuration Duty Pump: Standby Pump: Input functions are as follows: Lead Pump Lag Pump Input Input 1 Input 2 Input 3 Input 4 Function Prime Loss Pump Stop Pump Start High Level Input Input 1 Input 2 Input 3 Input 4 Function Not used Lead pump pressure switch (set at say 400kPa) Lag pump pressure switch (set at say 350kPa) Low pressure switch (set at say 200kPa) Typical operation for Mode D Pressure drops to 400kPA: Lead (for this cycle) Pump cuts in. Pressure increases and Pump cuts out Cycle continues with duty (Lead and Lag) alternating between the two pumps. If pressure drops to 350kPA, Lag pump will cut in and remain running until Lead pressure switch opens circuit. Then duty alternates. No faults are logged against the Lead pump if the Lag pump starts. The controller has in built timers for Delayed Start and Stop to obviate pump chatter. Upon Input 1 contact closure, the pump will not start (delay start) for 3 seconds and will not stop (minimum run time) for 30 seconds (or 33 seconds from close of Input contacts). This run on occurs even if Lead Pressure switch opens circuit during this initial period. If however run time exceeds 33 seconds, the pump will stop immediately upon open circuit occurring. If the Lead Pressure Switch Input closes circuit as well as the Low Pressure Switch Input, both pumps will be turned on and the Low Pressure Timer will begin counting. If this condition exists for a period of 60 seconds, then both pumps are shut down and the system signals a level alarm. This would be typical of a Loss of Prime or Burst Main situation Pressure switches are normally closed and open on High pressure Section 1
Dual Pump Controllers Operating Data Maximum Run and Alternation Mode With DIP switch 3 set to Off, the unit will alternate as usual, each time a pump start condition occurs. Additionally, the controller will automatically alternate pump duty if a pump has been running continuously for 30 minutes (maximum run timer). Setting this DIP switch to On will cause the controller to operate in Circulation Mode where duty will only alternate once the pump has run for 6 hours of accumulated time. MODE SELECT KEYPAD CONNECTION PIN 1 Australia DUAL PUMP CONTROLLER COM-30089 INPUT1 4-20mA INPUT2 PUMP 1 INPUT3 INPUT4 PUMP 2 BMS/ REMOTE 500mA STROBE 240V 10A MAX IMPORTANT: READ INSTALLATION AND OPERATION MANUAL BEFORE USE SIREN 12Vac Anti-Seize Timer FPC-300 Series Module With DIP Switch 4 set to On, the Anti-Seize timer will automatically run the pumps for 10 seconds, every 7 days. This pump operation will completely override all inputs including the low level (if enabled). This feature will only run pumps that are set in Auto. This Pump Run, will alternate between Pump 1 and Pump 2. A pump that has been locked out due to a fault will not run. Manual Mode Time out With DIP Switch 5 set to On, the pump will only remain in Manual Mode for 5 minutes, after which time it will automatically revert to Auto. High Level Alarm Reset With DIP Switch 6 set to Off, the High Level Alarm will automatically reset once the high level input opens circuit. The controller will also use the alternate high level alarm delay. Typically used for Storm Water applications. High Level Alarm delay in this mode is 5 minutes. Setting this DIP Switch to On, will cause the High Level Alarm to remain active until the controller is reset. The High Level Alarm will use the standard High Level Alarm activation delay. Typically used for Sewerage applications. High Level Alarm delay in this mode is 5 minutes. Audible and Visual Alarm Test By pressing the Mute/Reset button on the keypad continuously for a period of 5 seconds, the Strobe, Siren and Indicator Lights will be powered up for inspection. Fault Reset To reset all faults on the controller, press and hold the Mute/Reset button on the keypad continuously for a period of 3 seconds until an acknowledgement beep is heard. Pump Fault A Pump Fault is indicated for two types of faults. A Thermal Overload will be indicated by way of a steady Fault Indicator light. A Prime loss fault will be indicated by way of a flashing Fault Indicator light. Both types of faults can be reset by way of the Fault Reset button. Level Alarms A High Level Alarm is indicated by way of a steady Level Alarm Indicator light. A Low Level/Low Pressure Alarm is indicated by way of a Flashing Level Alarm light. Auto Silencing Alarm Feature The Audible Alarm is programmed to sound for 5 minutes continuously, unless muted, and will thereafter automatically silence and enter Chirp mode. In Chirp mode the Audible Alarm will sound briefly (2 seconds) every 5 minutes. Second Pump-Start Delay A feature of the controller is that it has a start delay on Second Pump Start Up. This feature means that overloading the power supply is avoided effectively with a staggered start of both pumps. Section 1
Dual Pump Controllers Control Logic Setup - Common DOL Dual Pumping Applications - APPLICATION Input 1 Input 2 Input 3 Input 4 M Dip 1 Dip 2 Dip 3 Dip 4 Dip 5 Dip 6 One Controller all applications! Connections O Switch Settings Revision: 25/05/10 D Mode Mode Alterna. Anti- Manual High Level E Type Type Time Seize Run Time Man Reset Submersible - Sewage Pumping System Automatic Pumps - - Bridge - A Off Off On Off On On Automatic Pumps + High Level Float - - Bridge High Level A Off Off On Off On On 2 Floats - - Start/Stop High Level A Off Off Off Optional Optional On 3 Floats - Stop Start High Level A Off Off Off Optional Optional On 3 Floats c/w Standby In Standby Start Start/Stop High Level A Off Off Off Optional Optional On 4 Floats c/w Standby In Standby Start Stop Duty Start High Level A Off Off Off Optional Optional On 4 Floats c/w Low Level Alarm Low Level Stop Start High Level B Off On Off Optional Optional On Transducer + Optional High Level Float Transducer - - High Level A Off Off Off Optional Optional On Submersible - Stormwater Pumping System Automatic Pumps - - Bridge - A Off Off On Off On Off Automatic Pumps + High Level Float - - Bridge High Level A Off Off On Off On Off 2 Floats - - Start/Stop High Level A Off Off Off Optional Optional Off 3 Floats - Stop Start High Level A Off Off Off Optional Optional Off 3 Floats c/w Standby In Standby Start Start/Stop High Level A Off Off Off Optional Optional Off 4 Floats c/w Standby In Standby Start Stop Duty Start High Level A Off Off Off Optional Optional Off 4 Floats c/w Low Level Alarm Low Level Stop Start High Level B Off On Off Optional Optional Off Transducer + Optional High Level Float Transducer - - High Level A Off Off Off Optional Optional Off Hot Water Recirculation Pumping System No Thermostat - - Bridge - A Off Off On Off Off Off With Thermostat - - Thermostat - A Off Off On Off Off Off Constant Pressure Pumping System Automatic (Press Control) - - Bridge - A Off Off Off Off On Off Automatic (Press Control) + Standby In Switch - - Bridge Standby In A Off Off Off Off On Off 1 Pressure Switch - - Start/Stop - A Off Off Off Off On Off 1 Pressure Switch + Prime Loss Prime Loss Sw - Start/Stop - C On Off Off Off On Off 2 Pressure Switches - Lead Lag - D On On Off Off On Off 2 Pressure Switch + Pressure Loss Sw. - Lead Lag Pressure Loss PS D On On Off Off On Off 2 Pressure Switch + Prime Loss Press/Flow Sw Prime Loss Sw - Start/Stop Low Press Sw C On Off Off Off On Off Transfer Pumping System 1 Pressure or Float Switch - - Work Level - A Off Off Off Optional Optional Off As above + Prime Loss Prime Loss Sw - Work Level - C On Off Off Optional Optional Off 1 Pressure Start/Stop & Low Level Cut Out Float - - Series Conn. - A Off Off Off Optional Optional Off As above + Prime Loss Prime Loss Sw - Series Conn. - C On Off Off Optional Optional Off Section 1
Model FPC-30000 /12Vac TRANSFORMER KEYPAD CONNECTION PIN 1 PUMP 1 PUMP 2 Australia DUAL PUMP CONTROLLER COM-30089 500mA 240V 10A MAX IMPORTANT: READ INSTALLTION AND OPERATION MANUAL BEFORE USE MODE SELECT INPUT1 4-20mA + - INPUT2 INPUT3 INPUT4 BMS/ REMOTE STROBE SIREN 12Vac EARTH ACTIVE NEUTRAL ACTIVE NEUTRAL ACTIVE NEUTRAL CONTROL SUPPLY CIRCUIT Dual Pump Controllers General Component Layout ON LEVEL ALARM STEADY: HIGH LEVEL FLASH: LOW LEVEL MUTE/ RESET PRESS AND HOLD FOR 3 SECONDS TO RESET MAN PUMP ON MAN PUMP ON STEADY: OVERLOAD FLASH: PRIME LOSS STEADY: OVERLOAD FLASH: PRIME LOSS DUAL PUMP CONTROLLER ON -DANGER- HIGH VOLTAGE DO NOT OPEN COVER AUTHORISED PERSONS ONLY FPC-SERIES External Door Internal Component Layout Section 1
/12Vac TRANSFORMER CONTACTOR CONTACTOR ON LEVEL ALARM STEADY: HIGH LEVEL FLASH: LOW LEVEL MUTE/ RESET MAN KEYPAD CONNECTION PIN 1 PUMP 1 PUMP 2 MAN Australia 240V 10A MAX DUAL PUMP CONTROLLER PRESS AND HOLD FOR 3 SECONDS TO RESET PUMP ON STEADY: OVERLOAD FLASH: PRIME LOSS PUMP ON COM-30089 OVERLOAD OVERLOAD STEADY: OVERLOAD FLASH: PRIME LOSS MODE SELECT INPUT1 4-20mA + - INPUT2 INPUT3 INPUT4 BMS/ REMOTE 500mA IMPORTANT: READ INSTALLTION AND OPERATION MANUAL BEFORE USE STROBE SIREN 12Vac DUAL PUMP CONTROLLER PUMP 1 CONTROL PUMP 2 CIRCUIT ISOLATOR ISOLATOR BREAKER ON Input 2 Input 3 Input 4 High Stop Start Level Level Level SUPPLY INPUT SWITCHES 12Vdc Connections -DANGER- BUZZER HIGH VOLTAGE DO NOT OPEN COVER AUTHORISED PERSONS ONLY FPC-SERIES External Door Internal Component Layout Dual Pump Controllers General Component Layout Model FPC-30010 Earth Active Neutral PUMP 1 Earth Active Neutral Active Neutral PUMP 2 Earth Section 1
STEADY: HIGH LEVEL FLASH: LOW LEVEL CONTACTOR CONTACTOR KEYPAD CONNECTION PIN 1 240V 10A MAX CONTROL CIRCUIT /12Vac TRANSFORMER DUAL PUMP CONTROLLER COM-30089 MODE SELECT Australia INPUT1 4-20mA + - INPUT2 INPUT3 INPUT4 BMS/ REMOTE 500mA IMPORTANT: READ INSTALLTION AND OPERATION MANUAL BEFORE USE STROBE SIREN 12Vac OVERLOAD OVERLOAD -DANGER- ISOLATOR ISOLATOR HIGH VOLTAGE DO NOT OPEN COVER AUTHORISED PERSONS ONLY FPC-SERIES SUPPLY Input 1 Input 2 Input 3 Input 4 AUX Low Stop Start High Coded Level Level Level Level Data INPUT SWITCHES Output BMS 12Vdc Connections BUZZER Internal Door Internal Component Layout MUTE/ RESET PRESS AND HOLD FOR 3 SECONDS TO RESET ON LEVEL ALARM MAN PUMP ON STEADY: OVERLOAD FLASH: PRIME LOSS MAN PUMP ON STEADY: OVERLOAD FLASH: PRIME LOSS DUAL PUMP CONTROLLER ON Dual Pump Controllers General Component Layout Model FPC-30020 Earth Active Neutral PUMP 1 Earth Active Neutral Active Neutral PUMP 2 Earth Section 1
