HEATIG TECHIQUE Centrometal d.o.o. - Glavna, 00 Macinec, Croatia, tel: + 0 00, fax: + 0 TECHICAL ISTRUCTIOS for installation, use and maintenance of hot water boiler and installation of additional equipment THE FIRST START-UP MUST BE DOE BY AUTHORIZED PERSO OTHERWISE PRODUCT WARRATIE IS OT VALID PelTec - TUPLTC-0-0-EG
Technical data TECHICAL IFORMATIO Type PelTec (kw) (kw) ominal heat output Heat output range Boiler class Required chimney underpressure Water amount in boiler Exhaust gas temperature at nominal heat output Exhaust gas temperature at minimal heat output Exhaust mass flow at nominal heat output Exhaust mass flow at minimal heat output Combustion period Min. inlet water tem. at the boiler supply water connection Setting range for temperature controller Minimal return temp.at boiler return tapping Standby heat losses Boiler resistance on water side at nominal output Fuel type Fuel moisture content Fuel size Firebox volume Combustion chamber dimensions Combustion chamber volume Combustion chamber type Pellet tank volume Volume of ash boxes (left / right) Required minimum accumulation next to boiler Auxiliray power requirements at Q Auxiliray power requirements at Qmin Supply voltage Frequency Lenght (A) Boiler body Width (B) dimensions Height (C) Total mass - (boiler with tank and feeder screw) Max. operating overpressure Test pressure Max. operating temperature Flue gas tube - external diameter Dimension D Dimension E Dimension F Flow and return pipe (male thread) Boiler Charge/discharge (female thread) connections Heating appliance running Heating applieance running (mbar) (lit.) ( C) ( C) (kg/s) (kg/s) (h) ( C) ( C) ( C) (W) (mbar),- 0, 0 00 0,0 0,000-90 (%) (mm) (lit.) (mm) (lit.) 0,9 x00x00, (lit.) (lit.) single, (W) (W) (V~) (Hz) (mm) (mm) (mm) (kg) (bar) (bar) ( C) (mm) (mm) (mm) (mm) Dimensions of the boiler to enter the room Width (G) Depth (H) Height (I) 00 0 00 0 0 " /",- 0, 0 00 0,0 0,009-90 PelTec,- 0, 00 0 00 0,09 0,00-90 > 0 C PelTec PelTec 0,- 0, 0 0 00 0,0 0,009-90 0 wood pellets max. % fi x0.9,,9 0x00x00 0xx 0x00x00. 9,90, underpressure 0, /, / 9, /, by E 0-, point.. 00 00 00,- 0, 0 00 0,0 0,0-90 9, 0xx, 0 0 00 0 0 00 0 0 0 0 0. 90 0 0 0 0 0 00 0 0 9 0 /" /" " /" /" /" with fan under non-condensing conditions PelTec 0 0 0 PelTec 0 0 0 PelTec 90 90 0 / 9, 00 0 0 0 /" /" PelTec 90 90 00 PelTec G PelTec I PelTec G PelTec I I PelTec 0 0 0 PelTec G H PelTec - PelTec -
Dimensions and basic parts of the boiler PLV PVV PP DP VE SP PT RE MV RP SG VC PE FC CP - Boiler flow Boiler return Charge / Discharge Flue gas tube Fan (fan output can be mounted in any directions) Pellet tank Pellet feeder Boiler control unit -way motor mixing valve Pellet level sensor Safety ventilation group (not included in delivery) Connecting tubes Connection for expansion vessel Flexible PVC tube Circulation pump (mandatory set on the speed ) A PelTec - C RE C RE C RE PelTec PelTec B B PelTec B PelTec PelTec - SG * SP VE SP DP PT VE SG * PT VC VC PLV RP PLV D RP MV D MV PVV FC CP PE PelTec E E F F PVV PP FC CP PE PP PelTec -
Basic parts and sensors - Boiler sensor (TC k) - Fan speed sensor - DHW sensor (TC k) - PVC tube bimetal sensor - Presostat 9 - Pellet level in the tank - Photocell 0 - Flow sensor (TC k) - Electric heater - Return sensor (TC k) - Flue gas sensor (Pt 000) - Elbow with socket for sensor PelTec PelTec PelTec PelTec PelTec - 0 9 9 PelTec 0 PelTec - Depending on the configuration can be used as: PTV sensor, flow sensor, the sensor accumulation tank (CAS), hydraulic crossover (HS) Obligatory installation
Introduction, boiler description, safety precautions, important informations.0. ITRODUCTIO The PelTec has a modern construction and design and is made out of the controlled materials of high quality, welded with most modern technology and is approved and tested under E 0 - norm and fulfil all special request for the connection on the installation of a central heating system... BOILER DESCRIPTIO Steel hot water boiler are engineered for wood pellet firing. In the boiler is installed the burner for wood pellet firing with the automatic firing and automatic self-cleaning function which enables the reliable operation also with the low quality wood pellets. The function of the automatic cleaning flue gas tubes provides the unifying exchange of the heat and high and unifying level of boiler efficiency. Digital boiler