Installation and Operation Manual IDRA DS LE Solar Solar storage cylinder EN Installation and Operation Manual
Dear Customer, Thank you for choosing a B solar storage cylinder. You have purchased a modern, quality product that is designed to give dependable and safe service and to provide comfort in the home for many years to come. Arrange for your B solar storage cylinder to be serviced regularly by an authorised B service centre. Their personnel are specially trained to keep your solar storage cylinder efficient and cheap to run. B service centres also stock any original spare parts that might be required. This manual contains important instructions and precautions that must be observed to ensure the trouble-free installation and efficient functioning of your B solar storage cylinder. Please accept our renewed thanks for your purchase, Beretta Conformity CONFORMITY B storage cylinders conform to DIN 753-3 and UNI EN 12897 standards. 2 This product must only be used for the purpose for which it is designed and made, as specified by B. B declines all responsibility, contractual or other, for damage to property or injury to persons or animals caused by improper installation, adjustment, maintenance or use. RANGE MODEL CODE IDRA DS 200 FI LE 20096929 IDRA DS 300 FI LE 20096930 IDRA DS 30 FI LE 20096931 IDRA DS 550 FI LE 20096932 ACCESSORIES For a complete list of accessories and details of their compatibility, refer to the Catalogue. ENGLISH
CONTENTS GENERAL... 1 General Safety Information... 2 Precautions... 3 Description of the appliance.... 5 Identification... 5 5 System layout... 6 6 Technical specifications... 7 7 Water circuit... 9 8 Location of sensors.... 10 9 Overall dimensions and water fittings.... 11 INSTALLER... 13 10 Unpacking the product... 13 11 Handling... 13 12 Place of installation... 1 13 Installation in older systems and systems requiring modernisation... 1 1 Preparing for initial startup... 1 TECHNICAL ASSISTANCE CENTRE... 15 15 Initial startup... 15 16 Checks during and after initial start-up.... 16 17 Temporary shutdown.... 17 18 Preparing for extended periods of disuse... 17 19 Maintenance... 17 20 Cleaning and removing internal components... 18 21 Recycling and disposal... 18 22 Troubleshooting.... 19 END USER.... 20 23 Start-up... 20 2 Temporary shutdown.... 20 25 Preparing for extended periods of disuse... 20 26 External maintenance... 20 3 The following symbols are used in this manual: CAUTION! = Identifies actions that require caution and adequate preparation. STOP! = Identifies actions that you MUST NOT do. This manual, Code - Rev. comprises pages. This manual, Code 2009705 - Rev. 2 (12/16) comprises 2 pages.
GENERAL General 1 GENERAL SAFETY INFORMATION Check that the product is complete, undamaged and as ordered as soon as you receive it. Report any discrepancies or damage to the B dealer who sold it. b b This product must be installed by a legally qualified heating engineer. On completion of the installation, the installer must issue the owner with a declaration of conformity confirming that the installation has been completed to the highest standards in compliance with the instructions provided by B in this instruction manual, and that it conforms to all applicable laws and standards. This product must only be used for the purpose for which it is designed and made, as specified by B. B declines all responsibility, contractual or other, for damage to property or injury to persons or animals caused by improper installation, adjustment, maintenance or use. The product must be serviced at least once a year. Servicing must be arranged in advance with the B Technical Assistance Centre. All servicing and repairs must be performed by a qualified heating engineer. If water leaks from the storage cylinder, turn off the water supply and contact B s Technical Assistance Centre or a qualified heating engineer immediately. If