/12Vac TRANSFORMER CONTACTOR CONTACTOR MODE SELECT KEYPAD CONNECTION PIN 1 Australia DUAL PUMP CONTROLLER COM-30089 INPUT1 4-20mA + - INPUT2 PUMP 1 PUMP 2 INPUT3 INPUT4 BMS/ REMOTE 500mA STROBE 240V 10A MAX IMPORTANT: READ INSTALLTION AND OPERATION MANUAL BEFORE USE SIREN 12Vac OVERLOAD OVERLOAD PUMP 1 PUMP 1 CONTROL CIRCUIT ISOLATOR ISOLATOR BREAKER BUZZER External Door Internal Component Layout Dual Pump Controllers General Component Layout Model FPC-30030 ON LEVEL ALARM STEADY: HIGH LEVEL FLASH: LOW LEVEL MUTE/ RESET PRESS AND HOLD FOR 3 SECONDS TO RESET MAN PUMP ON STEADY: OVERLOAD FLASH: PRIME LOSS MAN PUMP ON STEADY: OVERLOAD FLASH: PRIME LOSS DUAL PUMP CONTROLLER PUMP 1 Earth PUMP 2 Earth Input 2 Input 3 Input 4 E A1 A2 A3 N Stop Start High Level Level Level INPUT SWITCHES SUPPLY 415Vac Connections 12Vdc Connections ON P1 P2 P3 Note: For Single Working Level Float Switch Applications, P1 P2 P3 connect to "Start (Input 3)" terminals only, and NO bridge PUMP 1 PUMP 2 -DANGER- HIGH VOLTAGE DO NOT OPEN COVER AUTHORISED PERSONS ONLY FPC-SERIES Section 1
ON LEVEL ALARM STEADY: HIGH LEVEL FLASH: LOW LEVEL MUTE/ RESET PRESS AND HOLD FOR 3 SECONDS TO RESET MAN PUMP ON STEADY: OVERLOAD FLASH: PRIME LOSS MAN PUMP ON STEADY: OVERLOAD FLASH: PRIME LOSS DUAL PUMP CONTROLLER ON KEYPAD CONNECTION PIN 1 240V 10A MAX CONTROL CIRCUIT -DANGER- HIGH VOLTAGE DO NOT OPEN COVER AUTHORISED PERSONS ONLY FPC-SERIES PUMP 1 ISOLATOR External Door Internal Component Layout CONTACTOR CONTACTOR OVERLOAD OVERLOAD BUZZER /12Vac TRANSFORMER Australia DUAL PUMP CONTROLLER COM-30089 MODE SELECT INPUT1 4-20mA + - INPUT2 INPUT3 INPUT4 BMS/ REMOTE 500mA IMPORTANT: READ INSTALLTION AND OPERATION MANUAL BEFORE USE STROBE SIREN 12Vac N Input 1 Input 2 Level INPUT SWITCHES Input 3 Input 4 AUX Start High Level Level Coded Data Output BMS PUMP 1 PUMP 2 ISOLATOR PUMP 2 Dual Pump Controllers General Component Layout PUMP 1 Earth PUMP 2 Earth Model FPC-30040 E A1 A2 A3 SUPPLY Low Stop Level 415Vac Connections 12Vdc Connections P1 P2 P3 P1 P2 P3 Section 1
Dual Pump Controllers General Component Layout Model FPC-30220-BMS -DANGER- Input 1 Input 2 Input 3 HIGH VOLTAGE DO NOT OPEN COVER Low Stop Start AUTHORISED PERSONS ONLY FPC-SERIES Level Level Level SUPPLY INPUT SWITCHES 12Vdc Connections Neutral Common Power Fail High Level Pump1Run Pump 2 Run Pump1Fault Pump 2 Fault PUMP 1 Earth Active Neutral Active Neutral PUMP 2 Earth Input 4 High Level CONTACTOR CONTACTOR CONTROL CIRCUIT OVERLOAD OVERLOAD BMS - VOLTAGE FREE OUTPUTS BUZZER Earth Active /12Vac TRANSFORMER KEYPAD CONNECTION PIN 1 240V 10A MAX Australia DUAL PUMP CONTROLLER COM-30089 500mA IMPORTANT: READ INSTALLTION AND OPERATION MANUAL BEFORE USE MODE SELECT INPUT1 4-20mA + - INPUT2 INPUT3 INPUT4 BMS/ REMOTE STROBE SIREN 12Vac ISOLATOR ISOLATOR STEADY: HIGH LEVEL FLASH: LOW LEVEL MUTE/ RESET PRESS AND HOLD FOR 3 SECONDS TO RESET ON LEVEL ALARM MAN PUMP ON STEADY: OVERLOAD FLASH: PRIME LOSS MAN PUMP ON STEADY: OVERLOAD FLASH: PRIME LOSS DUAL PUMP CONTROLLER ON Section 1
Dual Pump Controllers General Component Layout PUMP 1 Earth PUMP 2 Earth Model FPC-30240-BMS Input 1 Input 2 Input 3 Input 4 E A1 A2 A3 N Low Stop Start High Level Level Level Level SUPPLY INPUT SWITCHES 415Vac Connections 12Vdc Connections P1 P2 P3 PUMP 1 PUMP 2 Common Power Fail High Level Pump1Run Pump 2 Run Pump1Fault Pump 2 Fault BMS - VOLTAGE FREE OUTPUTS CONTACTOR CONTACTOR CONTROL CIRCUIT OVERLOAD OVERLOAD BUZZER /12Vac TRANSFORMER KEYPAD CONNECTION PIN 1 240V 10A MAX Australia DUAL PUMP CONTROLLER COM-30089 500mA IMPORTANT: READ INSTALLTION AND OPERATION MANUAL BEFORE USE MODE SELECT INPUT1 4-20mA + - INPUT2 INPUT3 INPUT4 BMS/ REMOTE STROBE SIREN 12Vac PUMP 1 PUMP 2 ISOLATOR ISOLATOR P1 P2 P3 STEADY: HIGH LEVEL FLASH: LOW LEVEL MUTE/ RESET PRESS AND HOLD FOR 3 SECONDS TO RESET ON LEVEL ALARM MAN PUMP ON STEADY: OVERLOAD FLASH: PRIME LOSS MAN PUMP ON STEADY: OVERLOAD FLASH: PRIME LOSS DUAL PUMP CONTROLLER ON -DANGER- HIGH VOLTAGE DO NOT OPEN COVER AUTHORISED PERSONS ONLY FPC-SERIES Section 1
Dual Pump Controllers General Component Layout Model FPC-32020-RMWC CONTACTOR CONTACTOR CONTROL CIRCUIT OVERLOAD OVERLOAD ISOLATOR ISOLATOR BUZZER /12Vac TRANSFORMER Australia DUAL PUMP CONTROLLER COM-30089 500mA IMPORTANT: READ INSTALLTION AND OPERATION MANUAL BEFORE USE MODE SELECT INPUT1 4-20mA + - INPUT2 INPUT3 INPUT4 BMS/ REMOTE STROBE SIREN 12Vac SUPPLY Input 2 Lead Press. Neutral PUMP 1 Earth Active Neutral Active Neutral PUMP 2 Earth N A E SUPPLY E N A PUMP Input 3 Lag Press. Input 4 Low Press. Low Valve Float Level + - KEYPAD Earth Active RAIN/MAINS WATER CONTROLLER Australia ON ON KEYPAD CONNECTION PIN 1 LEVEL ALARM 240V 10A MAX Steady - High Level Flash - Low Level MUTE/ RESET Press and hold for 3 secs to reset MAN MAN PUMP ON PUMP ON Steady - Overload Steady - Overload Flash - Prime Loss Flash - Prime Loss DUAL PUMP CONTROLLER RAIN WATER MAINS WATER SYSTEM TEST SYSTEM Rain / Mains Water Controller DANGER - HIGH VOLTAGE DO NOT REMOVE COVER. AUTHORIZED PERSONS ONLY -DANGER- HIGH VOLTAGE DO NOT OPEN COVER AUTHORISED PERSONS ONLY FPC-SERIES PRESSURE FLOAT VALVE + - INPUT SWITCHES 12Vdc Connections Section 1
Dual Pump Controllers General Component Layout Model FPC-32040-RMWC CONTROL CIRCUIT CONTACTOR CONTACTOR OVERLOAD OVERLOAD BUZZER /12Vac TRANSFORMER 240V 10A MAX Australia DUAL PUMP CONTROLLER COM-30089 500mA IMPORTANT: READ INSTALLTION AND OPERATION MANUAL BEFORE USE MODE SELECT INPUT1 4-20mA + - INPUT2 INPUT3 INPUT4 BMS/ REMOTE STROBE SIREN 12Vac ON N A E SUPPLY E N A PUMP KEYPAD RAIN/MAINS WATER CONTROLLER Australia N E A1 A2 A3 SUPPLY 415Vac Connections PRESSURE FLOAT VALVE + - Input 2 Lead Press. PUMP 1 PUMP 2 ISOLATOR ISOLATOR P1 P2 P3 P1 P2 P3 PUMP 1Earth PUMP 2 Earth ON LEVEL KEYPAD CONNECTION PIN 1 ALARM Steady - High Level Flash - Low Level MUTE/ RESET Press and hold for 3 secs to reset MAN MAN PUMP ON PUMP ON Steady - Overload Flash - Prime Loss Steady - Overload Flash - Prime Loss DUAL PUMP CONTROLLER RAIN WATER MAINS WATER SYSTEM TEST SYSTEM Rain / Mains Water Controller DANGER - HIGH VOLTAGE DO NOT REMOVE COVER. AUTHORIZED PERSONS ONLY -DANGER- HIGH VOLTAGE DO NOT OPEN COVER AUTHORISED PERSONS ONLY FPC-SERIES Input 3 Input 4 Low Valve Lag Low Float Press. Press. Level + - INPUT SWITCHES SOLENOID 12Vdc Connections Section 1
Dual Pump Controllers General Component Layout Model FPC-32220-RMWC+BMS CONTROL CIRCUIT CONTACTOR CONTACTOR OVERLOAD OVERLOAD PUMP 2 PUMP 1 FAILURE ALARM ISOLATOR ISOLATOR BUZZER /12Vac TRANSFORMER Australia DUAL PUMP CONTROLLER COM-30089 500mA IMPORTANT: READ INSTALLTION AND OPERATION MANUAL BEFORE USE MODE SELECT INPUT1 4-20mA + - INPUT2 INPUT3 INPUT4 BMS/ REMOTE STROBE SIREN 12Vac IN 9-12V AC/DC ON DATA IN HIGH LEVEL KEYPAD RAIN/MAINS WATER CONTROLLER BMS MODULE Australia N A E SUPPLY E N A PUMP Earth Active Neutral Common Power Fail High Level Pump1Run Pump 2 Run Pump1Fault Pump 2 Fault PUMP 1 Earth Active Neutral Active Neutral PUMP 2 Earth ON KEYPAD CONNECTION PIN 1 LEVEL ALARM 240V 10A MAX Steady - High Level Flash - Low Level MUTE/ RESET Press and hold for 3 secs to reset MAN MAN PUMP ON PUMP ON Steady - Overload Steady - Overload Flash - Prime Loss Flash - Prime Loss DUAL PUMP CONTROLLER RAIN WATER MAINS WATER SYSTEM TEST SYSTEM Rain / Mains Water Controller DANGER - HIGH VOLTAGE DO NOT REMOVE COVER. AUTHORIZED PERSONS ONLY -DANGER- HIGH VOLTAGE DO NOT OPEN COVER AUTHORISED PERSONS ONLY FPC-SERIES Input 2 Input 2 Input 3 Low Valve Lead Lag Low Float Press. Press. Press. Level + - PRESSURE FLOAT VALVE SUPPLY INPUT SWITCHES + - 12Vdc Connections BMS - VOLTAGE FREE OUTPUTS PUMP 1 PUMP 2 Section 1
Dual Pump Controllers General Component Layout Model FPC-32240-RMWC+BMS E A1 A2 A3 SUPPLY N Input 2 Lead Press. P1 P2 P3 P1 P2 P3 PUMP 2 Earth Common Power On Mains Water Pump Fault PUMP 1Earth 240V 10A MAX 415Vac Connections Input 3 Lag Press. Input 4 Low Press. Low Valve Float Level + - INPUT SWITCHES SOLENOID BMS 12Vdc Connections Voltage Free CONTACTOR CONTACTOR CONTROL CIRCUIT OVERLOAD OVERLOAD BUZZER /12Vac TRANSFORMER Australia DUAL PUMP CONTROLLER COM-30089 500mA IMPORTANT: READ INSTALLTION AND OPERATION MANUAL BEFORE USE MODE INPUT1 INPUT2 SELECT 4-20mA INPUT3 INPUT4 BMS/ STROBE SIREN REMOTE 12Vac + - PUMP 2 PUMP 1 PUMP 1 PUMP 2 ISOLATOR ISOLATOR IN 9-12V AC/DC FAILURE ON DATA IN HIGH LEVEL ALARM KEYPAD RAIN/MAINS WATER CONTROLLER BMS MODULE Australia ON LEVEL KEYPAD CONNECTION PIN 1 ALARM Steady - High Level Flash - Low Level MUTE/ RESET Press and hold for 3 secs to reset MAN MAN PUMP ON PUMP ON Steady - Overload Steady - Overload Flash - Prime Loss Flash - Prime Loss DUAL PUMP CONTROLLER RAIN WATER MAINS WATER SYSTEM TEST SYSTEM Rain / Mains Water Controller DANGER - HIGH VOLTAGE DO NOT REMOVE COVER. AUTHORIZED PERSONS ONLY N A E SUPPLY E N A PUMP -DANGER- HIGH VOLTAGE DO NOT OPEN COVER AUTHORISED PERSONS ONLY FPC-SERIES PRESSURE FLOAT VALVE + - Section 1
Dual Pump Controllers Wiring Diagram Dual Pump Controller FPC - 30000 FPC-30000 ON LEVEL ALARM STEADY: HIGH LEVEL FLASH: LOW LEVEL MUTE/ RESET MAN MAN PRESS AND HOLD FOR 3 SECONDS TO RESET PUMP ON PUMP ON STEADY: OVERLOAD STEADY: OVERLOAD FLASH: PRIME LOSS FLASH: PRIME LOSS DUAL PUMP CONTROLLER KEYPAD CONNECTION PIN 1 Australia DUAL PUMP CONTROLLER COM-30089 500mA 240V 10A MAX IMPORTANT: READ INSTALLATION AND OPERATION MANUAL BEFORE USE MODE INPUT1 INPUT2 SELECT 4-20mA INPUT3 INPUT4 BMS/ REMOTE STROBE SIREN 12Vac 12Vac TRANSFORMER 10amp CONTROL CIRCUIT BREAKER ISOLATOR SWITCH A N INPUT 1 INPUT 2 INPUT 3 SWITCH SWITCH SWITCH INPUT 4 SWITCH DATA OUTPUT STROBE BUZZER 12Vdc 12Vdc E Section 1
