RAYBURN HEATRANGER 880/8120/8150K (M) SPARE PARTS MANUAL

RAYBURN HEATRANGER 880/8120/8150K (M) SPARE PARTS MANUAL LPRT 514860 DATE: OCTOBER 2006

RAYBURN HEATRANGER 880/8120/8150K (M) SEPTEMBER 2010 TWIN HEAD BURNER ITEM No. CAT No. DESCRIPTION PRODUCT CODE 1 2 3 4 4 5 6 7 8 8 9 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 29 29 30 30 31 31 32 33 35 35 35 35 36 37 38 39 40 41 42 43 R4651 R4652 R4655 R4659 R4660 R4662 R4663 R4929 R4666 R4667 R4800 R4677 R4679 R5387 R5485 R5163 R4809 R5845 R4803 R5164 R4806 R3979 R4694 R4807 R4696 R4697 R4698 MOTOR M181/32 CAPACITOR C107/9 ANTI-VIBRATION DAMPER E538/2 O-RING BFG01043 80K/120K O-RING BFG01025 150K MOTOR GASKET BFG01005/3 BURNER SUPPORT BFS05060/001 FAN 120 x 50 W123/1 FAN SCOOP AIR CON BFC08010/001 80K/120K FAN SCOOP AIR CON BFC08401/001 150K GASKET BFG01005/9 80K/120K GASKET BFT11510 150K FLANGED EXT AIR INTAKE BFC03074 80K/120K FLANGED EXT AIR INTAKE CFA02009/001 150K RELAY FINDER 6282 R733/2 CONTROL BOX BASE SATRONIC A416 CONTROL BOX SATRONIC DKO970 A156 IGNITION TRANSFORMER 15/40 T130 PHOTORESISTOR SATRONIC A214 COOKER CORRUGATED HOSE S951/31 BOILER CORRUGATED HOSE S951/4 GLASS ASSEMBLY BLR GRV1S001 SUPPORT GLASS COOKER E501/1 GLASS CFA05085 INDEX BFT11509 HEAD HOLDER DISC - BFT11518/008 FLAP BOILER BFT11504/001 FLAP COOKER BFT11535/001 AIR DAMPER BFT 11519/208 NOZZLE HOLDER BOILER BFT11507/151 NOZZLE HOLDER COOKER BFC11017 NOZZLE HOLDER SUPPORT BFC10030/002 IGNITION CABLES BFE01401/7 IGNITION ELECTRODES SET BFE01106 BOILER NOZZLE U1065/80EH 80K BOILER NOZZLE U1100/80H - 120K BOILER NOZZLE U1125/60S 150K COOKER NOZZLE U1035/80S BOILER HEAD HOLDER PIPE BFT11522/208 COOKER HEAD HOLDER PIPE BFT11522/108 BOILER REAR DISC BFD01012/001 COOKER REAR DISC BFD01019/001 SUPPORT IGNITION TRANSFORMER BFT11521/001 PIPE SUPPORT BFB01314/001 BOILER BLAST TUBE BFB01104/051 80K BOILER BLAST TUBE BFB01153/009 120K BOILER BLAST TUBE BFB1035/009 150K COOKER BLAST TUBE BFB01069 GASKET Y105 NIPPLE BFR01103/001 HOSES S952/16 COUPLING MP504 PUMP MOTOR P121/8 OIL FILTER S117/8 OIL VALVE (PARKER VE131 IN) V175/8 COIL (PARKER) V516/4 RO4M998551 RO4M998552 RO4M997388 RO4M997389 RO4M998931 RO4M998555 RO4M997391 RO4M997392 RO4M997137 RO4M998558 RO4M997417 RO4M998559 RO4M997393 RO4M998561 RO4M998562 RO4M997418 RO4M998804 RO4M998565 RO4M998566 RO4M997395 RO4M997404 RO4M997419 RO4M997405 RO4M997406 RO4M998662 RO4M997420 RO4M998575 RO4M997421 RO4M997422 RO4M998577 RO4M997397 RO4M997423 RO4M997424 RO4M997146 RO4M997451 RO4M997407 RO4M997540 RO4M998940 RO4M998674 RO4M997426 RO4M997398 RO4M997399 RO4M998666 RO4M997400 RO4M998942 RO4M997401 RO4M997402 RO4M997427 RO4M998669 RO4M998273 RO4M997403 RO4M998594 RO4M998670 RO4M998596 RO4M998599 RO4M998598 2