the solar storage cylinder is not going to be used for an extended period of time, contact the manufacturer s Technical Assistance Centre to have at least the following operations performed: Close the shut-off cocks for the domestic hot water circuit Shut down the boiler connected to the storage cylinder as instructed in its own manual Switch the storage cylinder OFF at the control panel (if fitted) and at the mains power switch Drain the central heating circuit and domestic hot water circuit if there is any risk of freezing. This instruction manual is an integral part of the product. It must be kept safe and must ALWAYS accompany the product, even if it is sold to another owner or transferred to another user or to another installation. If you lose this manual, order a replacement immediately. Anti-freeze (propylene glycol) is available separately and must be mixed with water in a percentage varying from 30% to 50% as instructed in the installation and maintenance manual for the B solar collectors. Only fill the solar collector (primary) circuit with water and glycol premixed in the percentages specified in the B installation and maintenance manual. 2 PRECAUTIONS The operation of any appliance that uses electrical power demands that a number of fundamental safety precautions be respected. In particular: Never attempt to install the system without using suitable personal protection equipment and without following all applicable occupational safety standards. Do not touch the storage cylinder when barefoot or wet if it has any electrical accessories connected to it. Never clean or service the storage cylinder without first turning the mains power switch OFF to disconnect all electrical accessories (if fitted) from the mains electricity supply. Never pull, disconnect, or twist any electrical cables coming from the appliance even if it is disconnected from the mains electricity supply. Do not expose the storage cylinder to the elements. It is not designed for use outdoors. If the pressure in the solar collector circuit drops, do not top up with water alone, since this increases the risk of damage from freezing. Do not use connections or safety devices or fittings (expansion vessels, pipes, insulation) that are not specifically designed and tested for use in solar water heating systems. Do not allow children or infirm persons to operate the system unsupervised. Do not dispose of packaging material into the environment, or leave it within the reach of children, since it can become a potential hazard. Dispose of packaging material in compliance with applicable legislation.
GENERAL 3 DESCRIPTION OF THE APPLIANCE B IDRA DS LE solar storage cylinders are double coil units designed for installation in domestic hot water production systems heated by solar collectors. They are available in four models from 200 to 550. The most important technical features of these solar storage cylinders are: The cylinder and coils are specially designed and shaped for optimum performance in terms of stratification, heat exchange and replenishment times internal glazing, bacteriologically inert, to ensure the maximum hygiene of treated water, reduce limescale deposits and make cleaning operations easier CFC-free polyurethane insulation and an elegant external casing reduce heat loss temperature sensor and power cables are all internally routed a flange is provided for easy cleaning and maintenance of the anti-corrosion magnesium anode. B IDRA DS LE storage cylinders are equipped with a special solar controller and can easily be integrated in solar heating systems in which B boilers or water heaters provide supplementary heat. IDENTIFICATION B IDRA DS LE storage cylinders are identified by: Data plate This lists the technical specifications and performance of the product. Matricola Fabrication Ser. number Modello Modele Model SOLARBOILER SOLAR STORAGE CYLINDER