TOL TOL CONTACTOR 2 CONTACTOR 1 20amp 2 POLE PUMP 2 ISOLATOR 20amp 2 POLE PUMP 1 ISOLATOR Dual Pump Controllers Wiring Diagram Dual Pump Controller FPC - 30010 FPC-30010 & FPC-30020 ON LEVEL ALARM STEADY: HIGH LEVEL FLASH: LOW LEVEL MUTE/ RESET MAN MAN PRESS AND HOLD FOR 3 SECONDS TO RESET PUMP ON PUMP ON STEADY: OVERLOAD STEADY: OVERLOAD FLASH: PRIME LOSS FLASH: PRIME LOSS DUAL PUMP CONTROLLER TOL 12Vdc TOL CONTACTOR COILS A1 A2 A1 A2 95 96 95 96 KEYPAD CONNECTION PIN 1 Australia DUAL PUMP CONTROLLER COM-30089 500mA 240V 10A MAX IMPORTANT: READ INSTALLATION AND OPERATION MANUAL BEFORE USE MODE INPUT1 INPUT2 SELECT 4-20mA INPUT3 INPUT4 BMS/ REMOTE STROBE SIREN 12Vac 12Vac TRANSFORMER 2amp CONTROL CIRCUIT BREAKER ISOLATOR SWITCH A N INPUT 1 INPUT 2 INPUT 3 SWITCH SWITCH SWITCH INPUT 4 SWITCH DATA OUTPUT STROBE BUZZER 12Vdc 12Vdc E PUMP 1 PUMP 2 Section 1
TOL TOL CONTACTOR 2 CONTACTOR 1 Dual Pump Controllers Wiring Diagram Dual Pump Controller FPC-30030-30030 & FPC-30040 ON LEVEL ALARM STEADY: HIGH LEVEL FLASH: LOW LEVEL MUTE/ RESET MAN MAN PRESS AND HOLD FOR 3 SECONDS PUMP ON PUMP ON TO RESET STEADY: OVERLOAD STEADY: OVERLOAD FLASH: PRIME LOSS FLASH: PRIME LOSS DUAL PUMP CONTROLLER 12Vdc TOL TOL 95 96 95 96 CONTACTOR COILS A1 A2 A1 A2 THERMAL SWITCH 1 THERMAL SWITCH 2 KEYPAD CONNECTION PIN 1 Australia DUAL PUMP CONTROLLER COM-30089 500mA 240V 10A MAX IMPORTANT: READ INSTALLATION AND OPERATION MANUAL BEFORE USE MODE INPUT1 INPUT2 SELECT 4-20mA INPUT3 INPUT4 BMS/ REMOTE STROBE SIREN 12Vac 12Vac TRANSFORMER 2amp CONTROL CIRCUIT BREAKER N MAIN ISOLATOR A1 A2 A3 INPUT 1 INPUT 2 INPUT 3 SWITCH SWITCH SWITCH 12Vdc INPUT 4 SWITCH DATA OUTPUT STROBE 12Vdc BUZZER PUMP 1 ISOLATOR PUMP 2 ISOLATOR E 415Vac 415Vac PUMP 1 PUMP 2 Section 1
TOL TOL PUMP 2 PUMP 2 RUN PUMP 1 PUMP 1 RUN HIGH LEVEL ON COMMON CONTACTOR 2 CONTACTOR 1 20amp 2 POLE PUMP 2 ISOLATOR 20amp 2 POLE PUMP 1 ISOLATOR Dual Pump Controllers Wiring Diagram Dual Pump Controller FPC-30220-BMS - ON LEVEL ALARM STEADY: HIGH LEVEL FLASH: LOW LEVEL MUTE/ RESET MAN MAN PRESS AND HOLD FOR 3 SECONDS PUMP ON PUMP ON TO RESET STEADY: OVERLOAD STEADY: OVERLOAD FLASH: PRIME LOSS FLASH: PRIME LOSS DUAL PUMP CONTROLLER TOL 12Vdc TOL CONTACTOR COILS A1 A2 A1 A2 95 96 95 96 KEYPAD CONNECTION PIN 1 Australia DUAL PUMP CONTROLLER COM-30089 500mA 240V 10A MAX IMPORTANT: READ INSTALLATION AND OPERATION MANUAL BEFORE USE MODE INPUT1 INPUT2 SELECT 4-20mA INPUT3 INPUT4 BMS/ STROBE REMOTE SIREN 12Vac 12Vac TRANSFORMER 2amp CONTROL CIRCUIT BREAKER ISOLATOR SWITCH A N INPUT 1 INPUT 2 INPUT 3 SWITCH SWITCH SWITCH 12Vdc INPUT 4 SWITCH STROBE 12Vdc BUZZER SIGNAL IN BMS IN E PUMP 1 PUMP 2 DOC: FPC30220 REV: 011112 Section 1
TOL TOL PUMP 2 PUMP 2 RUN PUMP 1 PUMP 1 RUN HIGH LEVEL ON COMMON CONTACTOR 2 CONTACTOR 1 Dual Pump Controllers Wiring Diagram Dual Pump Controller FPC-30240-BMS - 30240 ON LEVEL ALARM STEADY: HIGH LEVEL FLASH: LOW LEVEL MUTE/ RESET MAN MAN PRESS AND HOLD FOR 3 SECONDS PUMP ON PUMP ON TO RESET STEADY: OVERLOAD STEADY: OVERLOAD FLASH: PRIME LOSS FLASH: PRIME LOSS DUAL PUMP CONTROLLER 12Vdc TOL TOL 95 96 95 96 CONTACTOR COILS A1 A2 A1 A2 THERMAL SWITCH 1 THERMAL SWITCH 2 KEYPAD CONNECTION PIN 1 Australia DUAL PUMP CONTROLLER COM-30089 500mA 240V 10A MAX IMPORTANT: READ INSTALLATION AND OPERATION MANUAL BEFORE USE MODE INPUT1 INPUT2 SELECT 4-20mA INPUT3 INPUT4 BMS/ STROBE REMOTE SIREN 12Vac 12Vac TRANSFORMER 2amp CONTROL CIRCUIT BREAKER N MAIN ISOLATOR A1 A2 A3 INPUT 1 INPUT 2 INPUT 3 SWITCH SWITCH SWITCH 12Vdc INPUT 4 SWITCH STROBE 12Vdc BUZZER SIGNAL IN IN BMS PUMP 1 ISOLATOR PUMP 2 ISOLATOR E 415Vac 415Vac PUMP 1 PUMP 2 Section 1
TOL TOL CONTACTOR 2 CONTACTOR 1 Dual Pump Controllers Wiring Diagram Dual Pump Controller c/w RMWC FPC-32020-RMWC FPC - 32020 ON LEVEL ALARM STEADY: HIGH LEVEL FLASH: LOW LEVEL MUTE/ RESET MAN MAN PRESS AND HOLD FOR 3 SECONDS PUMP ON PUMP ON TO RESET STEADY: OVERLOAD STEADY: OVERLOAD FLASH: PRIME LOSS FLASH: PRIME LOSS DUAL PUMP CONTROLLER TOL 12Vdc TOL CONTACTOR COILS A1 A2 A1 A2 95 96 95 96 KEYPAD CONNECTION PIN 1 240V 10A MAX RAIN WATER Australia DUAL PUMP CONTROLLER COM-30089 500mA R1 PUMP INPUT ME82 RMC PRESSURE SUPPLY VALVE + - SYSTEM TEST MAINS WATER SYSTEM Rain / Mains Water Controller DANGER - HIGH VOLTAGE DO NOT REMOVE COVER. AUTHORIZED PERSONS ONLY IMPORTANT: READ INSTALLATION AND OPERATION MANUAL BEFORE USE MODE INPUT1 INPUT2 SELECT 4-20mA INPUT3 INPUT4 BMS/ STROBE REMOTE SIREN 12Vac VALVE LOW FLOAT 12Vac TRANSFORMER 2amp CONTROL CIRCUIT BREAKER ISOLATOR SWITCH A C NO ME AUX N R1 INPUT 2 LEAD INPUT 3 LAG 12Vdc INPUT 4 LOW STROBE BUZZER 12Vdc 20amp 2 POLE PUMP 1 ISOLATOR 20amp 2 POLE PUMP 2 ISOLATOR E PUMP 1 PUMP 2 Section 1 DOC: FPC32020 REV: 021112
TOL CONTACTOR 1 TOL CONTACTOR 2 DO NOT REMOVE COVER. AUTHORIZED PERSONS ONLY Dual Pump Controllers Wiring Diagram FPC-32040-RMWC Dual Pump Controller FPC - 32040 ON LEVEL ALARM STEADY: HIGH LEVEL FLASH: LOW LEVEL MUTE/ RESET MAN MAN PRESS AND HOLD FOR 3 SECONDS PUMP ON PUMP ON TO RESET STEADY: OVERLOAD STEADY: OVERLOAD FLASH: PRIME LOSS FLASH: PRIME LOSS DUAL PUMP CONTROLLER 12Vdc TOL TOL 95 96 95 96 CONTACTOR COILS A1 A2 A1 A2 THERMAL SWITCH 1 THERMAL SWITCH 2 KEYPAD CONNECTION PIN 1 Australia DUAL PUMP CONTROLLER COM-30089 500mA 240V 10A MAX R1 PUMP ME82 RMC INPUT PRESSURE SUPPLY VALVE + - RAIN WATER SYSTEM TEST MAINS WATER SYSTEM Rain / Mains Water Controller DANGER - HIGH VOLTAGE IMPORTANT: READ INSTALLATION AND OPERATION MANUAL BEFORE USE MODE INPUT1 INPUT2 SELECT 4-20mA INPUT3 INPUT4 BMS/ STROBE REMOTE SIREN 12Vac VALVE LOW FLOAT 12Vac TRANSFORMER 2amp CONTROL CIRCUIT BREAKER N C NO ME AUX MAIN ISOLATOR A1 A2 A3 R1 INPUT 2 LEAD INPUT 3 LAG 12Vdc INPUT 4 LOW STROBE BUZZER 12Vdc PUMP 1 ISOLATOR PUMP 2 ISOLATOR E 415Vac 415Vac PUMP 1 PUMP 2 Section 1
STEADY: HIGH LEVEL FLASH: LOW LEVEL PRESS AND HOLD FOR 3 SECONDS TO RESET STEADY: OVERLOAD FLASH: PRIME LOSS STEADY: OVERLOAD FLASH: PRIME LOSS COMMON ON MAINS WATER PUMP 1 RUN PUMP 1 PUMP 2 RUN PUMP 2 20amp 2 POLE PUMP 1 ISOLATOR TOL CONTACTOR 1 20amp 2 POLE PUMP 2 ISOLATOR TOL CONTACTOR 2 Dual Pump Controllers Wiring Diagram Dual Pump Controller FPC-32220-RMWC+BMS - ON LEVEL ALARM MUTE/ RESET MAN MAN PUMP ON PUMP ON DUAL PUMP CONTROLLER TOL 12Vdc TOL CONTACTOR COILS A1 A2 A1 A2 95 96 95 96 KEYPAD CONNECTION PIN 1 R2 240V 10A MAX RAIN WATER Australia DUAL PUMP CONTROLLER COM-30089 500mA PUMP INPUT ME80 RMC PRESSURE SUPPLY VALVE + - SYSTEM TEST MAINS WATER SYSTEM Rain / Mains Water Controller IMPORTANT: READ INSTALLATION AND OPERATION MANUAL BEFORE USE MODE INPUT1 INPUT2 SELECT 4-20mA INPUT3 INPUT4 BMS/ REMOTE STROBE SIREN 12Vac R1/1 DANGER - HIGH VOLTAGE DO NOT REMOVE COVER. AUTHORIZED PERSONS ONLY 12Vac TRANSFORMER 2amp CONTROL CIRCUIT BREAKER ISOLATOR SWITCH A R2/1 N R1 INPUT 2 INPUT 3 LEAD LAG 12Vdc INPUT 4 LOW STROBE BUZZER 12Vdc SIGNAL IN IN BMS E R2/2 PUMP 1 PUMP 2 Section 1
STEADY: HIGH LEVEL FLASH: LOW LEVEL PRESS AND HOLD FOR 3 SECONDS TO RESET STEADY: OVERLOAD FLASH: PRIME LOSS STEADY: OVERLOAD FLASH: PRIME LOSS COMMON ON LEVEL ALARM PUMP 1 RUN PUMP 1 PUMP 2 RUN PUMP 2 TOL CONTACTOR 1 TOL CONTACTOR 2 DO NOT REMOVE COVER. AUTHORIZED PERSONS ONLY Dual Pump Controllers Wiring Diagram Dual Pump Controller FPC-32240-RMWC+BMS FPC - 32240 ON LEVEL ALARM MUTE/ RESET MAN MAN PUMP ON PUMP ON DUAL PUMP CONTROLLER 12Vdc TOL TOL 95 96 95 96 CONTACTOR COILS A1 A2 A1 A2 THERMAL SWITCH 1 THERMAL SWITCH 2 KEYPAD CONNECTION PIN 1 R1 Australia DUAL PUMP CONTROLLER 240V 10A MAX PUMP INPUT ME80 RMC PRESSURE SUPPLY VALVE + - RAIN WATER SYSTEM TEST MAINS WATER SYSTEM Rain / Mains Water Controller COM-30089 500mA R2 DANGER - HIGH VOLTAGE IMPORTANT: READ INSTALLATION AND OPERATION MANUAL BEFORE USE MODE INPUT1 INPUT2 SELECT 4-20mA INPUT3 INPUT4 BMS/ REMOTE STROBE SIREN 12Vac 12Vac TRANSFORMER 2amp CONTROL CIRCUIT BREAKER N R1 MAIN ISOLATOR A1 A2 A3 R2 INPUT 2 LEAD INPUT 3 LAG 12Vdc INPUT 4 LOW STROBE BUZZER 12Vdc SIGNAL IN IN BMS E R1/2 PUMP 1 ISOLATOR PUMP 2 ISOLATOR 415Vac 415Vac PUMP 1 PUMP 2 Section 1
Pump Section 2
Steady - High Level Flash - Low Level Steady - Overload Flash - Prime Loss Press and hold for 3 secs to reset ON Steady - High Level Flash - Low Level Steady - Overload Flash - Prime Loss Press and hold for 3 secs to reset ON -DANGER- HIGH VOLTAGE DO NOT OPEN COVER AUTHORISED PERSONS ONLY FPC-SERIES Single Pump Controllers Selecting Your Controller 1. Do I need to control a 1 phase or a 3 phase pump? 2. What is the full load current rating of the pump in amps? 3. Do I want to direct switch the single phase pump (8Amps max) or do I want to switch it through a contactor and an overload? 4. What type of enclosure do I require; with inner door, or with the controls on the external door? 5. Do I require BMS outputs for remote monitoring? 6. Do I require a Remote Status Indicator for remote pump station status indication? Once the above questions have been answered, selecting a product from our standard range will be easy. ON LEVEL ALARM PUMP ON PUMP MUTE/ RESET MAN SINGLE PUMP CONTROLLER ON LEVEL ALARM PUMP ON PUMP MUTE/ RESET MAN SINGLE PUMP CONTROLLER Section 2
Single Pump Controllers The Range Product Code Voltage Rating Contactor Rating Overload Rating Enclosure Type * FPC-15000 N/A N/A 201 FPC-15002-AA 1.6-2.5Amp 102 FPC-15002-A 2.5-4Amp 102 FPC-15002-B 4-6Amp 102 FPC-15002-C 7-10Amp 102 FPC-15002-D 9-13Amp 102 FPC-15002-E 12-102 FPC-15005-AA 1.6-2.5Amp 103 FPC-15005-A 2.5-4Amp 103 FPC-15005-B 4-6Amp 103 FPC-15005-C 7-10Amp 103 FPC-15005-D 9-13Amp 103 FPC-15005-E 12-103 FPC-15006-AA 415Vac 1.6-2.5Amp 102 FPC-15006-A 415Vac 2.5-4Amp 102 FPC-15006-B 415Vac 4-6Amp 102 FPC-15006-C 415Vac 7-10Amp 102 FPC-15006-D 415Vac 9-13Amp 102 FPC-15006-E 415Vac 12-102 FPC-15007-AA 415Vac 1.6-2.5Amp 103 FPC-15007-A 415Vac 2.5-4Amp 103 FPC-15007-B 415Vac 4-6Amp 103 FPC-15007-C 415Vac 7-10Amp 103 FPC-15007-D 415Vac 9-13Amp 103 FPC-15007-E 415Vac 12-103 * Please Note: Refer to Section 5 of this document for Enclosure Specifications Section 2