RAYBURN HEATRANGER 880/8120/8150K (M) TWIN HEAD BURNER 3

RAYBURN HEATRANGER 880/8120/8150K NOVEMBER 2007 BOILER AND BAFFLES ITEM No. CAT No. DESCRIPTION PRODUCT CODE 1 3 4 5 6 7 8 9 10 11 12 12A 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 R5442 R5557 R5463 R5464 R5465 R5466 R5467 R5468 R5589 R3891 R5469 R3897 R5443 BOILER ASSY COMBUSTION CHAMBER BOARD ALLTHREAD M8 x 50 PARTS OF BOILER WRAP INSULATION KIT FRONT ACCESS SEAL GASKET FRONT PANEL INSULATION BOARD FRONT ACCESS ASSY PLUG-IN SCREW M10 BOTTOM BAFFLE ASSY TOP BAFFLE ASSY BOILER FLUE GASKET COOKER FLUE GASKET FLUE CONNECTION ASSY COMBUSTION CHAMBER GASKET BURNER MOUNTING OUTER MOUNTING PLATE ALLTHREAD M8 x 50 GASKET - COMBUSTION CHAMBER COOKER CHAMBER INSULATION PACK PART OF ITEM 19 PART OF ITEM 19 PART OF ITEM 19 PART OF ITEM 19 PART OF ITEM 19 PART OF ITEM 19 PART OF ITEM 19 PART OF ITEM 19 RO1W360486 JPAD360576 KSTD50506 RO4M360577 JGSG360483 JPAD360482 RO1V360706 KPAN500295 RO1M360530 RO1M360529 JGSG360480 JGSG360481 RO1M360389 RO1M342924 JGSG342072 RO2M360542 KSTD50506 JGSG342073 RO4M342926 4

RAYBURN HEATRANGER 880/8120/8150K (M) BOILER AND BAFFLES 5

RAYBURN HEATRANGER 880/8120/8150K (M) MARCH 2010 CONTROL PANEL ASSY ITEM No. CAT No. DESCRIPTION PRODUCT CODE 1 1A 2 3 4 4A 4B 4C 4D 5 6 7 8 11 11A 12 12A 13 14 15 16 17 18 R5423 R3447 R5424 R4543 R5055 R5751 R5580 R5541 R4929 R5447 R5406 R5414 R5425 R5418 R5415 R5540 R4663 R5426 R5462 FACIA PANEL - UP TO M09-025 FACIA PANEL - FROM M09-025 SWITCH C1400XT COOKER ON NEON CONTROL KNOB COOKER - UP TO M09-025 CONTROL KNOB COOKER - FROM M09-025 BOILER CONTROL KNOB - UP TO M09-025 BOILER CONTROL KNOB - FROM M09-025 FACIA KNOBS REPLACMENT KIT (INCLS ITEMS 1A, 4A, 4C) - KIT TO BE USED WHEN REPLACING CONTROL KNOBS OR FACIA PANELS PUSH RIVOT ELECTRIC CONTROL CHASSIS CONTROL BOX CONTROL BOX BASE THERMOSTAT COOKER BOILER 30-80 C PUMP OVERRUN COOKER OVERHEAT BOILER OVERHEAT EARTH POST MOUNTING BRACKET RELAY FINDER BURNER CONTROL HEAT SHIELD FACIA HEAT SHIELD RO4M360515 RO4M360929 RO4M340778 RO4M360626 RG4M313440 RO4M360927 RO4M342512 RO4M360932 RO1M997797 RO4M341354 RO2M360511 RO4M998804 RO4M997418 RO4T360681 RO4T360683 RO4T360685 RO4T360682 RO4T360684 RO2M360510 RO4M998562 RO4M360704 RO4M360651 6

RAYBURN HEATRANGER 880/8120/8150K (M) CONTROL PANEL ASSY 7

RAYBURN HEATRANGER 880/8120/8150K (M) DECEMBER 2008 FRONT PLATE AND DOORS ITEM No. CAT No. DESCRIPTION PRODUCT CODE 1 2 3 4 4A 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19A 20 21 22 23 24 R5434 R5474 R5473 R5417 R4912 R5417 R5457 R3807 R5492 R5565 R5478 R4084 R5440 FRONT PLATE FRONT PLATE OVEN SEAL WASHER - NYLON BOLT - DOOR CATCH (UP TO M07-147) ADJUSTABLE DOOR KEEP (FROM MO7-147) WASHER - CLEAR SCREW C/SNK 1/4 BSW x 1 3 /4 LH DOOR LINING LH CONTROL DOOR NAME BADGE CLIP - PUSH ON LH DOOR LINING LH BURNER DOOR OVEN DOOR LINER ROCKWOOL DOOR ROPE SEAL RH OVEN DOOR DOOR BUFFER M5 x 12 C/SNK SKT HEAD BURNER HOUSING FACIA WIRING DIAGRAM BURNER ACCESS ACOUSTIC PAD OVERHEAT STAT BRACKET THERMOSTAT - COMBUSTION DETECTION MOUNTING BRACKET GRUB SCREW RO4E360611 JTHR360621 KWSR211886 RO4M360126 R04M360837 RO4M360085 KCSK49820 RO2V360624 RO4E360498 RG4M313791 KCLP53173 RO2V360624 RO4E360057 RO4M360099 RO4M360116 RO4E360153 RO4M341031 RO4M360184 RO2V360534 EGLL514731 JPAD360594 RO2M360535 RG4T341250 RO2M360510 8