controller in a basic construction offers also the possibility of control with the additional equipment likes lambda probe or level control of the wood pellets in the pellet tank. The pellet tank is the integral part of the boiler. The boiler is delivered in pieces due to the easier transport into the boiler room... SAFETY PRECAUTIOS The boiler and related accessories are state of the art and meet all applicable safety regulations. The control unit, wiring chamber, el. heater, safety cut-out STB thermostat, fan, grid cleaning mechanism, flue gas tubes cleaning mechanism and pellet supply mechanism are integrated into the PelTec. They are operate at a voltage of 0 V AC. Improper installation or repair can pose the danger of life-threatening electric shock. Installation may beperformed only by appropriately qualified technicians. Caution symbols: Please take careful note of the following symbols in this Operating Manual. This symbol indicates measures for protection against accidents and warning for the user and / or exposed persons... IMPORTAT IFORMATIOS All local regulations, including those referring to national and European standards need to be complied with when installing the appliance. The boiler must not be modified unless using the tested original accessories we provide or if the work is undertaken by our Customer Service. Only fit original spare parts. These can be obtained from your customer service partner or directly from ourselves. European standards need to be complied with when installing the appliance. Regular care and cleaning of the appliance, flue gas outlets, connecting piece and flue. CAUTIO: The flue may block if the boiler is heated again after a long period of it not being used. Before starting the boiler, have the flue checked by a specialist (chimney sweep). Ensure sufficient supply of fresh air in the installation room when heating. The air must be replaced at least 0. times an hour through constant and reliable room venting. Fresh air may have to be provided from outside if the windows and doors in the room where the boiler is installed are well sealed or if this room contains other equipment, such as extractor hoods, clothes dryer, fan etc.
Status of delivery.. STATUS OF DELIVERY Equipment is delivered seperately:. Boiler with planking and thermal insulation. Pellet tank in a cardboard box (the parts need to be mounted, see instructions for mounting the pellet tank). Feeder screw with a flexible PVC tube (should be placed in the pellet tank). Grating cleaning mechanism (requires installation on the boiler). Fan (requires installation on the boiler). Connection tubes with holenders, -way mixing valve and circulation pump (need to be mounted on boiler, Mandatory set the pump on the speed.). Motor device (requires installation on the -way mixing valve) Figure. Status of delivery PelTec Feeder screw Pellet tank Boiler Cleaning mechanism grillee Motor device Pellet tank Feeder screw T-piece Fan Connection tubes Boiler PelTec PelTec - PelTec -
Positioning and mounting the boiler For ease of handling, transport and import of boiler, PelTec is delivered in parts that need be mounted on the boiler when the boiler is in the boiler room. These parts need to be installed on the boiler: - Fan - mount on the back of boiler, is obligatory to use the flange gaskets fan, fastened using M bolts and nuts. Plug-connector for power supply fan and the fan tachometer in the back of the control box. Fan output can be mounted in any directions. - Mechanism for grating cleaning - mount on the right side of the boiler ( in this side is pellet tank), must be fastened using M bolts and nuts. After assembly, it is necessary to attach the lever burner grid with gear motor trail. Plug-in two cables with connectors (motor and microswitches). - Connection tubes - mount connecting tube with -way mixing valve to the boiler so that the T-piece is in the upper side. On the upper connector of the T-piece incorporate safety ventilation group. On the back of boiler were prepared two holenders for mounting connection tubes (connection tubes with way mixing valve). Be sure to use the seal for holenders. Set return temperature sensor in the elbow with a socket for the sensor between the -way mixing valve and the boiler. It is obligatory using the included thermal paste. Plug-in return flow sensor on the back of the box control. Connect