Single Pump Controllers Common Features One Controller...All Applications Building on the success of the FPC-150 Series Single Pump Controller, the new FPC-150-Advanced version, further enhances the One controller does it all concept, while at the same time, makes simplicity of operation even more user friendly. Although many unique features of the controller are common to all pumping applications, a number of system specific optional features, can be enabled or disabled at the flick of a dip switch. Applications Submersible Sewage Submersible Storm Water Constant Pressure Systems Hot Water Circulation Systems Transfer Pumping Systems ON LEVEL ALARM Steady - High Level Flash - Low Level PUMP ON PUMP Steady - Overload Flash - Prime Loss MUTE/ RESET MAN Common Features Press and hold for 3 secs to reset SINGLE PUMP CONTROLLER Hardware Advanced Micro Processor Control Module Circuit Breaker protected Low Voltage Control and input Circuitry Lockable Main Isolator Individual Pump Isolation Auto/Off/Manual Operation of Pump Thermal Overload Protection of Pump Motor* Visual and Audible Alarms c/w Mute Switch LED Indicator Lights for System Status indication IP 65 Weather Proof, Powder Coated Metal Enclosures c/w removable gland plate User friendly, clearly labelled, Din Rail mounted, Input and Output Terminal Connection Individually Serial Numbered and logged for traceability and product support Owner/Operator, Installation and Operation Manual supplied with each controller Function Provision for 4 digital + 1 Analogue input (typically Low Level, Stop, Start and High Level) Delayed Start and Minimum Run Time Feature Maximum Idle Time Feature, for pump out of residual in Pump Well situations Anti Seize/Freeze feature, for Low Use and Seasonal Pumping applications Smart Auto Silencing and Chirp Mode audible Alarm Optional Time Out on Manual Pump Mode automatic reset to Auto Lamp, Strobe and Buzzer Test button No Flow/Pressure - Inbuilt Timer feature Level Alarm Delay feature avoiding nuisance tripping Interconnectable with Remote Status Indicator panel, via simple data connection (see Section 3) Interconnectable with Building Monitoring System Module, via simple data connection (see Section 3) Section 2
Single Pump Controllers Operating Data Operation This controller can perform control functions for most Single Pump pumping applications. It is more than likely that the control parameters have already been set up for your particular application however; hereunder you will find details of the set up and configuration options. There are six DIP switches located on the lower side of the control module (diagram), which allows for selecting mode and feature options, as per the following table: DIP Switch Position Function Off/Off Mode A: Standard typical float switch configuration (Start, Stop and High level). 1/2 Off/On Mode B: Standard configuration plus Low level (Start, Stop, High level and Low level). On/Off Mode C: Standard configuration plus Prime Loss enabled, on Low level (Input 1) On/On Mode D: Pressure Pumping configuration (Lead, Lag and Low pressure) 3 4 5 6 Off Off On Off On Off On N/A. For Dual situations only Anti-seize timer disabled Anti-seize timer 10 seconds every 7 days enabled When placed in Manual mode, pump remains in Manual mode When placed in Manual mode, after 5 minutes the pump will revert to Auto High Level alarm Automatically resets upon open circuit of high level input. High level alarm has 15 Minute delay High level alarm can only be reset Manually. High level alarm has 5 minute delay Table 1: Mode switch settings and descriptions INPUT1 4-20mA + - INPUT2 INPUT3 INPUT4 Mode A: Standard Configuration Start/Stop/High level operation. When the pump start input is closed contact (triggered), the duty pump will be turned on. The pump will remain on until both the pump start and pump stop inputs have turned off (open circuited). Upon high level the pump will run until the pump stop input turns off. In addition to this, there is a maximum idle timer, which will trigger a pump start condition, if the pump has not run for 4 hours, and the stop flow contacts are closed, the pump will continue to run until the stop float contacts open. Input functions are as per table (right) Input Input 1 Input 2 Input 3 Input 4 Function Not used Pump Stop Pump Start High Level Mode B: Standard Configuration plus Low Level Alarm As per Mode A, except it has an active Low Level input. The low level input must be closed for pump start and pump stop inputs to function. The High level input however, will still override the Low level and run the pump. Input functions are as per table (right) Section 2 Input Input 1 Input 2 Input 3 Input 4 Function Low Level Pump Stop Pump Start High Level
Single Pump Controllers Operating Data The basic logic on which a High Level Alarm is determined, is set out in the Table A Table A Input 1 Input 2 Input 3 Input 4 Low Level Pump Stop Pump Start High Level Pump State Alarm Closed Open/Closed Open Open Off - Closed Open/Closed Closed Open On - Closed Open/Closed Closed Closed On Closed Open/Closed Open Closed On High level (after timeout) High level (after timeout) Open Open/Closed Open Open Off - Open Open/Closed Closed Open Off Low level Open Open/Closed Open Closed Off Low level Open Open/Closed Closed Closed On High level (after timeout) If there is a low level alarm then the pump will be locked out until the alarm is manually reset. This lockout will only be overridden upon a high level condition where both the Pump Start and High Level inputs are closed. Note that after high level is triggered, the pump will run until the pump Start and Stop inputs are opened. Mode C: Standard Configuration plus Prime Loss As per Mode A, except Input 1 is connected to a prime loss pressure/flow switch. If at any stage, after pump start or whilst the pump is running, the prime loss input opens, for a continuous 2 minute period, a fault is immediately triggered for the pump and the pump is de powered. Input functions are as per table (right) Mode D: Pressure Pumping Configuration Input functions are as follows: Input Input 1 Input 2 Input 3 Input 4 Function Prime Loss Pump Stop Pump Start High Level Input Input 1 Input 2 Input 3 Input 4 Function Not used Working Level pressure switch (set at say 400kPa) Not Used Low pressure switch (set at say 200kPa) Typical operation for Mode D Pressure drops to 400kPA. Pump cuts in. Pressure increases and Pump cuts out Cycle continues The controller has inbuilt timers for Delayed Start and Stop to obviate pump chatter. Upon Input 1 contact closure, the pump will not start (delay start) for 1 second and will not stop (minimum run time) for 20 seconds (or 21 seconds from close of Input contacts). This run on occurs even if Pressure switch contacts open during this initial period. If however run time exceeds 21 seconds, the pump will stop immediately upon open circuit occurring. If the Pressure Switch Input closes circuit as well as the Low Pressure Switch Input, a low pressure timer will begin counting. If this condition exists for a period of 60 seconds, then both pumps are shut down and the system signals a level alarm. this would be typical of a Loss of Prime or Burst Main situation Pressure switches are normally closed and open on High pressure Section 2
Single Pump Controllers Operating Data Anti-Seize Timer With DIP Switch 4 set to On, the Anti- Seize timer will automatically run the pump for 10 seconds, every 7 days. This pump operation will completely override all inputs including the low level (if enabled). This feature will only run pump that are set in Auto. A pump that has been locked out due to a fault will not run. KEYPAD CONNECTION PIN 1 Australia SINGLE PUMP CONTROLLER COM-15030 PUMP 500mA PUMP 240V 10A MAX Manual Mode Timeout With DIP Switch 5 set to On, the pump will only remain in Manual Mode for 5 minutes, after which time it will automatically revert to Auto. IMPORTANT: READ INSTALLATION AND OPERATION MANUAL BEFORE USE MODE INPUT1 INPUT2 SELECT 4-20mA INPUT3 INPUT4 BMS/ REMOTE FPC-150 Series Module STROBE SIREN 12Vac High Level Alarm Reset With DIP Switch 6 set to Off, the High Level Alarm will automatically reset once the high level input opens circuit. The controller will also use the alternate high level alarm delay. Typically used for Storm Water applications. High Level Alarm delay in this mode is 5 minutes. Setting this DIP Switch to On, will cause the High Level Alarm to remain active until the controller is reset. The High Level Alarm will use the standard High Level Alarm activation delay. Typically used for Sewerage applications. High Level Alarm delay in this mode is 5 minutes. Audible and Visual Alarm Test By pressing the Mute/Reset button on the keypad continuously for a period of 5 seconds, the Strobe, Siren and Indicator Lights will be powered up for inspection. Fault Reset To reset all faults on the controller, press and hold the Mute/Reset button on the keypad continuously for a period of 3 seconds until an acknowledgement beep is heard. Pump Fault A Pump Fault is indicated for two types of faults. A Thermal Overload will be indicated by way of a steady Fault Indicator light. A Prime loss fault will be indicated by way of a flashing Fault Indicator light. Both types of faults can be reset by way of the Fault Reset button. Level Alarms A High Level Alarm is indicated by way of a steady Level Alarm Indicator light. A Low Level/Low Pressure Alarm is indicated by way of a Flashing Level Alarm light. Auto Silencing Alarm Feature The Audible Alarm is programmed to sound for 5 minutes continuously, unless muted, and will thereafter automatically silence and enter Chirp mode. In Chirp mode the Audible Alarm will sound briefly (2 seconds) every 5 minutes.