RAYBURN HEATRANGER 880/8120/8150K (M) FRONT PLATE & DOORS 9

RAYBURN HEATRANGER 880/8120/8150K (M) APRIL 2010 TOP PLATE, HOT PLATE AND DOMES ITEM No. CAT No. DESCRIPTION PRODUCT CODE 1 2 3 4 5 6 7 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27A 28 29 30 33 34 35 36 37 38 R5313 R5427 RS521 R5587 R5405 R5368 R5416 R5295 R3029 A3614 R5488 A4889 R5459 R5413 R5432 R3028 A3636 A4816 R5401 R5318 A4641 A5404 A2589 PART OF ITEM 3 HANDRAIL BRACKET & END CAPS WASHER HANDRAIL SCREW HOTPLATE BAFFLE ROPE SEAL TOP PLATE ROPE SEAL - HOTPLATE HOTPLATE C/W BAFFLES (INCLS ITEMS 6, 11 & 22) LIFTING HOOK LIFTING EYE CC PLATE CUP COIL HANDLE DOME INSULATING DOME RING DOME INSULATION PAD LID LINER INSULATING DOME SEAL M10 x 70 CSK SKT HD SPRING DOME HANDLE BRACKET - DOME CLAMPING GRUB SCREW M12 x 16 FLUE FILLER PLATE AIR VENT - UP TO M07-027 AIR VENT SPACER - FROM M07-027 PART OF ITEM 35 PART OF ITEM 35 ADJUSTER - PART OF 35 SPINDLE SLEEVE - PART OF 35 PART OF ITEM 35 HINGE ASSY WITHOUT SPRING BRG BUSH - PART OF 35 SCREW M5 x 16 LG GRUB GASKET - HINGE BLOCK RG4M342525 RO4M360502 RO2M360622 RO5E360612 JTHR360835 RO1M360430 RO4M360151 RO4M360686 RO5E360059 RO4M340521 AG4M210905-K RO5E360675 JPAD211861 RO2M360670 JTHR360747 KCSK500575 RO4M340522 AG4M210904 KGRB500520 RO5E360613 RO2V360078 RO2V360727 AG4M997031 AG4M997030 AG4M211742 KGRB500521 JGSG210477 10

RAYBURN HEATRANGER 880/8120/8150K (M) TOP PLATE, HOTPLATE & DOMES 11

RAYBURN HEATRANGER 880/8120/8150K (M) JULY 2009 BASE, SIDE & BACK PANELS ITEM No. CAT No. DESCRIPTION PRODUCT CODE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 R3803 R2190 R5181 R5481 R5520 R2737 R5482 R4747 BASE PLATE BULK HEAD CONNECTOR PART OF ITEM 2 PART OF ITEM 2 PART OF ITEM 2 CABLE CLAMP 12-WAY TERMINAL BLOCK LABEL EARTH POST CHASSIS CLIP - TERRY CLAMP SCREW GROMMETS LH SIDE PANEL ASSY BACK PANEL ASSY FIXING BRACKET BACK PANEL AIR INTAKE - PART OF ITEM 16 OVEN VENT KIT PART OF ITEM 19 SIDE PANEL - RH BURNER INTAKE TUBE RO1V360381 RO4M342161 RG4M26192 AE4M45669 EGLL514732 RO2M360587 KCLP26260 RG4M313733 AO4M31370 RO1M360617 RO1V360697 RG2M313022 RO2M360699 RO4M360596 RO2V360619 RO4M342445 12