Modell Model Artikel Nr. Code Leistungsaufnahme obere Rohrschlange [Primärkreislauftemperatur T=80 C] Power absorbed by top coil (T primary 80 C) Wärmetauschfläche obere Rohrwendel Top coil heat exchange surface area Wärmetauschfläche untere Rohrwendel Bottom coil heat exchange surface area Maximaler Boilerbetriebsdruck Maximum working pressure of storage cylinder Boilerfassungvermögen Storage cylinder capacity Elektrischer Leistung Electrical consumption Anschlussspannung Power supply Verluste nach EN 12897 Heat loss according to EN 12897 Beretta Caldaie Via Risorgimento, 13 23900 Lecco (LC) Beretta Caldaie Via Risorgimento, 13 23900 Lecco (LC) Warmwasserbereitung - obere Rohrwendel [ T 35 C] Domestic hot water production top coil [ T 35 C] Pot. assorb. serp. Puiss. absor. serp. Power absorb. by coil Herstell. Nr. Serial number Baujahr Year m 2 m 2 bar l W V-Hz ERDUNG OBLIGATORISCH - OBLIGATORY GROUND CONNECTION kw l/1' W kw T067768ED Serial number plate This specifies the serial number and model. b b If these plates or any other means of clearly identifying the product are defaced, removed or lost, proper installation and servicing may be rendered difficult. 5
GENERAL 5 SYSTEM LAYOUT 1 1 2 3 13 33 32 31 30 29 28 12 15 16 27 26 5 11 10 17 18 25 2 23 22 6 21 6 7 9 19 20 8 1 Magnesium anode 2 Storage cylinder 3 Temperature gauge Top coil 5 Sleeve for electric heating element (not supplied) 6 Bottom coil 7 Cylinder inspection flange 8 Flange cover 9 Solar controller temperature sensor socket 10 Auxiliary temperature sensor socket 11 Insulation 12 Boiler temperature sensor socket 13 Valve group 1 Plug for anode inspection and lifting 15 Outlet temperature gauge 16 Outlet valve M 17 Solar controller 18 Outlet pipe to coil 19 Return pipe to coil 20 Sensor/power cable entrance 21 Flow meter (l/min) 22 Flow regulator 23 Cock B 2 Pump 25 Pressure gauge 26 Cock A 27 Fitting for expansion vessel 28 Safety valve outlet 29 Safety valve (6 bar) 30 Return valve R 31 Fitting for pipe to solar collector 32 Return temperature gauge 33 Fitting for pipe from solar collector
GENERAL 6 TECHNICAL SPECIFICATIONS DESCRIPTION IDRA DS LE 200 300 30 550 Type of storage cylinder Vitrified Storage cylinder layout Vertical Heat exchanger layout Vertical Storage cylinder capacity 205 296 1 550 l Diameter of storage cylinder with insulation 605 755 mm Diameter of storage cylinder without insulation 500 650 mm Height with insulation 1330 180 1630 1980 mm Insulation thickness 50 mm Diameter/length of magnesium anode 33/50 33/520 mm Flange diameter 118 mm Diameter/length of sensor sockets 16/175 mm Sleeve for electric heating element (not supplied) 1 1/2 F Ø Bottom coil water capacity 5,7 9,3 11,0 12,8 l Top coil water capacity,1 5,5 7,1 8,0 l Bottom coil heat exchange surface area 0,9 1,53 1,80 2,10 m 2 Top coil heat exchange surface area 0,68 0,91 1,17 1,31 m 2 Maximum operating pressure of storage cylinder 10 bar Maximum operating pressure of coils 10 bar Maximum operating temperature 99 C Net weight 105 130 162 175 kg Heat loss according to EN 12897:2006 at ΔT=5 C 7 69 60 68 W Energy efficiency class C B Useful non-solar volume (Vbu) 95 131 182 20 l Performance obtained with a primary circuit temperature of 60 C (**) Power absorbed by top coil 11,0 15,8 19,5 23, kw Domestic hot water production top coil (*) 270 388 80 575 l/h Performance obtained with a primary circuit temperature of 70 C (**) Power absorbed by top coil 15,7 21,7 27,5 31,8 kw Domestic hot water production top coil (*) 386 532 676 781 l/h Performance obtained with a primary circuit temperature of 80 C (**) Power absorbed by top coil 20,7 30,6 36,5 3,0 kw Domestic hot water production top coil (*) 508 753 897 1056 l/h Performance obtained with a primary circuit temperature of 90 C (**) Power absorbed by top coil 26,3 38,0 5,0 53,0 kw Domestic hot water production top coil (*) 66 93 1105 1300 l/h 7 (*) With T= 35 C. (**) Performance achieved with collector circuit pump delivering 3000 l/h, and using a boiler of suitable power. DESCRIPTION SOLAR VALVE GROUP TECHNICAL DATA Power supply 230~50 V~Hz Min/max electrical current draw 0,0 0,57 A Min/Max power consumption 2 65 W