the pump cable with connector to the back of the control box. Mandatory set the pump on the speed. - Elbow with socket for the flow sensor -must necessarily be installed after -way mixing valve on the flow of the installation. Set flow sensor in the socket for sensor. It is obligatory using the included thermal paste. Plug-in return flow sensor on the back of the box control. - Motor device - set the motor device to the -way mixing valve. Plug-in the power connector on the back of the control box. - Pellet level in the tank sensor - mount this sensor on the back side inside of the pellet tank (see page 9). First set the plastic glass distance for sensor. After that, put the sensor on this glass. Attach the sensor and the plastic distance with screws supplied. Attach protective cover. Plug-in the cable with connector of the pellet level sensor on the back of the box control. - Pellet tank - mount pellet tank according installation manual for mounting pellet tank. Set up pellet transporter in the pellet tank. Place the pellet tank to the boiler and set PVC tube to conveyor and tube supply on the boiler. Set up the PVC tube so as to allow the smooth falling pellet into the burner. If necessary, cut the PVC tube to the required length. Plug-in the power connector on the back of the control box. OTE: check the tightness of connection tubes. Fasten connections binding tubes if necessary, so that a good seal.
Status of delivery, mounting parts.. MOUTIG COMPOETS Slika. Mounting components Flange for mounting on the boiler Flange for mounting on the boiler Fan (Fan output can be mounted in any directions) Mechanism for grating cleaning -way mixing valve Connection tube PelTec Connection tube PelTec - Motor device for -way mixing valve
Positions of mounted components Flange for mounting fan Flange for mounting mechanism for self-cleaning Protection cover Pellet level sensor Plastic pad Mounted position (be sure to attach the cable with cable ties Position of pellet tank Position of mechanism for grating cleaning The main switch Display Elbow with socket for sensor The main electronic board Electronic board inputs Connectors for pump / diverter valve Socket 9
Installation of motor device... Installation of motor device (THE FIRST ASSEMBLY). Set valve clapper so that it is horizontal position (designation must be on the right side A ) A. Put clutch of motor device (designation must be on the right side B ). Set motor device on the valve as shown in gure (moving part of motor device must be in a horizontal position; Green delimiter'' C'' must be in the center of the handle slot'' D''). Set screw for fastening motor device E C D. Tighten the screw to secure the motor device (when the screw is tightened, the movable part of the device is rotated to the right down to the end position) B E. Set lever ''F'' to drive F 0. Set the designation of openness "G" on device as shown in gure G
Installation of motor device. Handle position H Position UP - Manual operation H 9. Turning the handle'' G'' so that it can be set in the DOW position - automatic operation G... ISTALLATIO OF MOTOR DEVICE (IF THE BOILER IS WORKED) If the boiler is worked motor device may be removed only when the boiler is switched off. When the boiler is switched off motor-driven closes -way mixing valve and is in the position as shown in Figure below.. Device position when the boiler is not. Valve position when the boiler is not working working (valve is closed) (valve is closed); designation on the axle'' A'' is the top right corner ( ) A. Designation position on clutch of motor device. Set the motor device as shown below before assembly, designation on the clutch (the movable part of the devicemust be turned ''B'' is at the top right ( ) so that green delimiter'' C'' is aligned with the groove of the handle'' D'' and is in the top right corner ( ) B C D
Installation of motor device. Tighten the screw to secure the motor device (when the screw is tightened, the movable part of the device is rotated to the right down to the end position). Set the device handle, rotate the left until it reaches the bene cial position, so that can be set in position DOW - Automatic operation.device position in the DOW position - automatically work; boiler ready for operation ow from the boiler ow in the installation return to the boiler Return from installation
