USING INSTRUCTIONS AND MAINTENANCE

Residential space heating appliances with boiler fired by: Wood Annalaura Mod. 696T 696TL Annarosa Mod. 697FT 697FTL USING INSTRUCTIONS AND MAINTENANCE Equipments built in conformity with European Norms for marking Cod. 90003006 Rev. 1 1/20

Dear Customer, We thank You for Your preference; we try to built a product without default to make Your life easier, in any case we remember You to read this handbook before equipment using. To leave out the reading of this handbook has to be considered as NOT CORRECT USE and the guarantee can be invalidated.. INDEX Chap. Description Pag. 1 Installation 3 1.1 Normative and prescriptions 3 1.2 Preliminary operations 3 1.3 Appliance positioning 3 1.4 Connection 4 1.5 Technical details 9 2 Using 10 2.1 Important warnings 10 2.2 Combustible 10 2.3 Starting 11 3 Maintenance and cleaning 15 3.1 Ordinary maintenance 15 3.2 Extraordinary maintenance 15 3.3 Accessories 18 3.4 Possible failure and its solution 19 4 Technical data plate 20 2/20

1 INS TALLATION RESERVED TO INSTALLER 1.1 Normative and prescriptions Read carefully the contents of this handbook, it contains important information and instructions for installation, use, maintenance and product safety. The appliance must be installed inside an environment considered suitable for installation and use by competent authorities. All laws, standards and regulations in force on the installation site must be observed, especially regarding fire prevention. Technological connection and appliance installation must be carried out by qualify staff authorized to release a conformity certificate according with the normative in force and current standards. All the normative concerning civil town planning and/or industrial in force must be respected inside the environment of installation of the appliance. In every case the safety devices should be always employed. The installation must be carried out and certified according to the normative in force regarding installations, exhaust fumes connections, electricity, water, ventilation / suction. The manufacturer disclaims all responsibility caused by no correct installation, using, tampering, maintenance or no respect of normative in force. 1.2 Preliminary operations Take away the packing. Before installation, check the appliance integrity. In case of doubt, do not use the appliance and call the dealer. Packing materials is for recycle, getting it in the specify container. 1.3 Appliance positioning The installation environment should have : A suitable floor for stove weight and calorific radiation, otherwise preventive measures should be adopted. (Ex. Plate for charge distribution ). A suitable floor for stove calorific radiation to guarantee the building against any fire risk. The stove should be installed so that gas flue, chimney and cleaning could be easily done. A minimal distance from flammable materials ( Security Distances) A suitable ventilation as normative in force. FLOOR PROTECTION The equipment has to be put on a refractory surface. In case of flammable floor ( carpet, parquet..) it s necessary to put a refractory base( stainless steel, ceramic etc ) with the following dimensions : Hold up in front 500 mm; Hold up lateral 300 mm; Hold up back 100 mm. 3/20

SECURITY DISTANCES From flammable object : A > 600 mm B > 100 mm C > 100 mm From flammable object and from principal wall in rein forced concrete : A > 1200 mm B > 200 mm C > 200 mm The minimal distance between the stove and every flammable object around it is 1.5 meter. Valid for all Model To measure fro m apparatus external surface for every models 1.4 Connection Before connection check technical data reported in the technical plate ( Chap. 4) and control that it correspond to the ones required in the order. All heating biomass equipment especially wood stove has to evacuate the combustion products in a flue built in conformity with normative in force. The following instructions describes informations for a good installation and it refers to a normative in force but it are not to be consider exhaustive for installations laws. COLLAR EXHAUST FUMES ASSEMBLY Take off the collar from the fire door. Place the collar on the top of the stove ( see the picture ) assemble it with the screws. Collar Exhaust Fumes 4/20

CHIMNEY OR FLUE The chimney or flue should have the following characteristics: It s advisable read, follow and respect what indicated in the paragraphe 1.1 Good sel of combustion products, impermeable and completely insulated as normative condiction The flue has to be built with raw material suitable for normal mechanical stress, warmth, action of combustion products and its condenses. The flow has to be vertical with deflections no hihgher that 45. A right distance from co mbustible or flammable material, insulated with an air cavity or right insulator. Internal round section, the square or rectangular section should have round corner with a ray not less than 20 mm. Internal section should be constant, free and indipendent. Rectangluar section with sides ration max of 1,5. All manufacturer instruction should be respected concerning the section and the building characteristic of the chimney or flue. For particular section, deviation of section or path it will be necessary a complete inspection of exhaust fumes system. It s advisable that the flue should be supplied by a chamber for solid material and condenses collection, placed under the flue throat and easy to reach and to open. It should be also supplied by a completely seal little door for inspection. In case of fire of chimney or flue, employ the right system to soffocate the flames and call for firefighter. EQUIPMENT CONNECTION TO FLUE AND EVACUATION OF COMBUSTION PRODUCTS It s advisable to read, follow and respect what indicated in the paragraphe 1..1 The flue should receive the exhaust fumes fro m an only heating equipment. It s possible to realise an equipment composed from chimney and cooking oven with an only exhaust fumes point head the chimney, for which the manufactures has to provide the building characteristics of exhaust fumes channel. It s prohibited to connect in the same flue, the heating equipment and the suction hood. It s prohibited to connect the exhaust pipe head closed space even if it is in open air. The direct exhaust fumes has to be done ahead roof and the exhaust pipe should have the above characteristics. CHIMNEY CAP The chimney cap should have the following characteristics: It s advisable to read, follow and respect what indicated in the paragraphe 1.1 Internal section equivalent with the chimney one. Exhaust section exit not lower to the double of the chimney internal one. Built in a way to avoid rain, snow or external body entrance, to ensure the right exit of combustion products with any type of wind. Positioned to guarantee the right fumes dispersion especially ou of re-flux area. This area has several dimensions and conformations in function of inclination corner of the covering so it s necessary to apply the minimal highness as indicated in the following tables: 5/20

Inclination Roof C ( ) A H Re Flux Area Highness Z (m) 15 1,85 1,00 0,50 30 1,50 1,30 0,80 45 1,30 2,00 1,50 60 1,20 2,50 2,10 Re-flux area Chimney pot wind damping Chimney Pot Wind Damping Revolving chimney pot for strong horizontal wind 6/20

CONNECTION TO FLUE The connect the heating equipment to the flue / chimney checking that the exhaust pipe don t take up the free section of flue. Employ only tubes supplied by seal gasket. To not use horizontal tubes ( max 1 meter ) and curves. FEED AIR COMBUSTION DIRECT FROM ENVIRONMENT It s advisable to read, follow and respect what indicated in the paragraphe 1.1 The equipment should have the necessary air for combustion, supplied by external air intake. The air intake should have the following characteristics : a) Total free section min 200 cm²; b) Connected directly with installation environment ; c) Protected with grate or lath ( attention to not reduce the min. section required on point a) and placed so that to avoid obstruction. The air inflow can be also supplied from the adjacent room but the air intake should be always free and connecter ahead outside. No chimney or suction hood should be present in the environment of installation or into the nears ones. Inside the adjacent room the air intake should have the characteristics required in letter a and c. The adjacent room can not be use as garage, warehouse of combustible material etc. NOTE : Extractor fans when operating in the same room or space as the appliance may cause problems. NOTE :The installation room should not be put in depressure by other appliances such as suction hoods, chimneys, evacuation flues, present in the room itself or in the adjacent rooms, which are in communication. 7/20

CONNCTION TO THE HEATING PLANT Read carefully the contents of this handbook, it contains important information and instructions for installation, use, maintenance and product safety. The manufacturer disclaims all responsibility caused by incorrect installation, using, tampering, maintenance or no respect of normative in force. Technological connection and appliance installation must be carried out EXCLUSIVELY by a qualified staff, who is authorized to release a conformity certificate according with the normative in force and current standards. In case the appliance is used in pairing with other types of appliances or heating plants, the installer should prearrange all possible expediencies to solve compatibility problems. Cut-off cocks must be installed out of the appliance, which permits to insulate the stove in case the thermal plant should be disconnected for maintenance and/or repair purposes. Flexible tubes are preferred to connect the appliance to the plant. Water or steam exhaust tubes and safety pipings must must release in an adequate place in order to avoid damages to the appliance or the the installation place. In order to avoid problems arising from residuals and/or deposit it is deeply recommended to effect a complete washing of the plant (specially by new plants) before connecting the appliance. The installation of the appliance must be effected with an open expantion tank : An Over-pressure Valve (3bar) must be applied to the plant as well as a visualizer of the boiler water temperature. All safety devices must be accessible also after the installation, in order to allow an easy maintenance and the control of their functioning. We recommend to regulate the starting control of the circulator (pump) so that the water begins to circulate at a temperature of 55-60 C, lower temperature could create condensate on the wall of the boiler. It is strictly forbidden to use the appliance if it is not connected to a functioning heating plant. The connection of the appliance to the thermal plant should also foresee a cock for the emptying of the boiler. This cock should be placed on the backflow tube and, if possible, connected to the a sink. 8/20

1.5 TECHNICALS DETAILS DESCRIPTION Mod. 696T 696TL 697FT 697FTL Width mm 600 600 Depth mm 555 555 Height mm 1080-1130 1420-1470 Appliance weight (without water) kg 228 256 Max. termic power output kw 29,7 29,7 Nominal heat output kw 21,1 21,1 Water heat output kw 16,1 16,1 Space heat output kw 5,0 5,0 Efficiency : % 71.0 71.0 Heating volume (favourable insulation) m 3 490 490 Heating volume (unfavourable insulation) m 3 270 270 Emissions of CO : (to 13% O2) % 0,48 0,48 Flue gas mass flow g/sec 21,1 21,1 Flue gas temperature: Medium - Max C 340-430 340-430 Chimney draft in Test Pa 12 12 Chimney draft: Min - Max Pa 10 20 10 20 Combustible Wood logs of Beech size 1 Combustible loading Max pro h kg 7,2 7,2 Combustible refuelling interval minute 60 60 Exhaust Fume Ø mm 150 150 Fire mouth (WxH) mm 289x368 289x368 Fire grate dimension (WxD) mm 342x332 342x332 Boiler capacity liters 35 35 Max. working water temperature C 80 80 Operating pressure (min. - max.) bar 1,0-2,5 1,0-2,5 Plant delivery and backflow connections Ø G 1 1/4 G 1 1/4 Exhaust cock connection Ø G 1/2 G 1/2 Oven dimensions (WxDxH) mm - 340x400x250 Oven Volume liters - 34 9/20

2 USING - RESERVED TO USER 2.1 Important warnings To read carefully this section s instruction which are very important for use, maintenance and appliance safety. This handbook has to be ridden completely, in case of lack it can be consider an improper use of the equipment so a not right use of it. To take care of this handbook to use it every time it s necessary. The appliance illustrated in this handbook must be employed only from qualify staff. The appliance should not be employ as incinerator. The appliance functioning, create high temperature on some internal and external surfaces, with which user could get in touch so it s necessary the maximu m attention! The appliance should be consider as active area of thermical exchange with warmth surfaces so it s necessary to be cautious to avoid the direct contact with children, animals etc. Employ the specific utensil to open the fire door and to handle the different regulation devices. The right stove functioning is with closed doors and top rings completely assembled. If the fire door window is broken and / or damaged or in case of bad functioning, the stove can not be lighted till the problem has be solved. The operation of the machine must always happen under surveillance. Every maintenance operation, every repairs or substitution, should be done from qualify staff or assistance centre. Use only original spare parts. To not tamper the appliance. Do not obstruct air vents or heat dissipation openings. Do not use the appliance as a bearing struction or as a staircase. Any unauthorized modification or tampering is strictly forbidden Every local, National or European normative in force has to be respected during the installation. The safety distances from flammable material has to be observed and all the prescriptions contained in chapter 1 2.2 Combustible The combustible to employ is : WOOD LOGS Attention : It s not allow the employ of liquid combustibles or coal. Not use combustible as : mais, pinuts,hazel, straw. Not use the pallet s wood or refuse of the working of the wood as acacia, conifer, fruit tree, it can damage the inside stove s parts and its functioning. BURNING WOOD The wood for its use is classified by the : SIZE MATERIAL HUMIDITY The wood that we recommend for combustible is : saisoned beech length 25 30 cm with P.C.I. (calorific power inside) 4,3 kwh/kg. IDENTIFICATION NR. LETTERS WOOD DIM : Tondello Trucioli Sawdust 1 2 3 BIG FLAKE FINE MATERIAL: Fir - Larch Oak - Beech HUMIDIT % : > 35 14 35 < 14 1 2 1 2 3 CONIFERS LATIFOGLIE FRESCH MID.SEASONED SEASONED 10/20

To guarantee a perfect combustion it s necessary to preserve the wood in a dry and clean place. The wood thermic output is related to its humidity in %. (see the schedule ). 2.3 Starting The appliance should set at work only after having completed the following operations: complete assembling, connection to exhaust fumes duct and to the heating plant. A new stove needs to complete the drying process of the paint. During the first heatings you can notice the following situations: - During the first ignitions the appliance may exhale bad smell. We suggest a good aeration of the room till bad smells have been eliminated. - The complete drying process will be obtained after some heating operations The stove is subject to expansion and contraction during use, it will emits small crunches, which are absolutely normal and should not be considered a fault but a characteristic of the device. WOOD LOADING The stove should be loaded manually during the functioning. The loading of combustible should be done when the flame is minimum to avoid combustion products or fumes outlet from the fire door. To open the fire door, employ the fixture enclosed. STARTING AND FUNCTIONNING N.B. For starting never use : alcohol, fuel, or others liquid combustibles. In case of starting during particular cooling days or in a condition of low pressure, it s advisable to heat the flue before the starting, burning inside it some pieces of papers For the combustible quantities please read the Technical Data. 11/20

IGNITION Put on the brazier lighting-cube or a small quantity of paper, around 0,5 kg of wood in small pieces. Put the knob of the water thermostat at max. position. Light the paper and close the foyer door. If necessary open the ash drawer door and shift a little bit the drawr as indicated in Fig. 1. When the stove is completely lighted, add some larger wood pieces. Repeat this operation till when the stove has reached the Hourly Charge as indicated in the technical details: If previously the ash drawer door had been opened, remeber to close it The loading of combustible should be done when the flame is minimum to avoid combustion products or fumes outlet from the fire door. During the stove s functioning, it s advisable to set several times the ash-grate to clean often the brazier. N.B. During the first phases of functioning it is possible the formation of condensate on the boiler wall, this is caused by the low temperature of the water inside the boiler. This will disappear once the water has reached the working temperature. This situation could go on for several hours, until all the water of the heating plant has been heated. Shift a little bit the ash drawer Fig. 1 12/20

LOADING - TO RESTART WITH EMBERS ( Moderates flames ) In case of starting with embers, go on as follows : Thicken the embers on center foyer. Open the door and extract a little bit he ash drawer as shown in picture Fig. 1 Wait few minutes till in the brazier appears a flame sufficient for a new starting. Load some wood pieces and wait for the complete starting. Put the ash drawer in the closet position and close the door. ASH DRAWER The ash drawer should be emptied from ash using the thermic glove. The ash drawer emptying should be done when the stove is cold. The ash drawer is placed under the foyer, to reach it, it s necessary to open the lower door (Fig. 2). The emptying of ash drawer must be done when the stove is completely cold. Be careful to the presence of ambers or warm pieces. Do not forget to insert the ash drawer in its place. The functioning of the stove without the ash drawer has to be considered wrong dangerous. Please employ the thermic glove in case of ash drawer s emptying when the stove is still warm. Fire Door Ash Drawer Lower door Fig. 2 13/20

FIRE CONTROL The function of the thermoregulator is to regulate the quantity of primary air, this operation is effecting the intensity of the combustion and consequently the temperature of the water of the plant. MIN combustion intensity to the minimum, MAX combustion intensity to the maxi mum. COOKING OVEN (only for mod. 697FT 697FTL ) The use of the oven is submitted to the usual cooking rules such as: timing, temperature and quantity. The oven is equipped with an internal glass door and a thermometer which simplifies the control of the internal temperature, the oven is also equipped with an internal grate and a small pot. In order to optimize the use of the cooking oven, the appliance is equipped with a system which regulates the hight of the fire grate.(see fig.3), which is utilisable even with working appliance. The regulation of the hight of the fire grate allows to modify the distribution of the heat inside the appliance among heating plant and cooking oven: Grate on lower position, the heat produced by the fuel is given principally to the heating plant and in smaller quantity to the oven. Grate on upper position, the heat is distributed in equal quantities to the heating plant and to the oven. Fig. 3 Only for mod. 697FT 697FTL 14/20

3 MAINTENANCE AND CLEANING RESERVED TO USER IMPORTANT WARNING Every maintenance and cleaning operations must be done when the stove is light off and cold. The stove s conditions must be checked by our qualify staff. 3.1 Ordinary maintenance The frequency of the stove cleaning and maintenance is depending from wood quality an quantity. An high degree of humidity, ash, powder or chemicals adds inside the wood could increase the necessary cleaning and maintenance operations; so we recommend again to employ a very high quality of wood. Foyer Cleaning. To obtain the best performance during stove s functioning, EVERY DAY it s necessary to clean the foyer grate, empty it from every residuals, clean all the holes on the bottom and replace it into its place. External Cleaning. This operation must be done when the stove is cold. Steel/cast iron parts : use a duster with specific detergent Windows/Ceramic: Use a sponge with specific detergent than dry the parts with a dry duster. Painted parts : Use a duster and neutral soap than dry the parts with duster. 3.2 Extraordinary maintenance (by qualif y staff ) EVERY YEAR IS RECOMMENDED THE FOLLOWING OPERATIONS MAINTENANCE: Complete check up of the stove by qualify staff. Cleaning of exhaust gas. To check and eventually to replace of seal.. To check the flue seal. We recommend to stipulate a contract with an after-sales service Internal exhaust gas fumes cleaning : At least one per year or every time it s necessary The operation should be done by a qualify staff, because the top should be removed mechanically. The internal cleaning should always be effected with cool stove. All the necessary equipment should be prepared before operations 15/20

Mod. 696T 696TL - Mod. 696 FT Unscrew the frame from the cast iron top. - Mod. 696 FTL Remove the ceramic top plate and unscrew the frame from the cast iron top and then unscrew the 4 screws which fix the deflector. 1- Unscrew the rest of fixing screws of cast iron top. Remove the top making attention to the combustion residuals. 2- Clean the inside stove parts removing every combustion residual from the tubes. 3- Reassemble the stove proceeding as described above, but in the inverse way. Silicone / Gasket N.B. In order to assure the correct stove functioning, it is necessary to grant the perfect seal between the sheet body and the cast iron top removing the silicone residuals. Re-put new silicone (resisting to temperatures 300 350 C) or utilize a ceramicfiber gasket (Plait 10x3). 16/20

Mod. 697FT 697FTL -Mod. 697FT Unscrew the frame from the cast iron top. -Mod. 697 FTL Remove the ceramic top plate and unscrew the frame fro m the cast iron top and then unscrew the 4 screws which fix the deflector. 1- Unscrew the rest of fixing screws of cast iron top. Remove the top making attention to the combustion residuals. 2- Remove the top making attention to the combustion residuals 3- Open the oven door and glass, take out the oven grate and tray and what else is placed into the oven. 4- Lift the metal sheet of the oven by inserting the hook poker into the whole on the left front part. 5- Clean the inside stove parts removing every combustion residual from the tubes 6- Reassemble the stove proceeding as described above, but in the inverse way. Silicone / Gasket N.B. In order to assure the correct stove functioning, it is necessary to grant the perfect seal between the sheet body and the cast iron top removing the silicone residuals. Re-put new silicone (resisting to temperatures 300 350 C) or utilize a ceramicfiber gasket (Plait 10x3). 17/20

3.3 Accessories The following accessories are supplied with the stove : To move residuals into the combustion chamber For warm parts To clean the fumes pipes into the combustion chamber 18/20

3.4 Possible failure and its solution DEFECT CAUSE SOLUTION Windows fire door and/or combustion chamber are dirty of soot. Low draft <10 Pa. Not regular draft Too much dark fumes from the exhaust Wrong regulation. Too much combustible introduced. Combustible with high humidity level. Not good quality combustible. Flue / exhaust fumes unsuitable or dirty. Stove is dirty inside. Stove light on with green wood. Stove dirty inside. Check that the exhaust fumes tube is not obstructed. Modify the flue : increase the flue s hight, end units not correct, improve the isolation / seal Read the charter Regulations. Reduce the quantities. Employ dried wood. Read the chapter Combustible. Require chimney sweep intervention. Clean the stove. Light on the stove with dried wood. Call the assistance service. Fumes escape from the stove The fire/ash door is open while the fire is burning. Draft insufficient. Not correct regulation during ignition operation The stove should be cleaned. Close the doors. Call the chimney sweeper to check the chimney flue. Read the chapter Regulations and Combustible to employ. Clean all the connection tubes and the chimney. Every intervention must be done from qualify staff! Lincar S.p.A is not responsible for damages to things or people due to a wrong installation, equipment tampering, improper use, bad maintenance or no observation of normative in force. If considerate appropriate, Lincar spa reserves the right to make modifications without notice and in every moment. Some particulars and accessories illustrated in this handbook are not mass produced item so its extra costs must be agreed at contract release. 19/20

4 Technical data plate. You find here enclosed a copy of technical data plate. Lincar S.p.A. Via E. Fermi, 5 42046 Reggiolo (RE) Italy Tel. +39 0522 972260 Fax +39 0522 973625 www.lincar.it - info@lincar.it 20/20