GENERAL Pressure drops TOP COIL PRESSURE DROP (mbar) 500 00 550 30 300 300 200 200 100 0 0 1000 2000 3000 000 FLOW RATE (l/h) Residual head Water outlet and return group 8 RESIDUAL HEAD (mbar) 800 700 600 500 00 300 Tests performed with water at 20 C. Flow regulator fully open. 0 200 00 600 800 FLOW RATE (l/h)
GENERAL 7 WATER CIRCUIT TYPICAL WATER SYSTEM SCHEMATIC RC 10 11 MC M 1 1 R Outlet 8 2 1 3 PRIMARY 5 9 7 15 RL 5 9 UAC Inlet 6 SB 13 12 EAF 1 Solar collector 2 Solar storage cylinder 3 Collector probe Disconnect valves 5 Non-return valve 6 Safety valve 7 Drain 8 Expansion vessel 9 Pump 10 Vent cock 11 Manual bleed valve (accessory) 12 Water softener filter 13 Pressure reducer 1 Mixer valve 15 CONTROL BOX SUN B solar controller 8 7 MC Outlet from boiler RC Return to boiler M Collector outlet R Collector return RL DHW circulation EAF Domestic cold water inlet SB Storage cylinder drain Note! The above schematic is purely indicative. 9 UAC Domestic hot water outlet B IDRA DS LE storage cylinders are delivered without a boiler heating pump. A suitably rated pump must be provided and installed separately. Flow rate from the solar collector circuit depends on the type and number of collectors installed. For further information, consult the manual for the collectors. b b The domestic hot water system MUST INCLUDE an expansion vessel, safety valve, automatic vent valve and storage cylinder drain cock. Safety valves must be connected to a suitable collection and drain system. The manufacturer declines all responsibility for damage caused by water escaping from safety valves. The choice of system components and the method of their installation are left up to the heating engineer installing the system. Installers must use their expertise to ensure proper installation and functioning in conformity to all applicable legislation. Circuits filled with anti-freeze must be fitted with water disconnectors.
GENERAL 8 LOCATION OF SENSORS B IDRA DS LE storage cylinders are equipped with dedicated sockets for the storage cylinder TEMPERATURE GAUGE or TEMPERATURE SENSOR. The installer is responsible for making all necessary connections to the boiler and solar collectors. Installers must use their expertise to ensure proper installation and functioning in compliance with all applicable legislation. IDRA DS LE 200-30 IDRA DS LE 300-550 Psc Psc A B Pau Pau 10 Psr Psr C A B C Temperature sensor socket Temperature sensor Guide Psc Pau Psr Boiler temperature sensor socket Auxiliary temperature sensor socket Solar controller temperature sensor socket b b Joins between temperature sensor cables and control panel extension cables must be soldered and protected by sheaths or other forms of electrical insulation.
GENERAL 9 OVERALL DIMENSIONS AND WATER FITTINGS IDRA DS LE 200-30 AD AD ICP (*) M R ICP UAC TR MC DSA Psc D C B A RE RC Pau RL Psr EAF (SB) E F G H I L N O Q (*) Cable routing S DESCRIPTION IDRA DS LE 200 30 UAC Domestic hot water outlet 1 F Ø MC Outlet from boiler 1 F Ø RC Return to boiler 1 F Ø M Outlet from solar collector 1 M Ø R Return to solar collector 1 M Ø RL DHW recirculation 3/ F Ø EAF (SB) Domestic cold water inlet (storage cylinder drain) 1 F Ø Psc Diameter/length of boiler sensor socket 16/175 mm Psr Diameter/length of solar controller sensor socket 16/175 mm Pau Diameter/length of auxiliary temperature sensor socket 16/175 mm RE Sleeve for electric heating element (not supplied) 1 ½ F mm AD1 Diameter/length of magnesium anode 33/50 33/520 mm TR Temperature gauge DSA Sensor/power cable entrance ICP Rear cable entrance A 365 60 mm B 675 910 mm C 1000 1330 mm D 1170 110 mm E 170 205 mm F 25 80 mm G 10 300 mm H 65 870 mm I 725 960 mm L 80 1125 mm N 1005 1330 mm O 1170 10 mm Q 1330 1630 mm S 805 955 mm We recommend that you install isolating valves in the outlet and return lines. Check the efficiency of the seals when filling/refilling the storage cylinder. 11