ON LEVEL ALARM Steady - High Level Flash - Low Level PUMP ON PUMP Steady - Overload Flash - Prime Loss KEYPAD CONNECTION PIN 1 PUMP 1 PUMP 2 MUTE/ RESET Press and hold for 3 secs to reset MAN SINGLE PUMP CONTROLLER Australia SINGLE PUMP CONTROLLER COM-30089 500mA 240V 10A MAX IMPORTANT: READ INSTALLTION AND OPERATION MANUAL BEFORE USE MODE SELECT INPUT1 4-20mA + - INPUT2 INPUT3 INPUT4 BMS/ REMOTE STROBE SIREN 12Vac ON MAIN ISOLATOR External Door Internal Component Layout CONTROL CIRCUIT Single Pump Controllers General Component Layout Model FPC-15000 /12Vac TRANSFORMER EARTH ACTIVE NEUTRAL ACTIVE NEUTRAL SUPPLY PUMP Section 2
Single Pump Controllers General Component Layout Model FPC-15002 /12Vac TRANSFORMER ON LEVEL ALARM Steady - High Level Flash - Low Level PUMP ON PUMP Steady - Overload Flash - Prime Loss KEYPAD CONNECTION PIN 1 PUMP 1 PUMP 2 240V 10A MAX MUTE/ RESET Press and hold for 3 secs to reset MAN Australia SINGLE PUMP CONTROLLER COM-30089 500mA CONTROL CIRCUIT SINGLE PUMP CONTROLLER IMPORTANT: READ INSTALLTION AND OPERATION MANUAL BEFORE USE MODE SELECT INPUT1 4-20mA + - INPUT2 INPUT3 INPUT4 BMS/ REMOTE STROBE SIREN 12Vac PUMP ISOLATOR ON INPUT 1 INPUT 2 INPUT 3 LOW STOP START REDUNDANT LOW MEDIUM STOP ALARM LEVEL LEVEL SUPPLY FLOAT SWITCH CONNECTIONS PUMP -DANGER- HIGH VOLTAGE DO NOT OPEN COVER AUTHORISED PERSONS ONLY FPC-SERIES External Door Internal Component Layout CONTACTOR OVERLOAD INPUT 4 HIGH STANDBY LEVEL BUZZER ACTIVE NEUTRAL PUMP EARTH EARTH ACTIVE NEUTRAL Section 2
ON /12Vac TRANSFORMER ON LEVEL ALARM Steady - High Level Flash - Low Level PUMP ON KEYPAD CONNECTION PIN 1 PUMP 1 PUMP 2 PUMP Steady - Overload Flash - Prime Loss 240V 10A MAX MUTE/ RESET Press and hold for 3 secs to reset MAN SINGLE PUMP CONTROLLER Australia SINGLE PUMP CONTROLLER COM-30089 500mA CONTROL CIRCUIT IMPORTANT: READ INSTALLTION AND OPERATION MANUAL BEFORE USE MODE SELECT INPUT1 4-20mA + - INPUT2 INPUT3 INPUT4 BMS/ REMOTE STROBE SIREN 12Vac PUMP ISOLATOR INPUT 1 INPUT 2 INPUT 3 INPUT 4 LOW STOP START HIGH REDUNDANT LOW MEDIUM STANDBY STOP ALARM LEVEL LEVEL LEVEL SUPPLY FLOAT SWITCH CONNECTIONS Internal Door Internal Component Layout CONTACTOR OVERLOAD BUZZER Single Pump Controllers General Component Layout Model FPC-15005 ACTIVE NEUTRAL EARTH EARTH ACTIVE NEUTRAL PUMP Section 2
PUMP ON CONTACTOR PUMP KEYPAD CONNECTION PIN 1 PUMP 1 PUMP 2 240V 10A MAX Australia SINGLE PUMP CONTROLLER COM-30089 500mA CONTROL CIRCUIT IMPORTANT: READ INSTALLTION AND OPERATION MANUAL BEFORE USE OVERLOAD MODE SELECT INPUT1 4-20mA + - INPUT2 INPUT3 INPUT4 BMS/ REMOTE STROBE SIREN 12Vac PUMP 1 ISOLATOR INPUT 1 INPUT 2 INPUT 3 INPUT 4 STOP STOP START HIGH LOW LOW MEDIUM STANDBY LEVEL LEVEL LEVEL LEVEL FLOAT SWITCH CONNECTIONS PUMP EARTH EARTH NEUTRAL P 1 P 2 P 3 A 1 A 2 A 3 SUPPLY 415Vac PUMP 415Vac BUZZER External Door Internal Component Layout Single Pump Controllers General Component Layout Model FPC-15006 /12Vac TRANSFORMER ON LEVEL ALARM Steady - High Level Flash - Low Level Steady - Overload Flash - Prime Loss MUTE/ RESET MAN Press and hold for 3 secs to reset SINGLE PUMP CONTROLLER ON -DANGER- HIGH VOLTAGE DO NOT OPEN COVER AUTHORISED PERSONS ONLY FPC-SERIES Section 2
/12Vac TRANSFORMER KEYPAD CONNECTION PIN 1 PUMP 1 PUMP 2 240V 10A MAX Australia SINGLE PUMP CONTROLLER Steady - Overload Flash - Prime Loss COM-30089 500mA MUTE/ IMPORTANT: READ INSTALLTION AND OPERATION MANUAL BEFORE USE MAN RESET MODE SELECT INPUT1 4-20mA + - INPUT2 INPUT3 INPUT4 BMS/ REMOTE STROBE SIREN 12Vac PUMP 1 ISOLATOR INPUT 1 STOP LOW LEVEL Internal Door Internal Component Layout CONTROL CIRCUIT INPUT 2 INPUT 3 STOP START LOW MEDIUM LEVEL LEVEL INPUT 4 HIGH STANDBY LEVEL CONTACTOR OVERLOAD BUZZER EARTH EARTH NEUTRAL A 1 A 2 A 3 P 1 P 2 P 3 SUPPLY 415Vac PUMP 415Vac FLOAT SWITCH CONNECTIONS ON Single Pump Controllers General Component Layout Model FPC-15007 ON LEVEL ALARM Steady - High Level Flash - Low Level PUMP ON PUMP Press and hold for 3 secs to reset SINGLE PUMP CONTROLLER Section 2
Single Pump Controllers Wiring Diagram FPC-15000 ON LEVEL ALARM Steady - High Level Flash - Low Level PUMP ON PUMP Steady - Overload Flash - Prime Loss MUTE/ RESET MAN Press and hold for 3 secs to reset SINGLE PUMP CONTROLLER KEYPAD CONNECTION PIN 1 PUMP PUMP 240V 10A MAX Australia SINGLE PUMP CONTROLLER COM-15030 500mA IMPORTANT: READ INSTALLATION AND OPERATION MANUAL BEFORE USE MODE INPUT1 INPUT2 SELECT 4-20mA INPUT3 INPUT4 BMS/ STROBE SIREN REMOTE 12Vac 12Vac TRANSFORMER 10amp CIRCUIT BREAKER ISOLATOR SWITCH A N INPUT 1 INPUT 2 INPUT 3 SWITCH SWITCH SWITCH INPUT 4 SWITCH DATA OUTPUT STROBE BUZZER 12Vdc 12Vdc E PUMP 8Amp MAX Section 2
TOL CONTACTOR 1 20amp 2 POLE PUMP ISOLATOR Single Pump Controllers Wiring Diagram Single Pump Controller FPC-15002 & FPC-15005 FPC - 15002 ON LEVEL ALARM Steady - High Level Flash - Low Level PUMP ON PUMP Steady - Overload Flash - Prime Loss MUTE/ RESET MAN Press and hold for 3 secs to reset SINGLE PUMP CONTROLLER 12Vdc TOL CONTACTOR COIL A1 A2 95 96 KEYPAD CONNECTION PIN 1 PUMP PUMP 240V 10A MAX Australia SINGLE PUMP CONTROLLER COM-30089 500mA IMPORTANT: READ INSTALLATION AND OPERATION MANUAL BEFORE USE MODE INPUT1 INPUT2 SELECT 4-20mA INPUT3 INPUT4 BMS/ STROBE SIREN REMOTE 12Vac 12Vac TRANSFORMER 2amp CIRCUIT BREAKER ISOLATOR SWITCH A N INPUT 1 SWITCH INPUT 2 SWITCH INPUT 3 SWITCH INPUT 4 SWITCH DATA OUTPUT STROBE BUZZER 12Vdc 12Vdc E PUMP Section 2
TOL CONTACTOR Single Pump Controllers Wiring Diagram Single Pump Controller FPC - 15006 FPC-15006 & FPC-15007 ON LEVEL ALARM Steady - High Level Flash - Low Level PUMP ON PUMP Steady - Overload Flash - Prime Loss MUTE/ RESET MAN Press and hold for 3 secs to reset SINGLE PUMP CONTROLLER 12Vdc TOL CONTACTOR COIL A1 A2 95 96 KEYPAD CONNECTION PIN 1 PUMP PUMP 240V 10A MAX Australia SINGLE PUMP CONTROLLER COM-30089 500mA IMPORTANT: READ INSTALLATION AND OPERATION MANUAL BEFORE USE MODE INPUT1 INPUT2 SELECT 4-20mA INPUT3 INPUT4 BMS/ REMOTE STROBE SIREN 12Vac 12Vac TRANSFORMER 2amp CIRCUIT BREAKER MAIN ISOLATOR N A1 A2 A3 INPUT 1 INPUT 2 INPUT 3 SWITCH SWITCH SWITCH INPUT 4 SWITCH DATA OUTPUT STROBE BUZZER 12Vdc 12Vdc E PUMP ISOLATOR 415Vac PUMP Section 2
Auxiliary Section 3
Australia Pump Control Auxiliary Equipment BMS Module FPC-30110 Building Management System - BMS Module A unique feature of the FPC-300 Dual Pump Controller is the coded Data Output, which can be utilized to provide a signal to a remote, compatible device such as this BMS Module. The unique feature is that the coded data signal, derived from the Pump Controller s micro processor, is conveyed through a low voltage, 2 wire connection and then decoded by the BMS Module micro controller. Once the signal is decoded the micro controller provides four voltage free relay outputs for interfacing with a computer or other monitoring equipment. An additional feature of the BMS Module is the inclusion of indicator lights on the circuit board, which can be viewed through the clear enclosure lid, indicating relay switched status. The module operates on 9-12V ac/dc and is supplied complete with power pack. DATA IN IN 9-12V AC/DC FPC-30110 BMS MODULE PUMP 2 PUMP 1 HIGH LEVEL ALARM FAILURE Wiring Two core communication cable Distance between pump controller and BMS Module - up to 150 meters KEYPAD CONNECTION PIN 1 DUAL PUMP CONTROLLER COM-30089 500mA 240V 10A MAX IMPORTANT: READ INSTALLTION AND OPERATION MANUAL BEFORE USE MODE SELECT INPUT1 4-20mA + - INPUT2 INPUT3 INPUT4 BMS/ REMOTE STROBE SIREN 12Vac 2 Wire Connection PUMP 2 PUMP 1 DATA IN IN 9-12V AC/DC BMS MODULE HIGH LEVEL ALARM FAILURE For Connection to Monitoring Device (by others) Kit Includes BMS Control Card Power Pack Poly carbonate Enclosure with Clear Lid DATA IN IN 9-12V AC/DC PUMP 2 PUMP 1 HIGH LEVEL ALARM 85mm FAILURE BMS MODULE 125mm 55mm Section 3
Australia Pump Control Auxiliary Equipment Remote Status Indicator-Dual Pump FPC-30100 Remote Status Indicator A unique feature of the FPC-300 Dual Pump Controller is the coded Data Output, which can be utilized to provide a signal to a remote, compatible device such as this Remote Status Indicator. The unique feature is that the coded data signal, derived from the Pump Controller s micro processor, is conveyed through a low voltage 2 wire connection and then decoded by the Remote Status Indicator s micro controller. Once the signal is decoded the micro controller provides four outputs to LED s and a Buzzer mounted on the circuit board. Conditions displayed by the remote indicator include power on, high level, pump 1 fault and pump 2 fault. The indoor indicator is mounted on an attractive wall plate, which incorporates the four indicator lights, plus the buzzer and mute button. As soon as an alarm condition occurs at the pump station, the appropriate LED on the indicator is illuminated and the Buzzer starts to sound. The Buzzer will automatically silence after 5 minutes. The Buzzer can also be muted by way of the Mute button. The Alarm light will remain illuminated until the fault condition is remedied. FPC-30100 Wiring Two core communication cable Distance between pump controller and RSI - up to 150 meters MODE SELECT KEYPAD CONNECTION PIN 1 DUAL PUMP CONTROLLER COM-30089 INPUT1 4-20mA + - INPUT2 PUMP 1 INPUT3 INPUT4 PUMP 2 BMS/ REMOTE 500mA STROBE 240V 10A MAX IMPORTANT: READ INSTALLTION AND OPERATION MANUAL BEFORE USE SIREN 12Vac Kit Includes Mounting Plate PCB Plaster Bracket Mounting Screws 2 Wire Connection M REMOTE STATUS INDICATOR SIGNAL IN No external power source required Indoor Wall Mount Display The wall mount display is the size of a typical light switch, featuring sub-surface LED s and Mute button. The use of a UV stabilized membrane overlay, ensures a long lasting new look is maintained. 117mm Standard Switch Plate Size 73mm Section 3
Australia Level Alarm Pump Fault Pump Control Auxiliary Equipment Remote Status Indicator-Single Pump FPC-15100 Remote Status Indicator A unique feature of the FPC-1500 Single Pump Controller is the coded Data Output, which can be utilized to provide a signal to a remote, compatible device such as this Remote Status Indicator. The unique feature is that the coded data signal, derived from the Pump Controller s micro processor, is conveyed through a low voltage 2 wire connection and then decoded by the Remote Status Indicator s micro controller. Once the signal is decoded the micro controller provides three outputs to LED s and a Buzzer mounted on the circuit board. Conditions displayed by the remote indicator include power on, high level and pump fault. The indoor indicator is mounted on an attractive wall plate, which incorporates the four indicator lights, plus the buzzer and mute button. As soon as an alarm condition occurs at the pump station, the appropriate LED on the indicator is illuminated and the Buzzer starts to sound. The Buzzer will automatically silence after 5 minutes. The Buzzer can also be muted by way of the Mute button. The Alarm light will remain illuminated until the fault condition is remedied. Level Alarm Pump Fault FPC-15100 Wiring Two core communication cable Distance between pump controller and RSI - up to 150 meters MODE SELECT KEYPAD CONNECTION PIN 1 DUAL PUMP CONTROLLER COM-30089 INPUT1 4-20mA + - INPUT2 PUMP 1 INPUT3 INPUT4 PUMP 2 BMS/ REMOTE 500mA STROBE 240V 10A MAX IMPORTANT: READ INSTALLTION AND OPERATION MANUAL BEFORE USE SIREN 12Vac Kit Includes Mounting Plate PCB Plaster Bracket Mounting Screws 2 Wire Connection M REMOTE STATUS INDICATOR SIGNAL IN No external power source required Indoor Wall Mount Display The wall mount display is the size of a typical light switch, featuring sub-surface LED s and Mute button. The use of a UV stabilized membrane overlay, ensures a long lasting new look is maintained. 117mm Standard Switch Plate Size 73mm Section 3
Pump Control Auxiliary Equipment SMS Alarm Sender FPC-30120 SMS Alarm Sender A unique feature of the FPC-300 Dual Pump Controller is the coded Data Output, which can be utilized to provide a signal to a remote, compatible device such as this SMS Alarm Sender. The unique feature is that the coded data signal, derived from the Pump Controller s micro processor, is conveyed through a low voltage 2 wire connection and then decoded by the BMS unit. Once the signal is decoded the micro controller provides four inputs to the GSM modem which then in turn, sends SMS messages as configured. Features Up to 5 separate phone numbers to send messages to Sending of a descriptive message whenever an alarm condition is initiated or cleared Sending of alert message if backup battery voltage drops too low Kit Includes GSM modem (preconfigured with supplied phone numbers and SIM code) Antenna to suit 1.7Ah or 3Ah SLA battery 12V Power supply / battery charger Notes In order to pre-configure the GSM modem, the customer will need to supply an active SIM card, along with; up to 5 Phone numbers, all of which are messaged upon an alarm action. SIM code, so that the GSM modem can access the SIM card. Station name, to be included in any SMS sent, for identifying which pump station has sent the message. NOTE: Depending on which pump controller model has been ordered, the SMS Alarm Sender may need to be housed in a separate enclosure. Section 3