Safety elements, fuel.. SAFETY ELEMETS Boiler have a few safety elements: - Bimetal thermostat built on the burner pellet feeding tube. If the bimetal set temperature (0 C) is exceeded, pellet feeding is stopped, the burner shuts down and the error E appears on the control unit (LED diode switches on). - If there is no flame (the built in photo-cell does not detect the flame within set time), control stops the burner operation and error E is displayed or it goes to blowing off and error E is - Displayed (LED diode switched on).control unit has a built in protective function which protects the boiler against overheating. If temperature in the boiler exceeds 9 C, regardless heating or sanitary water is needed the boiler pump and/or the sanitary water turns on and works until temperature in the boiler falls below 9 C. - The fan has a built-in RPM counter and, if regulation is informed that the fan does not operate in accordance with the requirement interrupts the process display fan error - Drive for grate linear move have in-built two switches by wich control unit monitor position of grate. If grate at given moment is not on provided place, control unit recieve information that grate is not on provided place and interrupt proces and display information about grate error. - Flue gas connection have in-built sensor for flue gas temperature meassuring. If flue gas tube temperature is over 0 C, control unit interrupt proces and display information about too high flue gas temperature. When temperature in the boiler exceeds 0 C (+0 C / - 9 C), power supply is turned off by the safety thermostat (via control unit). Thermal protection built in coils of the fan electric motor at the burner and the screw feeder motor, protects them against overheating caused by failure or locking. A flexible tube connecting the pellet burner and pellet tank is made of plastic material reinforced with metal wire which, in case of back flame from the burner to the tank, melts and prevents flame to penetrate to the pellet tank... FUEL Wood pellets are used as fuel in boilers with built-in pellet burner. Wooden pellets are bio-fuel made of wooden wastes. Pellets can be packed in different packaging: in bags ( kg or 000 kg), or as bulk in large (underground) tanks ( - m ) or in basement spaces. Recommended properties of pellets for firing in PelTec boilers are the following: - heating value >= kwh/kg ( MJ/kg) -diameter <= mm -max. moisture content <= % -max. dust content <=, %.
.0. BOILER POSITIOIG AD ASSEMBLY Boiler positioning, assembly and building in must be performed by a qualified person. We recommend that boiler is placed on a concrete base with height of 0 to 00 mm above the floor. Boiler room must be frostproof and well ventilated. Boiler has to be positioned so that it can be properly connected to the chimney (see Figure ) and simultaneously, enabling tending of boiler and additional equipment, control during operation, cleaning and maintenance. WARIG! Flammable items must not be placed on the boiler and within the minimum distances shown in Figure... MIIMUM DISTACE FROM THE ROOM WALLS Figure. Minimum distance from the room walls for PelTec min. 00 mm max 00 mm min. 0 mm min. 0 mm min. 00 mm - Boiler PelTec - Chimney - Flue (Chimney connection; must be insulated).. OPEIG FOR FRESH AIR (FRESH AIR SUPPLY) Each boiler room must be equipped with an opening for supply of fresh air which is dimensioned in accordance with boiler output (minimum opening area according to the below shown equation). Such opening must be protected with a net or grate. All installation works have to be performed in accordance with valid national and European standards. Boiler must not operate in flammable and explosive environment. A =,0 x Q A - opening area in cm Q - boiler output in kw