RAYBURN HEATRANGER 880/8120/8150K (M) BASE, SIDE & BACK PANELS 13

RAYBURN HEATRANGER 880/8120/8150K (M) OCTOBER 2006 TOP AND BOTTOM OVEN ASSYS ITEM No. CAT No. DESCRIPTION PRODUCT CODE 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23* 24* 25* 26 27 COMBUSTION CHAMBER PROTECTION PLATE LH OVEN SIDE INS. BLANKET LH LOWER FLUE DUCT GASKET LH UPPER FLUE DUCT GASKET REAR FLUE DUCT REAR FLUE DUCT GASKET ROASTING OVEN REAR SEALING STRIP ROASTING OVEN SEALING STRIP TOP OVEN (ROASTING) BOTTOM OVEN (SIMMERING) INTERMEDIATE OVEN INFILL SIMMERING OVEN BASE INSULATION ALLTHREAD M8 x 50 ROASTING OVEN STAT PHIAL BRACKET M6 x 20 HEX HEAD ST/ST TOP OVEN VENT PLATE ROASTING OVEN BASE INFILL GASKET REAR ACCESS GASKET REAR OVEN INFILL PLATE ROASTING TRAY OVEN SHELF INS. - SIDE INS. - TOP/BOTTOM INS. - INFILL PANEL RH FLUE DUCT GASKET RH FLUE DUCT RO2M360470 JPAD360561 JPAD360559 JPAD360560 RO2V360450 JGSG360558 JGSG360556 JGSG360555 RO1M360384 RO1M360383 JPAD360562 JPAD360677 KSTD50506 RO2M360546 KCSK500394 RO5M360676 JGSG360554 JGSG360544 RO5M360608 RO4M360056 RO4M360125 JPAD360664 JPAD360663 JPAD360665 JGSG360557 RO2V360410 ITEMS 23, 24 & 25 ARE PART OF THE RH FLUE DUCT INSULATION KIT RO4M360662 14

RAYBURN HEATRANGER 880/8120/8150K (M) TO[P AND BOTTOM OVEN ASSYS 15

HEATRANGER 880K/8120K/8150K (M) OCTOBER 2006 INSULATION ITEM No. CAT No. DESCRIPTION PRODUCT CODE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 BOILER OUTER WRAP BODY BOILER INSULATION WRAP INS. COOKER REAR FLUE DUCT INS. ROASTING OVEN RHS WRAP INS. BOILER FLUE DUCT INS. COOKER FLUE DUCT INS. REAR FLUE DUCT INS. FRONT FLUE DUCT INS. LH FLUE DUCT BOILER OUTER WRAP - TOP INS. ROASTING OVEN LHS STRIP INS. SIMMERING OVEN WRAP INS. ROASTING OVEN RHS STRIP INS. RH FLUE DUCT JPAD360578 JPAD344083 JPAD360649 JPAD360641 JPAD360647 JPAD360648 JPAD360646 JPAD360645 JPAD360644 JPAD360580 JPAD360642 JPAD360639 JPAD360640 JPAD360643 PART OF KIT RO4M360577 OUTER BOILER INS. KIT PART OF KIT RO4M360739 OVEN INSULATION KIT 1 PART OF KIT RO4M360750 OVEN INSULATION KIT 2 PART OF KIT RO4M360740 FLUE DIVERTER INS. KIT 16

RAYBURN HEATRANGER 880/8120/8150K (M) INSULATION 17

RAYBURN HEATRANGER 880/8120/8150K (M) JUNE 2008 FLUE DIVERTER ASSY ITEM No. CAT No. DESCRIPTION PRODUCT CODE 1 2 3 4 5 6 7 8 10 11 12 13 14 R5547 FLUE DIVERTER ASSY TOP INFILL LHS INFILL FRONT AND REAR INFILL CENTRAL INFILL RHS INFILL LHS BASE INFILL BOILER SIDE PROTECTOR PLATE GRUB SCREW M10 x 25 OVEN TOP PROTECTOR PLATE M8 x 50 ALLTHREAD FLUE DIVERTER GASKET 1 FLUE DIVERTER GASKET 2 RO1M360563 JPAD360565 JPAD360569 JPAD360566 JPAD360567 JPAD360570 JPAD360568 RO2M360702 KGRB500445 RO1M360890 KSTD50506 JPAD360571 JPAD360572 PART OF KIT RO4M360740 FLUE DIVERTER SITE KIT PART OF KIT RO4M360476 FLUE DIVERTER INS. BOARD KIT 18

RAYBURN HEATRANGER 880/8120/8150K (M) FLUE DIVERTER ASSY 19

RAYBURN HEATRANGER 880/8120/8150K (M) MAY 2007 EXTERNAL AIR VENT KIT ITEM No. CAT No. DESCRIPTION PRODUCT CODE 1 2 3 EXTERNAL AIR VENT KIT TERMINAL ASSY TERMINAL DUCT TERMINAL ADAPTOR PLATE RO1M360708 RO1M360709 RO2M360763 RO2M360713 20

RAYBURN HEATRANGER 880/8120/8150K (M) EXTERNAL AIR VENT KIT 21