Pump Control Auxiliary Equipment Configuration & Data Log Device FPC-15010 - Overview FPC-15 Series Pump Controller Configuration and Data Log Device is an extremely useful setup tool, which works in conjunction with the 15000 Series Single Pump Controller. The device interconnects directly with the PCB and is able to both, configure a variety of features, as well as report logged data. The device has an LCD screen, arrow and enter keys making it very user friendly. Features Configurable Features: Manual mode timeout High level - enable High Level alarm - delay time High level alarm - automatic reset Low level alarm - enable Max idle timer - enable Max idle time Anti-seize timer - enable Anti-seize time Anti-seize run time Max run timer - enable Max run time Max run cool down time High pressure current sensing - enable High pressure current limit Overload current sensing - enable Overload current limit Logged Data: Number of pump starts Accumulated pump run hours Number of power resets Number of overloads Number of high levels Number of low levels Number of pressure inhibits Number of maximum run timeouts Serial number Software version FPC-15 SERIES PUMP CONTROLLER CONFIGURATION & DATA LOG DEVICE Section 3
Starters Section 4
DOL Starters Common Features The DOL Starter, housed in a robust, powder coated, lockable metal enclosure, provides a very cost effective way of controlling a pump where the usual standard features, typically available in pump controllers, are not required. Features of the DOL Starter include: Auto/Off/ Manual Switching, Low Voltage (24Vac) Circuitry for input Switches, Contactor and Overload motor protection for pumps. In addition to a Low Voltage switch input the Starter also has provision for a cut out switch. DOL STARTER As detailed below, the M range of DOL Starters is comprehensive and is available as an off the shelf stock item. MAN SELECTOR SWITCH The Range Product Code Voltage Rating Contactor Rating Overload Rating Enclosure Type * FPC-15900-A 2.5-4Amp 101 FPC-15900-B 4-6Amp 101 FPC-15900-C 7-10Amp 101 FPC-15900-D 9-13Amp 101 FPC-15900-E 12-101 FPC-15905-A 415Vac 2.5-4Amp 101 FPC-15905-B 415Vac 4-6Amp 101 FPC-15905-C 415Vac 7-10Amp 101 FPC-15905-D 415Vac 9-13Amp 101 FPC-15905-E 415Vac 12-101 * Please Note: Refer to Section 5 of this document for Enclosure Specifications Section 4
DOL Starters Component Layout & Wiring Model FPC-15900 24Vac / 24Vac TRANSFORMER MAN / 24Vac TRANSFORMER CUT SWITCH CONTACTOR WORKING LEVEL SWITCH CONTROL CIRCUIT EARTH NEUTRAL ACTIVE EARTH NEUTRAL ACTIVE INPUT OUTPUT CUT SWITCH WORK LEVEL 24Vac INPUT OVERLOAD TOL A1 A2 24Vac COIL CONTACTOR TOL E A N PUMP 1 Phase Internal Component Layout 1 Phase Wiring Diagram CIRCUIT BREAKER E A N Section 4
DOL Starters Component Layout & Wiring Model FPC-15905 24Vac / 24Vac TRANSFORMER / 24Vac TRANSFORMER MAN CUT SWITCH CONTACTOR WORKING LEVEL SWITCH CONTROL CIRCUIT EARTH ACTIVE 1 ACTIVE 2 ACTIVE 3 NEUTRAL EARTH PUMP 1 PUMP 2 PUMP 3 415Vac SUPPLY CUT WORK LEVEL SWITCH 415Vac OUTPUT 24Vac INTPUT TOL OVERLOAD 3 Phase Internal Component Layout 3 Phase Wiring Diagram A1 A2 24Vac COIL CIRCUIT BREAKER CONTACTOR TOL L1 L2 L3 E PUMP 415Vac N L1 L2 L3 E Section 4
Specifications Section 5
Enclosures Dimensions Enclosure - 201 300Hx200Wx150D Material: Material Thickness: Coating: Colour: IP Rating: Mild Steel Sheet 1.5mm Epoxy Polyester Powder Coated RAL 7035 IP65 200 150 Features: External Door has one lock Complete with galvanised mounting plate (1.8mm) 300 Replacement Code: FEB-30321 Enclosure - 202 300Hx300Wx150D Material: Material Thickness: Coating: Colour: IP Rating: Mild Steel Sheet 1.5mm Epoxy Polyester Powder Coated RAL 7035 IP65 300 150 Features: External Door has one lock Complete with galvanised mounting plate (1.8mm) 300 Replacement Code: FEB-30331 Section 5
Enclosures Dimensions Enclosure - 102 400Hx300Wx150D 150 Material: Material Thickness: Coating: Colour: IP Rating: Mild Steel Sheet 1.5mm Epoxy Polyester Powder Coated RAL 7035 IP65 300 Features: External Door has one lock Complete with galvanised mounting plate (1.8mm) 400 Replacement Code: FEB-40431 Enclosure - 103 400Hx300Wx200D Material: Material Thickness: Coating: Colour: IP Rating: Mild Steel Sheet 1.5mm Epoxy Polyester Powder Coated RAL 7035 IP65 300 200 Features: External Door has two locks Inner Door is attached with spring loaded hinges for quick release Complete with galvanised mounting plate (1.8mm) 400 Replacement Code: FEB-40432 Section 5
Enclosures Dimensions Enclosure - 104 400Hx400Wx200D Material: Material Thickness: Coating: Colour: IP Rating: Mild Steel Sheet 1.5mm Epoxy Polyester Powder Coated RAL 7035 IP65 400 200 Features: External Door has two locks Inner Door is attached with spring loaded hinges for quick release Complete with galvanised mounting plate (1.8mm) 400 Replacement Code: FEB-40442 Optional Enclosures Include: 304 Grade Stainless Steel 316 Grade Stainless Steel IP67 Poly Carbonate (Lockable) Pricing and specifications available on request Section 5
Liquid Level Section 6
Liquid Level Alarms Standard & Deluxe FPC-12650 & FPC-12651 The M Liquid Level Alarms are designed to provide warning indication when storage (Effluent, Grey Water or Rain Water etc) tank is either empty or full. Warning indication is determined by a float switch. Warnings are; Audio (buzzer), Visual (LED Pilot Light and/or Strobe). The Buzzer can be muted via a mute button. If not muted the Audible buzzer will automatically silence after 5 minutes. If a continuously sounding audible alarm is required, this can be done by changing the Jumper position on the circuit board (See FIGURE 1). The visual alarms will continue to remain on, until the alarm condition is eradicated. A standard feature of the Level Alarm is a Voltage Free (5Amp rated) output for connection to auxiliary devices. Controller can be installed up to 50m from the tank being monitored. Float Switch cabling is safe, low voltage circuitry. ALARM 5 MINUTE TIMEOUT CONTINUOUS MUTE FPC-12650 LIQUID LEVEL ALARM Circuit Board (FIGURE 1) FPC-12650 Liquid Level Alarm - Standard Dimensions - 85mm (h) x 55mm (d) x 125mm (w) LIQUID LEVEL ALARM HIGH LEVEL ALARM LIQUID LEVEL ALARM MUTE FPC- SERIES LOW LEVEL FPC-12651 Liquid Level Alarm - Deluxe Dimensions - 180mm (h) x 90mm (d) x 230mm (w) Section 6
Liquid Level Alarms Flush Mount & Battery Backup FPC-12656 - Flush Mounting Housed behind an attractive standard switch plate, is the unique flush mounting Liquid Level Alarm. Purpose built for the modern home environment, where rain water tanks, both above ground and below ground, have become a common feature. This discreet device, complements the decor of any home. The level alarm can be used for either low or high level alerts and provides for a safe, low voltage cabling installation between tank float switch and display unit. Features of this product include: Normally Open or Normally Closed input options. The unit is designed to initiate both visual and audible alarms as soon as an alarm condition occurs. The audible alarm can be silenced by way of the mute button or, it will automatically silence after 5 minutes of sounding. ON ALARM LEVEL ALARM Mute MUTE FPC-12656 Standard Switch Plate size SUPPLY ON 1 2 INPUT Wiring Diagram FPC-12657 - Battery Backup Since power failure at a pump station generally means a loss of the alarm features, there is a requirement for a Battery Backed Up Level Alarm. All features of the models 12650 & 12651 are common to this device however the unique feature of this product, is the provision of battery backup. Continuously charged by mains power supply, the unit s battery has sufficient capacity to drive the audible alarm for a period of 5 minutes and the visual alarm for a period of 12 hours after power failure has occurred. The battery is rated for continuous charging. MUTE M FPC-12657 LIQUID LEVEL ALARM C/W BATTERY BACKUP 12VDC BATTERY Wiring Diagram FPC-12657 Dimensions - 119mm (h) x 73mm (d) x 160mm (w) Section 6
Liquid Level Alarms Liquid Level Alarm Indicators Alarm Indicators - Remotely Powered The M Alarm Indicators are a low voltage (24Vac) alarm indicator that are generally used in conjunction with the Dual or Single Pump Controllers. The main function of the indicator is to provide remote indication of an alarm condition that exists in a pump station which is located in a inconspicuous location. The indicators would generally receive their input from an alarm interface module (see section 2 Dual Pump Control Auxiliary Equipment ). MUTE The enclosure, utilized for both models, is constructed from UV resistant poly carbonate and has an IP55 weatherproof rating. Alarm indication will continue until alarm condition is remedied at pump station. REMOTE ALARM INDICATOR Typical applications include Storm water Pump Stations located in carpark basements and Industrial/Commercial Properties where pump station is located at rear of building. FPC-12652 Dimensions - 85mm (h) x 55mm (d) x 125mm (w) Wiring Instructions 2 Core 1.0mm² Cabling is recommended for interface connection Pump Controller COIL OUTPUT 24Vac M FPC-12654 240V IN LEVEL ALARM INDICATOR 24Vac FPC-12654 Section 6 FPC-12655 Dimensions - 119mm (h) x 73mm (d) x 160mm (w)
Controllers Section 7
Undersink/Sullage Controllers & Alarms Common Features & The Range Common Features In instances where under sink / sullage chamber pump systems are installed, there is often a requirement for a High Level Alarm to provide audible and visual indication. M has further developed this Alarm Panel to provide additional features such as Dishwasher Interlock and Water Supply Interlock. In the event of High Level the Dishwasher Interlock System immediately isolates power to the Dishwasher, insuring that no further inflow to the chamber occurs. Similarly, in the event of a High Level the Valve Interlock System isolates water flow to the sink by way of pulsing a solenoid valve closed, ensuring no further black water is discharged from the sink into the chamber. Another feature of this system is that, in the event of a power failure (the pump not being able to pump), the valve is automatically pulsed closed. The systems are supplied in Kit Form complete with Level Switch, Valve and GPO (for Dishwasher) and no High Voltage connections are required. Common to all systems is the Visual and Audible (which can be muted) alarms. The Range Product Code Description Valve Type Float Switch Enclosure Type FPC-12659 Level Alarm c/w Valve Interlock 25mm 9006 NRB 2.5mm Cable Poly FPC-12660 Level Alarm c/w Dishwasher Interlock N/A 9006 NRB 2.5mm Cable Poly FPC-12661 Level Alarm c/w Valve & Dishwasher Interlock 25mm 9006 NRB 2.5mm Cable Poly FPC-12662 Level Alarm c/w Valve & Dishwasher Interlock & Drip Tray Moisture Sensor 25mm 9006 NRB 2.5mm Cable Poly Section 7
MUTE MUTE ALARM ALARM Undersink/Sullage Controllers & Alarms Schematics In the event of High Level, water supply to the sink is interrupted. DRAIN MAINS WATER MAINS WATER DRAIN TO SEWER LIQUID LEVEL ALARM Level Alarm c/w Dishwasher Interlock FPC-12660 In the event of High Level, power supply to the dishwasher is interrupted. DRAIN MAINS WATER MAINS WATER DRAIN TO SEWER LIQUID LEVEL ALARM SUPPLY TO DISHWASHER Section 7
MUTE MUTE ALARM ALARM Undersink/Sullage Controllers & Alarms Schematics Level Alarm c/w Valve & Dishwasher Interlock FPC-12661 In the event of High Level, water supply to the sink and power supply to the dishwasher are interrupted. DRAIN MAINS WATER MAINS WATER DRAIN TO SEWER LIQUID LEVEL ALARM SUPPLY TO DISHWASHER Level Alarm c/w Valve & Dishwasher Interlock & Drip Tray Moisture Sensor FPC-12662 In the event of High Level or water being present in the drip tray water supply to the sink and power supply to the dishwasher are interrupted. DRAIN MAINS WATER MAINS WATER DRAIN TO SEWER LIQUID LEVEL ALARM DRIP TRAY WITH MOISTURE SENSING PROBE SUPPLY TO DISHWASHER Section 7
Rain/Mains Section 8
Rain/Mains Water Controllers Features and Range Common Features The unique M Rain/Mains Water Controller is designed to provide a continuous supply of water for a variety of uses, whilst prioritising and maximising the usage of Rain Water. The system comprises a Controller, a unique Valve and a Liquid Level Switch. The controller not only monitors the level of stored Rain Water, switching the valve accordingly, but also provides a switched output for the control of power to a pressure pumping system. If Rain Water becomes available, the valve through which Mains Water is being supplied, is automatically pulsed closed by the controller, and at the same time, the pump output contacts are energised. In the event of either Rain Water Depletion or Power Failure the controller will immediately pulse the valve open, and de-energises the pump output contacts. The controller has a System Test function which, if initiated, changes the status of the system to enable the operator to check pump and valve function at the press of a button. Features include: - Unlimited pump options, Single or Three Phase, above ground or submersible - Compatible with an entire range of high flow, low head loss valves - No pressure reducing valves - No continuously actuated solenoid valves - Test Button - Provides change of system status, including pump and valve switching - Indicator Lights provide power and valve status information - Pump protection feature - If Rain Water is depleted, switching of pump output isolates power to pressure pump system - Controller can be situated up to 50m from storage tank - Ideal for Industrial, Commercial and/or Domestic applications The Range Product Code Pump Voltage Contactor / Overload Max Current Enclosure Type FPC-12720 None 6Amps Poly FPC-12721 None 6Amps Poly FPC-12724-A Yes 2.5-4Amps 103 * FPC-12724-B Yes 4-6Amps 103 * FPC-12724-C Yes 6-9Amps 103 * FPC-12724-D Yes 9-13Amps 103 * FPC-12725-A 415Vac Yes 2.5-4Amps 103 * FPC-12725-B 415Vac Yes 4-6Amps 103 * FPC-12725-C 415Vac Yes 6-9Amps 103 * FPC-12725-D 415Vac Yes 9-13Amps 103 * * Please Note: Refer to Section 5 of this document for Enclosure Specifications Section 8