GENERAL IDRA DS LE 300-550 AD AD ICP (*) ICP UAC TR M R MC Psc D RE DSA RC RL Pau O N Q C B A Psr EAF (SB) E F G H I L S (*) Cable routing 12 DESCRIPTION IDRA DS LE 300 550 UAC Domestic hot water outlet 1 F Ø MC Outlet from boiler 1 F Ø RC Return to boiler 1 F Ø M Outlet from solar collector 1 M Ø R Return to solar collector 1 M Ø RL DHW recirculation 3/ F Ø EAF (SB) Domestic cold water inlet (storage cylinder drain) 1 F Ø Psc Diameter/length of boiler sensor socket 16/175 mm Psr Diameter/length of solar controller sensor socket 16/175 mm Pau Diameter/length of auxiliary temperature sensor socket 16/175 mm RE Sleeve for electric heating element (not supplied) 1 ½ F mm AD1 Diameter/length of magnesium anode 33/50 33/520 mm TR Temperature gauge DSA Sensor/power cable entrance ICP Rear cable entrance A 365 60 mm B 955 1080 mm C 120 1505 mm D 190 1650 mm E 170 205 mm F 5 505 mm G 30 5 mm H 955 1030 mm I 1035 1130 mm L 1200 1290 mm N 110 150 mm O 1670 1785 mm Q 180 1980 mm S 805 955 mm We recommend that you install isolating valves in the outlet and return lines. Check the efficiency of the seals when filling/refilling the storage cylinder.
INSTALLER Installer 10 UNPACKING THE PRODUCT B IDRA DS LE storage cylinders are delivered in a single package, protected by a wooden cage and PVC sheet. The following items are delivered in a plastic bag inside the packaging: Instruction manual Hydraulic test certificate Energy label The instruction manual is an integral part of the solar storage cylinder. Once located, read it thoroughly and keep it safe. 2 3 1 1 H 1 A IDRA DS LE A B H 200 735 895 1560 300 735 895 2060 30 885 1035 185 550 885 1035 2175 11 HANDLING Make sure that any lifting equipment is of adequate capacity to lift and move the storage cylinder. Remove the brackets (1) to remove the storage cylinder from the pallet. To lift the solar storage cylinder, remove the plug (2) and screw an eyebolt (Ø 1 ) of suitable capacity for the weight of the cylinder into the threaded hole (3). B If suitable equipment is not on hand to lift the storage cylinder off the pallet using the eyebolt, proceed as follows. Place a platform of about half the height of the pallet near the storage cylinder. Make sure the platform is able to support the weight of the storage cylinder Remove the brackets (1) then carefully rotate and slide the storage cylinder off the pallet on to the platform Make sure that the storage cylinder is perfectly stable, and then remove the pallet Carefully rotate and slide the storage cylinder off the platform on to the floor Remove the platform. Position the storage cylinder as required. 13
INSTALLER 1 Adjust the feet to ensure that the storage cylinder is perfectly level. 17 Wear suitable personal protective equipment and use suitable safety devices. Do not dispose of packaging material into the environment, or leave it within the reach of children, since it can become a potential hazard. Dispose of packaging material in compliance with applicable legislation. 12 PLACE OF INSTALLATION B IDRA DS LE storage cylinders can be installed in any room where there is no specific requirement for an electrical protection rating higher than IP X0D. Respect the minimum specified installation distances to ensure correct installation and access for maintenance. 13 INSTALLATION IN OLDER SYSTEMS AND SYSTEMS REQUIRING MODERNISATION When installing B IDRA DS LE storage cylinders in old systems or systems requiring modernisation, always perform the following checks. Make sure that the system is fitted with safety and control devices in accordance with applicable legislation and standards Make sure that the central heating circuit has been flushed out to remove all sludge and lime scale, and has been vented and seal tested Make sure that a suitable water treatment system is installed if the quality of the supply/recirculation water so demands (refer to the reference values listed in the table alongside). REFERENCE VALUES ph 6-8 Electrical conductivity less than 200 μs/cm (25 C) Chlorine ions less than 50 ppm Sulphuric acid ions less than 50 ppm Total iron less than 0.3 ppm Alkalinity M less than 50 ppm Total hardness less than 35 F Sulphur ions none Ammonia ions none Silicon ions less than 30 ppm 1 PREPARING FOR INITIAL STARTUP Connect the safety valve drain to a pipe (T) to avoid burns from expelled fluid and to permit the heat transfer fluid to be recovered Connect up an expansion vessel (E) designed for use in solar water heating systems Connect the pump and the sensors to the solar controller (if provided) as instructed in the manual supplied with the controller. 0,3 m 0, m 0,6 m 0, m SAFETY DRAIN T E
TECHNICAL ASSISTANCE CENTRE Technical Assistance Centre FLUSHING THE SYSTEM Turn the knobs of valves (R) and (M) fully anti-clockwise. Close the flow regulator (V), using a 6 mm Allen key to turn it clockwise. FLUSHING THE SYSTEM Turn the knobs of the outlet and return valves (M) and (R) fully anti-clockwise Close the flow regulator (V) (so that the screw slot is horizontal) Open the cocks (A) and (B) on the return valve group Flush water in through the cock (B) and wait for it to come out of the cock (A) Close the cocks (A) and (B) and re-open the flow regulator (V) (so that the screw slot is vertical). M Outlet group position CLOSED position OPEN Flow regulator V Return group R A V Pump Graduated scale in l/min. If copper piping has been used and joints have been hot brazed, flush out the system to remove any brazing residues. Seal test the system after you have flushed it out. b b Fill the solar collector circuit with water/glycol mix immediately after flushing it out, because flushing water may remain trapped in the circuit (with a consequent risk of freezing). B ADJUSTING THE FLOW Correct flow adjustment is essential to proper functioning of the entire system. Set the flow regulator (V) fully open (see figure above). The pump is of the modulating type and is controlled by the solar controller by means of a PWM signal. Refer to the manual supplied with the solar controller to set the pump flow rate range. Make sure that the pump s rated flow rate is suitable for the number of solar collectors connected to the solar storage cylinder. PREMIXING WATER + GLYCOL Glycol anti-freeze is supplied separately and must be premixed with water in a suitable container before being used to fill the system. For example, a mix of 0% glycol and 60% water provides anti-freeze protection down to a temperature of -21 C. Anti-freeze Temperature Density 50% -32 C 1,05 kg/dm 3 0% -21 C 1,037 kg/dm 3 30% -13 C 1,029 kg/dm 3 The propylene glycol supplied is specially formulated for solar collector applications and remains fully efficient throughout the -32 to +180 C temperature range. It is also non-toxic, biodegradable and biocompatible. Do NOT part fill the circuit with pure glycol then add water later. Do not use automatic or manual filling systems. If the water supply is highly chlorinated, use distilled water to prepare the glycol/water mix. 15 INITIAL STARTUP FILLING THE SYSTEM Do not fill the system in bright, sunny conditions or if the collectors are hot. 1 Turn the knobs of the outlet and return valves (M) and (R) fully anti-clockwise. Close the flow regulator (V) (so that the screw slot is horizontal). 