Connection to the chimney.0. COECTIO TO THE CHIMEY IProperly dimensioned and built chimney is the main condition for safe and economical functioning of the boiler. The thermal insulation of the chimney has to be done properly, it has to be absolutely gas-proof and smooth. On its lower part there has to be built in the opening for cleaning with the door. An brick-layed chimney has to have three layers with an insulation of 0 mm in the middle, if the chimney is built inside the house (i.e. inside the heated area), or an insulation of 0 mm if it is built outside the house (i.e. outside the heated area). The flue gas temperature has to be at least 0 C higher then the temprerature of their consdensation point. The choice and the construction of the chimney has to be performed by the authorized person. Inside dimensions of the chimney intersection selected in accordance with diagram for chimney selection, they depend of its height and of the capacity of the boiler. Chimney must be dimenensioned by "diagram for chimney selection" and maximum permetted lenght of connection flue gas tube between connection on fan and chimney is 000 mm and minimum light diameter xx0 mm with maximum two 90 bends. Connection flue gas tube can be mounted horizontally or at any angle which allows to gas, on his way to chimney, a constant increase of height with condidering of exit point from fan. Connection flue gas tube must have openings for cleaning through which is possible to clean entire lenght of flue gas tube or must ensure easy removal part of flue gas tube which allow complete cleaning of connection flue gas tube. To prevent entry of condensate form chimney into the boiler, flue gas tube must be mounted 0 mm deeper into the chimney. Connection ue gas tube between fan and chimney must be insulated with 0-0 mm mineral wool. The chimney must be resistant against flue condensate! Figure. Dimensioning of the chimney for PelTec 0 Rated thermal output of the boiler (kw) Chimney light diameter (cm) 0 0 0 0 Chimney dimensioning example: for boiler Pel - Tec Boiler heat output: kw Fuel: wood pellets Required usable chimney height: m Required chimney light diameter: 0 cm Wood pellets 0 9 0 Useful height of the chimney (m)
Installation, connection to central heating system.0. ISTALLATIO All local regulations, including those referring to national and European standards need to be complied with when installing the appliance... COECTIO TO CETRAL HEATIG SYSTEM All installation work must be made in accordance with valid national and European standards. Boiler PelTec can be built in closed and open central heating systems. In both cases boiler can be fired with wood chips. Installation has to be made, in according to technical standards, by a professional who will be responsible for proper boiler operation. Before connecting boiler to central heating system, the system has to be flushed to remove impurities remaining after system installation. It prevents boiler overheating, noise within the system, disturbances at a pump and mixing valve. Boiler should always be connected to central heating system by connectors, never by welding. Figure. shows safe distances required for boiler cleaning and maintenance.... COECTIO TO OPE HEATIG SYSTEM In open system it is necessary to put an open expansion vessel min. 0, m above the height of the highest heating body. If expansion vessel is located in a room without heating, it should be insulated. The system pump could be connected on the inline or back line of the boiler.... COECTIO TO CLOSED HEATIG SYSTEM In closed heating system it is obligatory to build in certified safety valve with opening pressure of, bar and a membrane expansion vessel. Safety valve and expansion vessel must be built in accordance with professional rules and between safety valve and expansion vessel and boiler must not be any valve. Schemes for possible configurations are on following pages.
Configuration PTV, DKG Scheme. Configuration PTV bar M P VH - Boiler PelTec - Air self-venting group, bar - Motor -ways mixing valve - Closed type expansion vessel - Return flow sensor - DHW tank - DHW sensor Scheme. Configuration DKG bar P M P - Boiler PelTec - Air self-venting group, bar - Motor -ways mixing valve - Closed type expansion vessel - Return flow sensor - Flow sensor - Heating circuit - Room thermostat
Configuration PTV DKG, AKU Scheme. Configuration DKG PTV 9 0 bar P P P M P VH - Boiler PelTec - Air self-venting group, bar - Motor -ways mixing valve - Closed type expansion vessel - Return flow sensor - Flow sensor - DHW tank - DHW tank sensor 9 - Heating circuit 0 - -way diverter valve - Room thermostat Scheme. Configuration AKU bar M - Boiler PelTec - Air self-venting group, bar - Motor -ways mixing valve - Closed type expansion vessel P - Back flow sensor - Accumulation tank CAS - Accumulation tank sensor CAS (upper) - Accumulation tank sensor CAS (lower)