PRESS CONTROL RAIN WATER MAINS WATER SYSTEM SYSTEM TEST DANGER - HIGH VOLTAGE DO NOT REMOVE COVER. AUTHORIZED PERSONS ONLY SYSTEM TEST DANGER - HIGH VOLTAGE DO NOT REMOVE COVER. AUTHORIZED PERSONS ONLY Rain/Mains Water Controllers Controller Descriptions Product Code Product Description FPC-12720 OEM Version Housed in a robust, weatherproof, poly carbonate enclosure, this unit is ideal for OEMs who require a control system to compliment a pressure pumping system. The unit is supplied without any cable penetrations providing the installer complete installation versatility. RAIN WATER MAINS WATER SYSTEM Rain / Mains Water Controller Dimensions - 145mm (h) x 85mm (d) x 170mm (w) FPC-12721 Quick Plug DIY Version Sharing the same enclosure as the OEM Version, the DIY model has been pre-fitted with sockets for the pump, valve and float switch connections. All these connections differ from each other making it impossible to incorrectly connect the unit. This is an excellent feature for installations where appropriately qualified tradesman are not available. Float Switch PUSH Valve Pressure Controller Power Lead Dimensions - 145mm (h) x 85mm (d) x 170mm (w) FPC-12724 & FPC-12725 Industrial/ Commercial Version For Industrial and Commercial applications such as playing fields, golf courses and large commercial properties, where a high flow system is required, standard controllers for both Heavy Duty 1 Phase and 3 Phase 415Vac pumps are available. Housed in a lockable metal enclosure, the FPC-12724 and FPC-12725 controllers are equipped with contactors and overloads compatible for pumps (1Ph or 3Ph) rated up to13amps Full Load current. Dimensions - 400mm (h) x 300mm (w) x 200mm (d) Schematic MAINS WATER Isolation Valve APPLICATIONS Pulse Latching Solenoid Valve Dual Check Valve Mains Power Supply Rain / Mains Water Controller TOILET LAUNDRY Pressure Switch/Controller OVERFLOW RAIN WATER GARDEN Float Level Switch Section 8
ON Rain/Mains Water Controllers Component Layout RAIN/MAINS WATER CONTROLLER KEYPAD RELAY Model FPC-12724 1 Phase CONTACTOR E N A PUMP N A E SUPPLY PRESSURE FLOAT VALVE + - CONTROL CIRCUIT OVERLOAD -DANGER- HIGH VOLTAGE DO NOT OPEN COVER AUTHORISED PERSONS ONLY FPC-SERIES Valve + - Low Pressure Switch Low Level Float Switch E A N E A N Low Voltage Connections Output Supply Component Layout Enclosure 103 See Section 5 for Enclosure details RAIN WATER MAINS WATER SYSTEM TEST SYSTEM Rain / Mains Water Controller DANGER - HIGH VOLTAGE DO NOT REMOVE COVER. AUTHORIZED PERSONS ONLY MAIN ISOLATOR Internal Door Section 8
Rain/Mains Water Controllers Wiring Diagram FPC-12724 1 Phase KEYPAD RAIN/MAINS WATER CONTROLLER Australia PRESSURE FLOAT VALVE + - N A E SUPPLY E N A PUMP R1 TOL PUMP LIGHT RELAY COIL TOL CONTROL CIRCUIT BREAKER ISOLATOR E A SUPPLY N PRESSURE SWITCH FLOAT SWITCH VALVE LOW VOLTAGE DEVICES A1 A2 COIL CONTACTOR TOL E A N PUMP Section 8
ON Rain/Mains Water Controllers Component Layout RAIN/MAINS WATER CONTROLLER RELAY Model FPC-12725 3 Phase KEYPAD CONTACTOR E N A PUMP N A E SUPPLY PRESSURE FLOAT VALVE + - RAIN WATER SYSTEM TEST MAINS WATER SYSTEM CONTROL CIRCUIT Rain / Mains Water Controller DANGER - HIGH VOLTAGE DO NOT REMOVE COVER. AUTHORIZED PERSONS ONLY OVERLOAD MAIN ISOLATOR -DANGER- HIGH VOLTAGE DO NOT OPEN COVER AUTHORISED PERSONS ONLY FPC-SERIES Valve + - Low Pressure Switch Low Level Float Switch E A A A N E P P P 1 2 3 1 2 3 Low Voltage Connections 415Vac Supply 415Vac Pump Component Layout Enclosure 103 See Section 5 for Enclosure details Internal Door Section 8
Rain/Mains Water Controllers Wiring Diagram FPC-12725 3 Phase KEYPAD RAIN/MAINS WATER CONTROLLER Australia PRESSURE FLOAT VALVE + - N A E SUPPLY E N A PUMP N R1 PUMP LIGHT TOL RELAY COIL CONTROL CIRCUIT BREAKER E A1 415Vac SUPPLY TOL ISOLATOR SWITCH A2 A3 PRESSURE SWITCH FLOAT SWITCH VALVE LOW VOLTAGE DEVICES A1 A2 COIL CONTACTOR TOL 1 2 3 E A A A PUMP 415Vac Section 8
Control Section 9
General Pump Control & Level Indication Grey Water Pump Controller FPC-12500, FPC-12501 & FPC-12504 The M Grey Water Pump Controller is designed for the management of Grey Water. Grey Water is the water discharged from baths, showers and laundries. The unique design enables the controller to monitor the levels of Grey Water in a tank and activates the pump to start and stop supply of Grey Water to selected outlets, such as the garden. If no activity (pump not worked) for 24hrs, the system will automatically activate the pump to pump out any residual Grey Water present in the tank. Controller compatible with probes and floats. PUMP RUN GREY WATER PUMP CONTROLLER DANGER HIGH VOLTAGE DO NOT REMOVE COVER AUTHORISED PERSONS ONLY FPC-12500 Econo Dimensions - 85mm (h) x 55mm (d) x 125mm (w) ON GREY WATER PUMP CONTROLLER PUMP RUN ON PUMP RUN GREY WATER PUMP CONTROLLER FPC-12501 Standard Dimensions - 119mm (h) x 73mm (d) x 160mm (w) FPC-12504 Quick Plug Dimensions - 119mm (h) x 73mm (d) x 160mm (w) Schematic ON PUMP RUN GREY WATER PUMP CONTROLLER APPLICATIONS GREYWATER LAUNDRY SHOWER & BATH WATER GARDEN GREYWATER Section 9
General Pump Control & Level Indication Rain/Storm Water - Tank Fill FPC-11005 & FPC-11006 This simple, yet effective controller provides the means of controlling an automatic pump, used to transfer storm water from a collection pit, to a storage tank. The system provides for Low Voltage cabling between the float switch, situated in the storage tank, and the controller. When the storage tank is full, the controller inhibits the pump and the Tank Full light is illuminated. Features Automatic Tank Full pump inhibitor Tank Full indicator light Low voltage Float Switch circuitry Rated for pumps up to 8Amps Weatherproof poly carbonate enclosure Schematic TANK FULL RAIN WATER TANK FILL FPC-11005 - Standard Version Kit Includes STORM WATER Spare glanded penetration provided for Float Switch cable TRANSFER PIPE RAIN/STORM WATER OVERFLOW STORAGE TANK Controller Enclosure c/w power lead and moulded plug Mounting brackets 9006 NRB 10m Cable Float Switch Quick Plug connection for pump COLLECTION PIT TANK FULL RAIN WATER TANK FILL FPC-11006 - Quick Plug Version Kit Includes STORM WATER Quick Plug Float Switch connection provided TRANSFER PIPE RAIN/STORM WATER OVERFLOW STORAGE TANK Controller Enclosure c/w power lead and moulded plug Mounting brackets 9006 NRB 10m Quick Plug Float Switch Quick Plug connection for pump Quick Plug connection for float switch COLLECTION PIT Section 9
General Pump Control & Level Indication Pump Shut Off Controller FPC-11010 Low Level - Pump Shut Off Controller This simple, yet effective controller provides the means of controlling an automatic pump, used to pump water from a tank into the home. The system provides for Low Voltage cabling between the float switch, situated in the storage tank, and the controller. When the storage tank is empty, the controller inhibits the pump and the Low Level light is illuminated. Power to the pump is restored once water level in the tank has risen to the reset level. Features Power on indication Low level indication 10Amp switch rating Quick Plug pump and float switch DIY connection Low voltage float switch circuitry Kit Includes Controller Enclosure c/w power lead and moulded plug Mounting brackets 9006 NRB 10m Cable Float Switch Schematic ON LOW LEVEL PUMP SHUT CONTROLLER TO HOUSE PUMP 24Vac MAINS WATER BALL VALVE FOOT VALVE Section 9
General Pump Control & Level Indication Liquid Level Controller FPC-12700 The M Liquid Level Controller is ideal for maintaining water at predetermined levels in a tank. The controller receives inputs from a float switch, which is located in the water tank. By utilizing either the normally open or the normally closed output contacts, the system can be used for either filling or emptying a tank. The 24Vac output can be directly connected to a solenoid valve for mains top up systems or, alternately, could be used to energise the contacts of a relay or contactor coils for pump or motor control. Features Simple retrofit Ideal for swimming pools, water tanks and reservoirs Delay in activation obviates wave induced switching Power On and relay switched indication Switching differential - Min 25mm - Max 10m Distance of probe from electronics up to 20m ON RELAY SWITCHED LIQUID LEVEL CONTROLLER FPC-12700 Dimensions - 85mm x 55mm x 125mm Schematic ON RELAY SWITCHED LIQUID LEVEL CONTROLLER FLOAT SWITCH VALVE 24Vac MAINS WATER Float Switch 24Vac Solenoid Valve Section 9
General Pump Control & Level Indication Tank Level Indicator FPC-12705 & FPC-12706 This simple, yet highly effective Tank Level Indicator provides an extremely accurate and informative indication of water level within a tank. The controller is coupled to a Hydrostatic Pressure Transducer, which provides a 4-20mA signal to the Process Meter. The Process Meter displays the level in very clear LED numerals. Features Hydrostatic Pressure Transducer rating: 0-10m Process Meter has 2 relay outputs Display can be configured to read: m/mm (depth), percentage (full) or litres (capacity) Optional: Sewage/Waste water Transducer available Process Meter TANK LEVEL INDICATOR Schematic FPC-12705 Standard Version Kit Includes TANK LEVEL INDICATOR Control Panel housing Process Meter Flex & Plug for connection to Mains power Stainless Steel Hydrostatic Pressure Transducer c/w 10m cable FPC-12706 Wireless Version Kit Includes Control Panel housing Process Meter Flex & Plug for connection to Mains power Stainless Steel Hydrostatic Pressure Transducer c/w 10m cable Transmitter Receiver TANK LEVEL INDICATOR TRANSMITTER Section 9
Press to change System Status DO NOT REMOVE COVER - AUTHORISED PERSONS ONLY Press to change System Status DO NOT REMOVE COVER - AUTHORISED PERSONS ONLY General Pump Control & Level Indication Remote Signal Communicator Functional Overview The M Remote Signal Communicator is designed, manufactured and tested to be compatible with all M liquid level control products where a switched input is required. The system, which comprises two models, mains and solar power versions, enables remote switching, necessary when interlink cabling is either not practical or too costly. The units are set to communicate a signal burst every 60 seconds, ensuring reliability and consistency. The transmitter is supplied complete with an antenna and, where necessary, an optional antenna is available for the receiver. Features No interlink cabling is required No costly and disruptive excavations Up to 500m range (conditions apply) Maintenance free Australian Standards compliant PLEASE NOTE: If required, the Receiver Unit from either models, can be mounted within the enclosure of the controller that it is interfacing with. Pricing and implication would be enquiry specific. Schematics FPC-13095 Mains Powered Communicator Kit Includes IP55 Weatherproof Enclosures Transmitter Receiver MAINS WATER TANK WATER SYSTEM TEST Rain/Mains Water Controller RECEIVER TRANSMITTER FPC-SERIES Optional Extra: FPC-13098 Receiver Antenna DANGER HIGH VOLTAGE FPC-13096 Solar Powered Communicator Kit Includes IP55 Weatherproof Enclosures Transmitter Receiver Regulator 7.2Amp/hr Battery 5W Solar Panel MAINS WATER Rain/Mains Water Controller DANGER HIGH VOLTAGE TANK WATER SYSTEM TEST FPC-SERIES RECEIVER TRANSMITTER Optional Extra: FPC-13098 Receiver Antenna NOTE: Pole for Solar Panel not included. Section 9
General Pump Control & Level Indication Dual Water - Master Valve Controller FPC-12765 Functional Overview For use in conjunction with almost any irrigation controller, this unique M Dual Water Master - Valve Controller, is ideal for irrigation systems, where there is a dual water source ie; Mains water and Rain water. The controller is designed to automatically select the appropriate water source for a particular watering station ie; lawns or garden beds. The controller enables the operator, at the flick of a switch, to change the water source for particular stations ensuring compliance with changing levels/stages of water restrictions. Example of application: With Stage 3 water restrictions in place, a home owner is only allowed to water lawn and garden with Rain water. However, with Stage 3 restrictions in place, it is permissible to water garden beds with Mains water. Should restrictions be lifted from Stage 4 to Stage 3, this change is made simple with the M controller by moving the selector switch from Stage 4 to Stage 3, the rest happens automatically. MASTER VALVE MAINS WATER 3 1 4 STAGE RESTRICTION LEVEL Features MASTER VALVE RAIN WATER Rain water Master Valve switched indication Mains water Master Valve switched indication Simple setup of station allocation User friendly selection of water supply 1 LAWN 2 LAWN 3 LAWN 4 LAWN 5 LAWN 6 LAWN GARDEN GARDEN GARDEN GARDEN GARDEN GARDEN Schematic Kit Includes Controller c/w selector switches and indicator lights Terminations for inputs from irrigation controller Terminations for outputs to solenoid valves MASTER VALVE MAINS WATER IRRIGATION CONTROLLER MASTER VALVE RAIN WATER 3 1 4 STAGE RESTRICTION LEVEL 1 LAWN 2 LAWN 3 LAWN 4 LAWN 5 LAWN 6 LAWN GARDEN GARDEN GARDEN GARDEN GARDEN GARDEN GARDEN RAIN WATER RAIN WATER MASTER VALVE LAWN STATION 1 STATION 2 STATION 3 MAINS WATER MAINS WATER MASTER VALVE Section 9
DO NOT OPEN COVER AUTHORISED PERSONS ONLY FPC-SERIES General Pump Control & Level Indication Leak Detection & Mains Water Isolator FPC-12668 Functional Overview This controller has been developed for areas where there is a risk of a major leak or spill that could occur at any time, which requires the automatic shut-off of the Mains water supply. The system is made up of a controller complete with status indication, a moisture/water detection probe and a specifically engineered DC Pulse Latching Solenoid Valve. Features Continuous Monitoring Clear Status Indication Power Fail-Valve Closed feature Manual Override BMS available as V/F Contacts LEAK DETECTED Available Valve Sizes Size 25mm 40mm 50mm Flow l/min MAX 120 300 450 MAINS WATER ON MAINS WATER Kit Includes Powder Coated Control Panel Conductivity probe c/w 10m Cable 316 Stainless Steel Saddle Valve c/w DC Pulse Latching Solenoid -DANGER- HIGH VOLTAGE 1. Conductivity Probe will detect presence of water 2. If water is detected, Solenoid Valve will isolate Mains Water 3. Mains Water will also be isolated in the event of power failure LEAK DETECTED MAINS MAINS WATER ON WATER SUPPLY SOLENOID VALVE WATER MAINS PROBE SADDLED IN PLACE 100mm Section 9
General Pump Control & Level Indication Intrinsically Safe Pump Start Switch FPC-15805 Functional Overview It is a common requirement for applications where fuels and hydrocarbons could potentially be present, to have an Intrinsically Safe Installation specified. Whilst many pumps have the appropriate Ex approvals for these applications, accredited level switches, that provide the Start and Stop signal for these pumps are difficult to come by. The M Intrinsically Safe Pump Start Switch Controller provides a simple yet effective solution for these installations. Incorporating an Intrinsically Safe Barrier Relay, the controller is designed to switch a Pump utilising a standard float style switch. Features 10amp Pump Switching Poly Carbonate Weatherproof Enclosure LED Status Indication on Barrier Relay INTRINSICALLY SAFE PUMP SWITCH INTRINSICALLY SAFE BARRIER RELAY TRANSFORMER / 24Vdc Earth Active Neutral PUMP RELAY INSULATION BARRIER FLOAT 1 FLOAT 2 INTRINSICALLY SAFE CONNECTIONS Under Lid Inside Componentry Power Supply Entry Pump Power Entry Float Switch Entry Schematic FUEL SERVICE STATION INTRINSICALLY SAFE PUMP SWITCH Located in Safe Area Intrinsically Safe Float Switch connection EX Pump
Sensors Section 10
Water Level Sensors Float Switches The 9000 Series M Float Switch, which utilises an innovative, yet simple fool proof switching concept, has greatly enhanced Float Switch reliability. The positive microswitching eliminates the possibility of more than one circuit being in operation at any one time. The design innovation of the Switch is the sliding detent action which obviates wave induced oscillation (common in mercury type switches) while maintaining consistency in switching level accuracy. The smooth robust ABS switch housing on the 9006, 9008 and 9010 models, prevents adhesion of foreign materials. Our extensive range of switches, cable types and cable lengths ensures we have the right product to suit the application. Common Features & Specifications Liquid Temperature: Liquid Density: Protection: Working Pressure: Switching Speed: Contact Life: Switching Angle: Max Voltage: Cable Size: Housing Material: Cable Material: Chemical Resistance: Min 0 C (32 F) Max 60 C (140 F) Min.65g/cm² Max 1.5g/cm² IP68 @ 20m (65ft).35MPa 600/min 10 000 switches 20 (from horizontal) 750Vac ø 7mm/3 x.75mm² (9008 & 9010) or ø 6mm/3 x.5mm² (9006) ABS - Acrylonine Butadiene Styrene Oil / chemical resistant, submersible neoprene Rubber cable Acid - Good Alkaline - Good Petro - Good Section 10
Water Level Sensors The Range 9004 Series Product Code Cable Length Cable Type Contacts Switch Rating FSW-12409 6m Neoprene Rubber N/C & N/O 6Amp FSW-12410 10m Neoprene Rubber N/C & N/O 6Amp FSW-12411 15m Neoprene Rubber N/C & N/O 6Amp FSW-12412 20m Neoprene Rubber N/C & N/O 6Amp FSW-12413 30m Neoprene Rubber N/C & N/O 6Amp FSW-12414 40m Neoprene Rubber N/C & N/O 6Amp FSW-12415 50m Neoprene Rubber N/C & N/O 6Amp 9006 Series Product Code Cable Length Cable Type Contacts Switch Rating FSW-12529 6m Neoprene Rubber N/C & N/O 6Amp FSW-12530 10m Neoprene Rubber N/C & N/O 6Amp FSW-12531 15m Neoprene Rubber N/C & N/O 6Amp FSW-12532 20m Neoprene Rubber N/C & N/O 6Amp FSW-12533 30m Neoprene Rubber N/C & N/O 6Amp FSW-12534 40m Neoprene Rubber N/C & N/O 6Amp 9008 Series Product Code Cable Length Cable Type Contacts Switch Rating FSW-12511 6m Neoprene Rubber N/C & N/O 10Amp FSW-12512 10m Neoprene Rubber N/C & N/O 10Amp FSW-12513 15m Neoprene Rubber N/C & N/O 10Amp FSW-12514 20m Neoprene Rubber N/C & N/O 10Amp FSW-12515 30m Neoprene Rubber N/C & N/O 10Amp FSW-12516 40m Neoprene Rubber N/C & N/O 10Amp 9010 Series Product Code Cable Length Cable Type Contacts Switch Rating FSW-12517 10m Neoprene Rubber N/C & N/O 10Amp FSW-12518 15m Neoprene Rubber N/C & N/O 10Amp FSW-12519 20m Neoprene Rubber N/C & N/O 10Amp FSW-12520 30m Neoprene Rubber N/C & N/O 10Amp FSW-12521 40m Neoprene Rubber N/C & N/O 10Amp Section 10
Water Level Sensors Wiring Instructions 9004 Series - Wiring Instructions Connect Cream + Black Normal Position Connect Blue + Black Connect Brown + Black Cable Weight 220 grams 100mm Min Normal Position 95mm 70mm 60mm Close on Fall - (Normally Closed) Close on Rise Dimensions Connect Blue + Black Connect Brown + Black Cable Weight 200 grams Normal Position 129mm 106mm 54mm Close on Fall - (Normally Closed) Close on Rise Dimensions Connect Blue + Black Connect Brown + Black Normal Position 160mm 123mm 70mm 70mm Close on Rise Operation Dimensions 9006 Series - Wiring Instructions 9008 Series - Wiring Instructions 9010 Series - Wiring Instructions Cable Weight 200 grams 100mm Close on Fall - (Normally Closed) Close on Rise Dimensions Section 10
Water Level Sensors Magnetic Float Switch FSW-12564 & FPC-12565 High quality housing suitable for most liquids eg: oils, mild chemicals. Fully immersible. Ideal for water tank systems such as rain or waste water management, activating boat bilge pumps etc. Can be used to control pumps or electric valves when liquid levels change. Features a weatherproof membrane which mounts on the inside of the tank. Dimensions FSW-12564 FSW-12565 A B C D E F G 14mm 5mm 51mm 28mm 1mm 1.5mm 28mmØ 88mm 56mm 18mm 40mm 45 12mm 24mm Cable Length 300mm 300mm FSW-12566 88mm 56mm 18mm 40mm 45 12mm 24mm 10m A B C FSW-12565/12566 E D D E F F C A G B G FSW-12564 Common Features & Specifications Switching Current: Contact Rating: Contact Resistance: Insulation Resistance: Magnetic Sensitivity: Operate Time: Temperature Rating: 0.5A DC 1.5A @ 200Vdc (max) 100mΩ 10 12 Ω 20 to 50 AT 0.8ms -30 C to 147 C Section 10
Water Level Sensors Multi Level Float Switch FSW-12545 Specifications Product Code Operating Temperature Housing Material Cable Type FSW-12545 0 C - 45 C PVC Neoprene Rubber Features: No more tangled floats No more setting up with conduits and ties No more trying to pull multiple float wires through undersized conduit No more trying to decipher which wires relate to which floats Resin filled / potted connection - fully submersible Neoprene rubber float cables Horizontal pivot point for switching accuracy / consistency Internally weighted obviating current induced travel Dimensions Mounting 210mm 260mm 260mm 200mm Connection Brown Common Blue White Low Medium Orange High Artwork not drawn to scale Section 10
Water Level Sensors Stainless Steel Magnetic Float Switch The Range CODE FSW-12570 FSW-12571 FSW-12572 FSW-12573 FSW-12574 DESCRIPTION Short Stem Single Vertical Magnetic Float Switch Long Stem Single Vertical Magnetic Float Switch Long Stem Dual Vertical Magnetic Float Switch Side Mounted Single Magnetic Float Switch Side Mounted Dual Magnetic Float Switch Features Single & Dual Point Options Magnetic Reed Switch Technology High Reliability / Repeatability Standards Direct Interface to Controllers High Temperature Rating (to 125 C) High Pressure Rating (to 200 PSIG) Suitable for Corrosive Conditions Specifications Max Contact Rating Max Switching Voltage Max Switching Current Max Breakdown Voltage Max Carry Current Max Contact Resistance Temperature Rating Float Material Float Stem/Body Material Float SG Float Dimensions Dual Float Differential Single Level / Long-Stemmed Vertical Magnetic Float Switch Dual Level / Long-Stemmed Australia Vertical Magnetic Float Switch 50W 220V DC 1.5A 300V DC 3.0A 100mΩ -30~+125 C 304SS 304SS 0.70 28mm(W)x26mm(H) 36mm Australia Right-Angled Magnetic Float Switch Dual Level Right-Angled Magnetic Float Switch Australia Australia 71mm 71mm 62mm 216mm 140mm 117mm 81mm FSW-12570 FSW-12571 FSW-12572 FSW-12573 FSW-12574 Commonly used in food processing, medical, heating, and cooling equipment Section 10
Water Level Sensors Conductivity Probes The M Conductivity Probe is designed and manufactured with four preset, Stainless Steel Sensing Points. These would commonly be used as Common, Stop, Start and High Level. The Probe would normally be set up in conjunction with a Conductivity Relay, which would interface with a Pump Control Circuit The Probe can be used in a wide range of applications including: Potable, Grey, Black, Storm and Rain water. Whilst the Probe has no serviceable parts, a periodic wipe down is recommended to maintain optimum performance. Features 316 Single Stainless Steel Sensing Points Specifications Mounting Operating Temperature Housing Material Cable Type Sensing Points Directly into liquid (submersible) 0 C - 50 C PVC PVC 316 Stainless Steel The Range CODE SENSING POINTS A (mm) B (mm) C (mm) D (mm) CABLE (m) FPC-12530 4 55 50 50 30 10 FPC-12531 4 55 100 100 30 10 FPC-12532 4 55 150 150 30 10 FPC-12533 4 55 300 300 30 10 Dimensions D A B C Base Section 10
Water Level Sensors Conductivity Probes FPC-12521 Specifications Product Code Weight Mounting Operating Temperature Housing Material Cable Type Sensing Points FPC-12521 Directly into 45grams liquid 0 C - 75 C ABS (submersible) Neoprene Rubber 304 Stainless Steel Features Single Stainless Steel Sensing Points Dimensions 81mm 18mm Cable Length - 10m FPC-12520 Specifications Product Code Weight Mounting Operating Temperature Housing Material Cable Type Sensing Points FPC-12520 Directly into 100grams liquid 0 C - 75 C (submersible) 304 Stainless Steel Neoprene Rubber 304 Stainless Steel Features Dual Stainless Steel Sensing Points Dimensions 148mm 16mm Cable Length - 10m Section 10
Water Level Sensors Hydrostatic Pressure Transducer FPC-12571 Functional Overview This M Hydrostatic Pressure Transducer is designed to be used for potable/raw/ rain water applications. (Not recommended for waste water. See model FPC-12570) The unit is suited to 4-20mA applications where precise level readings are required. Features Pressure Range: 0-1bar (0-10m) Small body diameter - 28mm Excellent repeatability and long term stability Excellent anti-interference ability Application: depth or level measurement in wells, open water and ground water level measurement Specifications & Dimensions Pressure Range: Level Range: Overload Pressure: Accuracy: Supply Voltage: Output Signals: Temperature Ranges: Gauge pressure: 0-1bar (0-10m) 0m-200m (site dependent) 1.5 times full scale 0.5% F.S 12~30Vdc ; 24Vdc 4~20mA Compensated Temperature: 0~50 C Media: -10~70 C Environment: -30~85 C Storage: -40~125 C Temperature Compensation: Electrical Connection: Protection Classification: Vibration: Housing Material: Operating Life: 0.02%F.S./ C Vented Cable Sensor is IP68 20g ; 20~5000HZ 316 Stainless Steel >1x10 8 Pressure Cycles Dimensions Installation 28mm 7.4mm 109mm 128mm FPC-12569 Hydrostatic Transducer Bracket Optional non kink Hanging Bracket 50mm (Min) 100mm (Min) Section 10
Water Level Sensors Hydrostatic Pressure Transducer FPC-12570 Functional Overview This M Hydrostatic Pressure Transducer is designed to be used for both potable/raw/rain water and waste water applications. The unit is suited to 4-20mA applications where precise level readings are required. Features Pressure Range: 0-1bar (0-10m) Small body diameter - 39mm Excellent repeatability and long term stability Excellent anti-interference ability Application: depth or level measurement in wells, open water and ground water level measurement Specifications & Dimensions Pressure Range: Level Range: Overload Pressure: Accuracy: Supply Voltage: Output Signals: Temperature Ranges: Gauge pressure: 0-1bar (0-10m) 0m-200m (site dependent) 1.5 times full scale 0.5% F.S 12~30Vdc ; 24Vdc 4~20mA Compensated Temperature: 0~50 C Media: -10~70 C Environment: -30~85 C Storage: -40~125 C Temperature Compensation: Electrical Connection: Protection Classification: Vibration: Housing Material: Operating Life: 0.02%F.S./ C Vented Cable Sensor is IP68 20g ; 20~5000HZ Stainless Steel >1x10 8 Pressure Cycles Dimensions Installation 7.4mm 39mm 25mm 93mm 19mm 28mm FPC-12569 Hydrostatic Transducer Bracket Optional non kink Hanging Bracket 50mm (Min) 100mm (Min) Section 10
Connectors Section 11