2 Open the manual bleed valve and any vent valves at the highest point in the system and keep them open throughout the filling operation. Pump the heat transfer fluid around the circuit with an external filling pump until all air bules have been eliminated. Close the manual bleed valve and any vent valves opened previously. Temporarily raise the pressure in the system to bar. Start up the system for about 20 minutes. Bleed the circuit again from step 2 until all the air has been removed. Set the circuit pressure according to the table on the next page in order to ensure a minimum pressure of 1.5 bar at the height of the collector field. Close the cocks (A) and (B) and re-open the flow regulator (V). Use a manual bleed valve, which should be installed at the highest point in the system, to ensure that all air bules have been eliminated from the circuit. 15
TECHNICAL ASSISTANCE CENTRE 16 CHECKS DURING AND AFTER INITIAL START-UP Once the system has been started up, perform the following checks. Check that the flow rate in the solar collector circuit is equivalent to 30 l/h for each m 2 of collector area under conditions of strong sunlight H H Pressure at boiler up to 15 m 3 bar 15-20 m 3,5 bar 20-25 m bar 25-30 m,5 bar Check that the solar collector circuit has been properly bled General rule: p [bar] = 1.5 + H [m] / 10 Position of the knob of the valve R - M Flow stopped 90 90 16 0 M Upward flow only (non-return valve function) R 0 Check that the pressure of the system when cold is approximately 3 bar Check that the safety valve operates at 6 bar All the pipes in the water circuit have been insulated in conformity to relevant standards. Outlet group Return group B 3 2 1 5 0 6 Pump A V Heat transfer fluid filling pump Provided all the above checks have been completed successfully, re-start the boiler and the storage cylinder and check the temperature settings and domestic hot water draw rate. Anti-freeze mix
TECHNICAL ASSISTANCE CENTRE 17 TEMPORARY SHUTDOWN If you are going away for a short period of time like a weekend or a short holiday, etc., and outdoor temperatures are going to remain above ZERO, proceed as follows. Adjust the storage cylinder thermostat to its minimum setting. If outdoor temperature may drop below ZERO (risk of freezing) perform the operations described in the Preparing for extended periods of disuse section. REPLACING THE PUMP Perform the following operations before starting work to replace the pump (C): Switch the electricity supply to the storage cylinder s valve group and to any associated boiler OFF at the main switch and at the control panel 18 PREPARING FOR EXTENDED PERIODS OF DISUSE If the storage cylinder is not going to be used for an extended period of time, perform the following operations: Cover the solar collectors with suitable protection Switch the electricity supply to the storage cylinder s valve group and to any associated boiler OFF at the main switch and at the control panel Close the shut-off cocks for the domestic hot water circuit. Close the flow regulator (V) Turn the valve knob 90 clockwise to close the valve (R) Unscrew the ring nuts (H1 and H2) and remove the pump (C). Reverse the above steps to fit the new pump. M Outlet group Return group R Drain the domestic hot water circuit if there is any risk of freezing. Contact your local B Technical Assistance Centre if you encounter any problems in completing the above procedure. H1 H2 C 17 19 MAINTENANCE V Scheduled maintenance is essential for the safety, efficiency and long working life of your storage cylinder. Proper maintenance also reduces energy consumption and ensures reliability over time. Have your storage cylinder serviced either by the manufacturer s Technical Assistance Centre or by a qualified heating engineer at least once a year. Perform the following operations before beginning any maintenance: Switch the electricity supply to the storage cylinder s valve group and to any associated boiler OFF at the main switch and at the control panel Close the shut-off cocks for the domestic hot water circuit Drain the storage cylinder s DHW (secondary) water circuit.
TECHNICAL ASSISTANCE CENTRE 20 CLEANING AND REMOVING INTERNAL COMPONENTS EXTERNAL CLEANING Clean the outside of the storage cylinder with a soft cloth damped in soapy water. To remove stuorn marks, use a cloth damped in a 50% mix of water and denatured alcohol or a suitable cleaning product. Dry the storage cylinder after cleaning it. Do not use abrasive products, petrol or triethylene. INTERNAL CLEANING Removing and checking the magnesium anode Remove the plug (1) and insulation (2), and use a suitable wrench to unscrew the anode holder (3) Check the magnesium anode for wear and replace it if necessary. Tighten the bolts (7), proceeding diagonally around the flange to apply pressure uniformly around the seal. Fill the storage cylinder s DHW (secondary circuit) and check that there are no leaks from any of the seals Check the performance of the storage cylinder. 5 6 7 8 9 On completion of cleaning, follow the above steps in the reverse order to refit all removed parts. NOTE: Tighten the anode plug to a torque of 25-30 Nm. 3 1 2 21 RECYCLING AND DISPOSAL At the end of its useful working life, do not abandon the storage cylinder in the environment, but dispose of it through the proper channels in accordance with applicable legislation. 18 Cleaning inside the storage cylinder Remove the screws () Remove the flange cover (5) Remove the insulation (6) Unscrew the bolts (7) and remove the cover (8) Remove the seal (9) Clean inside the storage cylinder and remove any residues through the access hole. Check the seal for wear and replace it if necessary. On completion of cleaning, follow the above steps in the reverse order to refit all removed parts.
TECHNICAL ASSISTANCE CENTRE 22 TROUBLESHOOTING SUPPLEMENTARY HEATING CIRCUIT FAULT CAUSE SOLUTION Flow rate too high Fit a pressure limiter Fit a flow reducer The storage cylinder functions incorrectly or irregularly There are blockages or deposits in the domestic hot water circuit Check and clean as necessary The pump is malfunctioning Check the pump The water temperature from the boiler is too low Check the temperature setting There is air in the primary circuit Bleed the circuit SOLAR COLLECTOR CIRCUIT FAULT CAUSE SOLUTION There is air in the circuit Bleed the circuit The storage cylinder functions incorrectly or irregularly The flow rate is too low or too high Pressure is too low There is lime scale or sludge in the cylinder Check the flow rate of the collector circuit Check that circuit pressure is approximately 3 bar when cold Check and clean as necessary Collector circuit pump Check the pump 19 The storage cylinder loses a lot of heat overnight Solar controller There is natural circulation to the collectors Check that the system is powered on Check the pump Make sure that the non-return valve is efficient and closes properly. Replace if necessary
END USER End user END USER INSTRUCTIONS Refer to the GENERAL SAFETY INFORMATION and PRECAUTIONS section for safety-related information. 23 START-UP The storage cylinder must be put into service for the first time by personnel from the manufacturer s Technical Assistance Centre. Under certain circumstances, such as after long periods of disuse, the user may need to re-start it without involving the Technical Assistance Centre. Before doing so, perform the following checks and operations. Check that the supply cocks in the domestic water circuit are all open Switch the electricity supply ON at the mains power switch and at control panel switch (if fitted). 2 TEMPORARY SHUTDOWN To reduce impact on the environment and save energy, before leaving for the weekend or a short break, etc., provided outdoor temperatures will remain above ZERO, simply adjust the storage cylinder s thermostat to its minimum temperature. If outdoor temperature may drop below ZERO (risk of freezing) perform the operations described in the Preparing for extended periods of disuse section. 25 PREPARING FOR EXTENDED PERIODS OF DISUSE If the storage cylinder is not going to be used for an extended period of time, ask the manufacturer s Technical Assistance Centre to make the system safe. 20 26 EXTERNAL MAINTENANCE Clean the cover, painted and plastic parts with a cloth damped in soap and water. To remove stuorn marks, use a cloth damped in a 50% mix of water and denatured alcohol or a suitable cleaning product. Do not use fuels, sponges impregnated with abrasive solutions or powder detergents.
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2009705 - Rev. 2 (12/16) Commercial Offices: Via Risorgimento, 23 A 23900 - Lecco www.berettaboilers.com Beretta reserves the right to modify the characteristics and specifications given in this publication at any time and without prior notice as part of its policy of continuous product improvement. This publication cannot therefore be understood as a contract with third parties.