Configuration PTV DKG, AKU -- IKG Scheme. Configuration PTV AKU bar P P 9 M P 0 VH - Boiler PelTec - Air self-venting group, bar - Motor -ways mixing valve - Closed type expansion vessel - Return flow sensor - DHV tank - DHV tank sensor - Accumulation tank CAS 9 - Accumulation tank sensor CAS (upper) 0 - Accumulation tank sensor CAS (lower) - -way diverter valve Scheme. Configuration AKU -- IKG 0 9 P bar M P - Boiler PelTec - Air self-venting group, bar - Motor -ways mixing valve - Closed type expansion vessel - Return flow sensor - Accumulation tank CAS - Accumulation tank sensor CAS (upper) - Accumulation tank sensor CAS (lower) 9 - -way manual mixing valve 0 - Room thermostat 9
Configuration PTV AKU -- IKG, AKU -- PTV Scheme. Configuration PTV AKU -- IKG P bar P P 9 M P 0 VH - Boiler PelTec - Air self-venting group, bar - Motor -ways mixing valve - Closed type expansion vessel - Return flow sensor - DHV tank - DHV tank sensor - Accumulation tank CAS 9 - Accumulation tank sensor CAS (upper) 0 - Accumulation tank sensor CAS (lower) - Heating circuit - -way diverter valve - -way manual mixing valve - Room thermostat Scheme. Configuration AKU -- PTV bar 9 P M P 0 VH - Boiler PelTec - Air self-venting group, bar - Motor -ways mixing valve - Closed type expansion vessel - Return flow sensor 0 - Accumulation tank CAS - Accumulation tank sensor CAS (upper) - Accumulation tank sensor CAS (lower) 9 - DHV tank 0 - DHV tank sensor
Configuration AKU -- IKG PTV, HS Scheme 9. Configuration AKU -- IKG PTV bar P M P P 9 0 VH - Boiler PelTec - Air self-venting group, bar - Motor -ways mixing valve - Closed type expansion vessel - Return flow sensor - Accumulation tank CAS - Accumulation tank sensor CAS (upper) - Accumulation tank sensor CAS (lower) 9 - DHV tank 0 - DHV tank sensor - Heating circuit - -way manual mixing valve - Room thermostat Scheme 0. Configuration HS bar M P - Boiler PelTec - Air self-venting group, bar - Motor -ways mixing valve - Closed type expansion vessel - Return flow sensor - Hydraulic crossover - Hydraulic crossover sensor
Electrical connections.0. ELECTRICAL COECTIOS All electrical works must be performed by a certified professional in accordance with valid national and European standards. If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard. A device for switching of all power supply poles must be installed in electrical installation in accordance with the national regulations on electrical installations. Pump of heating system should be connected to boiler control unit PelTec. CAUTIO: When connecting any electrical part be sure to unplug the boiler at the main switch and disconnect the power supply. Figure. Connectors for power supply, el. components and sensors APAJAJE M - Pellet feeder M - Motor device for -way mixing valve M - Fan P - Heating pump P - Domestic water pump P - Tank pump 9 0 9 0 S - Sanitary water sensor S - Accumulation tank sensor (up) / Hydraulic crossover sensor S - Accumulation tank sensor (down) S - Flue gas sensor S - Outside temp. sensor S - Flow sensor S - Return sensor S - PVC tube bimetal sensor S9 - Room thermostat S0 - Alarm S - Reserve S - Pellet level in the tank sensor - UTP connector 9 0 9 9 0 0 9 PelTec, 0 PelTec -
, A L PE ' L M Pellet conveyor motor L Lt ' Brown L L L Lt Lt M ' Lt L L L * * Lp Lp PO W PE L T E C! i z l a z i Lt TO Lt Lt motor Flu gas tube mechanism cleaning motor for the grating self-cleaning TO F!, A Mixing valve motor device Lt Lt TO F! 0 0m A Black Blue F!, A Lt TO Lt Electric heater ' Connector -bit white ST - safety thermostat GS - Main switch * - sticker with a number on the connector ' Connector -bit white Connector -bit white Connector -bit black ' Connector -bit black Connector -bit white Electrical scheme.. ELECTRICAL SCHEME OUTPUTS
Electrical scheme.. ELECTRICAL SCHEME OUTPUTS L L P SI V I M UŠ K I ' L L P Z E L E I M UŠ K I P Z E L E I Ž E S K I L L P SM E ĐI Ž E S K I P SM E ĐI M UŠ K I ' Pump P P SI V I Ž E S K I Pump P P L L T T T T S S B B M P CR / S M M UŠ K I P CR / S M Ž E S K I Connector -pin green ' Connector -pin green Connector -pin grey ' Connector -pin grey Connector -pin black/brown ' Utičnica -polna crna/smeđa Connector -pin brown ' Connector -pin brown Brown ' Flue gas fan with speed senzor Black ' Pump P P Blue Yellow/Green P Red Black White
P CRI MUŠK I P C RI Ž E S K I ' * * Microswitches for motor mechanism for the self-cleaning ' + V P SI V I Ž ESK I P SI V I MUŠK I * * Ai Photocell S I G G D HAL Ai Code key for boiler power Ai + V RE L R o RE L PE L T E C! inputs GD UT P Presostat UT P * - sticker with a number on the connector ' Connector -bit black Connector -bit black ' Connector -bit black Connector -bit grey Boiler sensor Electrical scheme.. ELECTRICAL SCHEME IPUTS
Domestic water sensor Accumulation tank sensor (up) / Hydraulic crossover sensor USB Accumulation tank sensor (down) UTP P E L T E C! di s p l Flue gas sensor The ow sensor S IG G D SIG SIG G D S Return sensor GD S S SIG S IG GD SIG G D S SIG S IG GD S SIG G D S9 Room thermostat G D S P E L T E C! OSJETICI S Bimetallic thermostat G D S SIG S IG GD S +V S IG GD S Alarm sound max. 00 ma G D S0 UTP UTP G D S IG +V Pellet level in the tank sensor Electrical scheme.. ELECTRICAL SCHEME SESORS
Operating the system, safety, startup.0. OPERATIG THE SYSTEM Boiler must not be used in flammable and explosive environment. It must not be used by children or disabled persons (either physically or mentally), as well as by person without knowledge or experience, unless they are under control or trained by s person responsible for their safety. Children must be supervised in the vicinity of the product. If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified... SAFETY ISTRUCTIOS FOR THE ISTALLATIO ROOM Boiler room must be frost-proof and well ventilated. Boiler has to be positioned so that it can be properly connected to the chimney (see point.0) and simultaneously, enabling tending of boiler and additional equipment, control during operation, and cleaning and maintenance.. IITIAL STARTUP See technical instructions for PelTec digital control unit where is explained initial startup. ote: The start up has to be done by the person authorized on behalf of Centrometal d.o.o. otherwise the warranty for this product is not valid and the product must not be used. ote: If condensation escapes during the initial heatup phase, this does not indicate a fault. If this occurs, clean up using a cleaning rag... FILLIG / REFILLIG PELLET TAK WITH FUEL CAUTIO: Use only permitted pellets!
Boiler use.. BOILER USE Boiler must not be used in flammable and explosive environment. It must not be used by children or disabled persons (either physically or mentally), as well as by person without knowledge or experience, unless they are under control or trained by s person responsible for their safety. Children must be supervised in the vicinity of the product. If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard. Protective gloves are obligatory. Check whether boiler and equipment are installed and connected in accordance with these Technical instructions. Check whether chimney meets requirements of point.0 therein. Check whether boiler room meets all requirements therein. Check if fuel fulfils all requirements therein. Check whether the boiler and the entire heating system are filled with water and vented. ote: Before every use chech if the boiler doors and cover door are closed (Figure ). If you smell flue gas: - shut down the heating system - Ventilate the boiler room - Close all doors leading to the living space Flue gas can lead to life-threating poisoning! Slika. PelTec boiler door Flue gas tubes door Turbulators of ue gas tubes Upper boiler door Left low boiler door (Behind the door is a box of ashes) Right low boiler door (Behind the door is a box of ashes)
Cleaning and maintenance.0. CLEAIG AD MAITEACE Every millimeter of soot on the exchange surfaces and in the flues means about % more fuel consumption. A clean boiler saves fuel and protects the environment. Save fuel always clean the boiler in good time! Protective gloves PROTECTIVE GLOVES ARE OBLIGATORY! Protective gloves must be used! Ash remaining in boiler after solid fuel firing should be disposed into metal containers with a cover. First, main switch at boiler control unit has to be turned off. Flue gas chamber should be cleaned once at year. Fan box should be cleaned as required. Fan blades should be cleaned as required. Ash tray in the lower boiler part should be cleaned after spent 00-00 kg of pellets. Checking of all control and safety elements once per year by authorised service man / fitter is recommended. Firebox should be cleaned after spent 00-00 kg of pellets, depend of pellet quality., - Take out part from the firebox - Take out part from the firebox - Scrape soot from the exchange surface with scraper - Drag ash to the ash box, - