CHIMNEY CENTRIFUGAL FAN KAMIN OPERATION MANUAL

CHIMNEY CENTRIFUGAL FAN KAMIN OPERATION MANUAL

CONTENT Inroducion 3 General 3 Safey rules 3 Sorage and ransporaion rules 3 Manufacurer's warrany 3 Fan design 4 Delivery se 4 Modificaions and opions 4 Technical daa 5 Operaing logic 7 Mouning and operaion guidelines 9 Mouning sequence 9 Insallaion and connecion o power mains 1 Mainenance 11 Warrany card 12 2

BLAUBERG Company is happy o offer your aenion he new high-qualiy chimney cenrifugal fan. The solid eam of high-qualified professionals wih many years of working experience, echnological innovaions in design and producion, high-qualiy componens and maerials from he op worldwide producers have become he precondiion for he bes fan in is class. INTRODUCTION The presen operaion manual conains he echnical descripion, echnical daa shees, operaion and mouning guidelines, safey precauions and warnings for safe and correc operaion of he fan. GENERAL The cenrifugal chimney fan BLAUBERG is no a ready for use produc. I is a componen uni designed for inegraion ino ho air disribuion. The fan is available for round air ducs from Ø125 up o Ø16 mm. The fan has IEC Proecion Class I and mus be grounded. The fans are allowed for operaion only afer final mouning, including insallaion of proecing devices in compliance wih DIN EN ISO 13875 (DIN EN ISO 121) as well as oher consrucion safey equipmen. The fan design is regularly improved, so some models can slighly differ from hose ones described in his service insrucion. SAFETY RULES The fan complies wih he requiremens according o he EU norms and direcives, o he relevan EU-Low Volage Equipmen Direcives, EU- Direcives on Elecromagneic Compaibiliy. Disconnec he fan from power mains before elecrical connecions, servicing and repair operaions. All mouning and servicing operaions are allowed for duly qualified elecricians wih valid elecrical work permi for elecric operaions a he elecric unis up o 1 V afer careful sudy of he presen operaion manual. Please follow he safey regulaions and working insrucions (DIN EN 5 11, IEC 364). Make sure he impeller and he casing are no damaged before connecing he fan o power mains. The casing inernals mus be free of any foreign objecs which can damage he impeller blades. Disconnec he fan from power mains prior o any operaions relaed o he fan servicing and repair works. Take measures o preven conac wih he fan o avoid physical damages during he fan sep and sar-up. Misuse of he produc or any unauhorized modificaion are no allowed. The fan is designed for connecion o AC single-phase power mains, see "Technical Daa". The fan is raed for permanen operaion during non-sop power supply. Take seps o preven ingress of smoke, carbon monoxide and oher combusion producs ino he room hrough open chimney flues or oher fi re-proecion devices. Sufficien air supply mus be provided for proper combusion and exhaus of gases hrough he chimney of fuel burning equipmen o preven back drafing. The maximum permied pressure difference per living unis is 4 Pa. The ranspored air mus no conain any dus or oher solid impuriies, sicky subsances or fibrous maerials. The fan is no designed for use in an inflammable and explosive medium. The ranspored medium mus no have an aggressive effec on seel a he emperaure saed in he able 1 of he secion Technical daa. Do no close or block he fan inake or exhaus ven no o disurb he normal air passage. Do no si on he fan and do no pu objecs on he fan. Follow he manual guidelines o ensure rouble-free operaion and long service life of he produc STORAGE AND TRANSPORTATION RULES Sore he delivered produc in he manufacurer's original packing box in a dry venilaed premise wih he ambien emperaure from +5 C up o +4 C. Sore he fan in an environmen wih minimized risk of mechanical damages, emperaure and humidiy flucuaions. Sore he fan inside a room or under a sheler. Transpor of he produc is allowed by any vehicle in he manufacurer's original packing box. Use hois machinery for handling and ransporaion o preven possible mechanical damages of he produc. Fulfil he requiremens for ransporaion of he specified cargo ype during cargo handling operaions. Do no expose he produc o exremely low or high emperaures. MANUFACTURER'S WARRANTY The fan complies wih he requiremens according o he EU norms and direcives, o he relevan EU-Low Volage Equipmen Direcives, EU Direcives on Elecromagneic Compaibiliy. We hereby declare ha he following produc complies wih he essenial proecion requiremens of Elecromagneic Council Direcive 24/18/ EC, 89/336/EEC and Low Volage Direcive 26/95/EC, 73/23/EEC and CE-marking Direcive 93/68/EEC on he approximaion of he laws of he Member Saes relaing o elecromagneic compaibiliy. This cerificae is issued following es carried ou on samples of he produc referred o above. Assessmen of compliance of he produc wih he requiremens relaing o elecromagneic compaibiliy was based on he following sandards. The manufacurer hereby warrans normal operaion of he fan over he period of wo years from he reail sale dae provided observance of he insallaion and operaion regulaions. In case of failure due o fauly equipmen during he warrany period he consumer has he righ o exchange i. In case of no confirmaion of he sale dae, he warrany erm shall be calculaed from he manufacuring dae. The replacemen is offered by he Seller. The MANUFACTURER shall no be liable for any damage resuling from any misuse of or gross mechanic inerference wih he fan. Please follow he operaion guidelines always.! ATTENTION The produc is no allowed for use by children and persons wih reduced physical, menal or sensory capaciies, wihou proper pracical experience or experise, unless hey are conrolled or insruced on he produc operaion by he person(s) responsible for heir safey. Supervise he children and do no le hem play wih he produc. WARNING Do no dispose he produc in domesic wase. The produc conains in par maerial ha can be recycled and in par subsances ha should no end up as domesic wase. Dispose of he produc once i has reached he end of is working life according o he regulaions valid where you are. 3

FAN DESIGN DELIVERY SET inake spigo fan - 1 iem; operaion manual. exhaus spigo casing impeller emperaure conroller Fig. 1 MODIFICATIONS AND OPTIONS filer elemen inake spigo AF (special accessory, no included ino delivery se). AF is a special removable filer-box for ranspored air purificaion, Filer class G3. The filer fixaion wih quick-release laches provides easy removal of he filer for cleaning, fig. 2. casing quick-release laches Fig. 2 KF (special accessory, no included ino delivery se). KF is a removable meal mixing chamber wih an inegraed emperaure conrol damper and a G3 filer for ranspored air purificaion. The mixing chamber is fixed o he fan casing wih quick-release laches for easy mixing chamber removal for cleaning, fig. 3. KF mixing chamber provides cold air supply when air emperaure exceeds + C and ho air removal when he fan is off. filer elemen emperaure conrol damper wo-flow air duc spigo inake spigo mixing chamber quick-release laches Fig. 3 GF (special accessory, no included ino delivery se). GF is a graviy damper ha prevens air back draf ino he sysem, fig. 4. KF mixing chamber and GF graviy damper provide moor overheaing proecion when he fan is off, e.g. during power supply cu-off. In case of he fan shudown he graviy damper is closed and ho air is disribued hrough he conneced air ducs o oher rooms (fig. 5). mixing chamber wih KF filer graviy damper GF fan Fig 4 Fig. 5 4

TECHNICAL DATA Table 1. Technical daa Parameers 125 14 16 Volage, 5 Hz [V] 1~23 1~23 1~23 1~23 Power [W] 18 11 115 116 Curren [A].81.82.84.86 Max. air flow [m 3 /h] 4 48 52 54 RPM [min -1 ] 13 12 128 127 Noise level, 3 m [dba]** 42 42 42 42 Max. ranspored air emperaure [ C] Ingress Proecion Raing IP X2 IP X2 IP X2 IP X2 Parameers -ER 125 -ER 14 -ER -ER max -ER 16 Volage, 5 Hz [V] 1~23 1~23 1~23 1~23 1~23 Power [W] 32 41 43 127 44 Curren [A].14.18.19.55.19 Max. air flow [m 3 /h] 35 42 45 74 47 RPM [min -1 ] 1335 125 1165 131 111 Noise level, 3 m [dba]** 37 38 39 45 39 Max. ranspored air emperaure [ C] Ingress Proecion Raing IP X2 IP X2 IP X2 IP X2 IP X2 Parameers ERD-125 ERD-14 ERD- ERD-16 Speed min. max. min. max. min. max. min. max. Volage, 5 Hz [V] 1~23 1~23 1~23 1~23 Power [W] 26 32 32 41 34 43 35 44 Curren [A].12.14.14.18.15.19.15.19 Max. air flow [m 3 /h] 265 35 34 42 36 45 375 47 RPM [min -1 ] 121 1335 118 125 175 1165 14 111 Noise level, 3 m [dba]** 29 37 31 38 31 39 32 39 Max. ranspored air emperaure [ C] Ingress Proecion Raing IP X2 IP X2 IP X2 IP X2 * Allowable deviaion of he raed volage: ±1% **Noise level is measured a 3 m disance from he fan conneced o he air ducs, in free space. 5

Table 2. Overall dimensions Type Dimensions [mm] D B H H1 L P Weigh [kg] 125 124 245 35 3 26 5 4.5 14 139 285 35 3 3 5 5.7 149 285 35 3 3 5 5.7 16 159 285 35 3 3 5 5.7 -ER 125 124 245 32 27 26 5 5.6 -ER 14 139 285 32 27 3 5 6.8 -ER 149 285 32 27 3 5 6.8 -ER max 149 285 32 27 3 5 6.8 -ER 16 159 285 32 27 3 5 6.8 Fig. 6 Type Exra opion Dimensions [mm] D B H H1 L P Weigh [kg] 125 AF 125 124 245 53 48 26 5 6.7 14 AF 14 139 285 54 4 3 5 8.7 AF 149 285 54 4 3 5 8.7 16 AF 16 159 285 54 4 3 5 8.7 -ER 125 AF 125 124 245 5 45 26 5 7.8 -ER 14 AF 14 139 285 51 46 3 5 9.8 -ER AF 149 285 51 46 3 5 9.8 -ER max AF 149 285 51 46 3 5 9.8 -ER 16 AF 16 159 285 51 46 3 5 9.8 Fig. 7 Type Exra opion 125 KF 125 / KF 125 + GF 125 (BY-PASS) 14 KF 14 / KF 14 + GF 14 (BY-PASS) KF / KF + GF (BY-PASS) 16 KF 16 / KF 16 + GF 16 (BY-PASS) -ER 125 -ERD 125 -ER 14 -ERD 14 -ER -ERD -ER max -ER 16 -ERD 16 KF 125 / KF 125 + GF 125 (BY-PASS) KF 14 / KF 14 + GF 14 (BY-PASS) KF / KF + GF (BY-PASS) KF / KF + GF (BY-PASS) KF 16 / KF 16 + GF 16 (BY-PASS) Dimensions [mm] D B H H1 L P Weigh [kg] 124 245 61 56 26 5 8.3 139 285 65 6 3 5 9.7 149 285 65 6 3 5 9.7 159 285 65 6 3 5 9.7 124 245 58 53 26 5 9.4 139 285 62 57 3 5 1.8 149 285 62 57 3 5 1.8 149 285 62 57 3 5 1.8 159 285 62 57 3 5 1.8 Fig. 8 6

OPERATING LOGIC 45-45 - Designaion 45 Descripion 45 Max. ranspored air emperaure 45 - Temperaure conroller wih he se emperaure poin Fig 9 fan operaion Fan runs The fan sars when air emperaure in he fireplace hood reaches he se poin and disribues warm air from he chimney o oher rooms. The fan is urned off when air emperaure drops down below he se poin. Fan does no run 45-45 - 45 When air emperaure in he fireplace hood reaches he se poin, he fan sars and disribues purified by AF filer box warm air from he chimney o oher rooms. The fan is urned off when air emperaure drops down below he se poin. Fig. 1 Operaing logic of fan wih AF filer box Flame producs Warm air Cold air fan Warm air exhaus ino he heaing/venilaion sysem AF filer-box Warm air wihdrawal from he fireplace hood Flame producs removal from he chimney o he smoke duc Decompression grille Air heaing chamber in he fireplace hood Chimney furnace Cold air supply Fig. 11 Operaing logic of fan wih AF filer box 7

Designaion 45 Descripion 45 Max. ranspored air emperaure 25 Temperaure conroller wih he se emperaure poin Fan runs 12 Fig. 12 Fan does no run Operaing logic of fan wih KF mixing chamber Temperaure conrol damper is closed 45 Temperaure conrol damper is opened Graviy damper is opened 25 Graviy damper is closed Fig.12 Descripion When air emperaure in he fireplace hood reaches he se poin, he fan sars and disribues warm air from he chimney o oher rooms and is urned off as emperaure drops down below he se poin. 12 Fig. 13 Operaing logic of fan wih KF mixing chamber and GF graviy damper The KFK mixing chamber provides cold air supply when he ranspored air emperaure exceeds + C and ho air removal when he fan is off. Flame producs Warm air Cold air BY-PASS funcion: Two-flow air duc: 1. Warm air exraced by he emperaure conrol damper (fig. 13); Air mixing funcion: 2. Cold air supplied o he mixing chamber (fig. 12) fan wih graviy damper GF Warm air supply o he heaing/venilaion sysem KF mixing chamber Warm air exrac from he fireplace hood Flame producs removal from he chimney o he smoke duc Decompression grille Air heaing chamber in he fireplace hood Chimney furnace Cold air supply Fig. 14 8 Operaing logic of he fan wih KF filer and GF graviy damper Fig.13 Descripion When air emperaure in he fireplace hood reaches he se poin, he fan sars and disribues warm air from he chimney o oher rooms. The fan is urned off as emperaure drops down below he se poin. The bypass sysem is designed o preven he fan overheaing if i does no run, for example, in case of power supply cu-off. The damper is closed and air is roued hrough he plug o anoher room. If air supplied o he fan is oo ho, he mixing chamber damper is opened o supply cold air and equalize emperaure.

MOUNTING AND OPERATION GUIDELINES The air moion direcion in he heaing / venilaion sysem mus mach he poiner on he fan casing. Insall he fan o ensure sufficien and quick access for servicing and repair operaions. The fan mus be grounded. Do no moun he fan on a flammable maerial, do no moun he fan direcly in he fireplace hood, do no cover he fan casing, do no build he fan ino he walls. Decompression grilles mus be insalled. Do no operae he fan a he emperaures below C or above + C as well as in aggressive or explosive environmen. Use only hea-resisan meal air ducs and grilles o inegrae he fan ino he venilaion sysem. Do no operae he fan in an explosive or fire-hazardous environmen. Prior o saring mouning make sure ha power cable is no damaged, he fan casing is no deformed and he impeller has free roaion and does no ouch he flange or he casing. Follow general and special safey rules during he fan seup and operaion. The fan mus be grounded. The fan is designed for op or horizonal mouning depending on he model. Insall he fan on he even surface. The fan mouning opions are saed in fig. 15-18. Provide free air circulaion o cool down he fan moor. For vibraion aenuaion, i is recommended o insall he fan on he rigid fireresisan suppor made of gypsum plae.5 x.5 m wih mineral wool layer. The minimum disance beween he fan and he heaing source is 1.5 m, he minimum disance from he fan casing o oher objecs is.5 m. Insall as many decompression grilles as required in he fireplace hood, connec inake and air disribuion ducs and fix hose wih clamps. Insulae he air ducs wih mineral wool. For he fans wih GF opion, adjus he graviy damper posiion in compliance wih he poiner direcion. The damper mus have horizonal insallaion. GF damper is used for overheaing proecion of he heaing / venilaion sysem and he fan during he fan sandby. To se he sar emperaure of he fan from C up o + C roae he emperaure conroller knob. Make sure ha he chimney duc and he flame produc removal sysem are air igh o preven ingress of combusion producs in he room. Fig. 15 Fig. 16 Fig. 17 Fig. 18 9

INSTALLATION AND CONNECTION TO POWER MAINS Connec he fan o power mains hrough he auomaic swich. Connecion of he fan o power mains is allowed by a qualified elecrician only. The raed elecrical parameer are saed on he raing plae. Modificaions of inernal connecions are no allowed and will resul in void warrany. Connec he fan only o power mains wih valid elecric sandards. For he fan connecion use insulaed, durable and hea-resisan cables wih copper wires, minimum cross secion.5 mm 2. The cable cross secion may vary depending on he maximum cable emperaure depending on he wire and insulaion ype, he maximum curren, he cable lengh and cable layou ype. The fan is conneced o power mains hough he erminal block, fig. 19-23, locaed in he fan erminal box, in compliance wih wiring diagram and erminal designaion in fig. 19. The house cabling sysem mus be equipped wih an auomaic swich a 23 V / 5 Hz exernal inpu. The auomaic swich rip curren mus be in compliance wih he fan curren consumpion (refer Table 1). The conac gap on all poles a leas 3 mm. Insall he auomaic swich o ensure promp access. The recommended raed auomaic swich rip curren is 1.6 A. The inegraed hermosa swich closes he fan power supply circui, when air emperaure in he chimney reaches he se poin. The fan is sared and supplies warm air o he room. When he emperaure in he chimney falls down below he se poin, he fan urns off. Cu power supply o he fan off by urning he auomaic elecric swich QF o OFF posiion prior o any operaions. Take seps o preven acivaion of he auomaic swich. L ~23 V 5 Hz N PE QF L N X1 1 2 3 4 Fig. 2 QF Fig. 21 Fig. 19 Fig. 22 Fig. 23 MAINTENANCE Regular echnical supervision and mainenance of he fan are required o ensure he produc long service life and non-sop operaion." Disconnec he fan from power mains prior o any mainenance operaions, fig. 24-29. The fan mainenance consiss in regular cleaning of he fan surfaces of dus and dir. Mainenance includes regular cleaning, conrol of he impeller, moor, impeller blades. Clean he impeller blades wih a sof cloh or a brush weed in a mild soap soluion. Clean he impeller blades a leas once in 6 monhs. Operaion recommendaions: 1. Clean he fan regularly from dus, dir and foreign objecs. 2. Check all fasening connecions periodically. 3. Conrol generaed noise and vibraion. High vibraion may indicae he bearing wear, sicking of he dir paricles conained in he ranspored air, he impeller blades wear, loose connecion beween he fan and he air duc. 4. Check periodically he fasening connecions, impeller for possible blade damages, check connecion of he fan o he air duc and coaing. QF Fig. 24 Fig.. 25 Fig.. 26 Fig.. 27 Fig.. 28 Fig.. 29 1

Table 3. Troubleshooing Problem Possible reasons Troubleshooing The fan does no sar Auomaic swich ripping during he fan sar. Low air flow High noise and vibraion Wrong elecrical connecion. No power supply o he fan erminal block. The moor/impeller is slow or jammed. The emperaure of he air flow from he chimney o he fan is below he emperaure conroller se poin. The emperaure se poin a he emperaure conroller is oo high. The emperaure conroller sends no closing signal o urn he fan on. Wrong seleced air ducworks from he chimney o he fan. Overcurren as a resul of shor circui in power mains leads o auomaic swich ripping. Soiled filer. Soiled diffusers, grilles and air ducs. Soiled impeller, flange and oher fan componens. Soiled air ducs, closed air dampers and diffusers. Soiled fan. Loose screws. Wrong fan insallaion. No ani-vibraion dampers. The fan is insalled on meal surfaces. Loose fixaion of supply air ducs. The supply air ducs are made of a rigid meal. Check power supply wih a mulimeer a he erminal block. Disconnec he fan from power mains. Check elecrical connecion reliabiliy in he erminal block, auomaic swich, power socke. Connec he fan following he wiring diagram. Turn he auomaic swich off. Roae he impeller manually, make sure of no foreign objecs ha may preven he impeller free roaion. Turn he impeller locking screw and adjus he impeller posiion on he shaf o preven he moor jam. Tighen he locking screw. Decrease he emperaure se poin a he emperaure conroller or make seps o increase emperaure of he air flow from he chimney. Place he fan closer o he chimney. Turn he fan off. Remove an overcurren. Check he auomaic swich operabiliy, check auomaic swich rip curren. Turn he auomaic swich off/on. Resar he fan. Clean or replace he filer. Clean or replace he diffusers, grilles, air ducs and oher venilaion componens. Clean or replace he impeller, he fan and oher fan componens. Make sure ha he air ducs are no damaged, he air dampers and he diffusers are closed. Clean he fan Check and ighen he screws. IInsall he fan on he ani-vibraion dampers (special accessory). Fix mouning brackes o he fan wih screws. Connec he ani-vibraion dampers and he mouning brackes. Insall he fan on a non-meal surface. Replace he rigid air ducs wih he flexible and hea-resisan air ducs. Tighen he clamp screws o ensure he air duc igh fixaion. 11

WARRANTY CARD BLAUBERG KAMIN MANUFACTURE DATE SELLER SALES DATE REPRESENTATIVE IN EU Blauberg Venilaoren GmbH Aidenbachsr. 52a, D-81379 München, Germany / v.3 (5) / EN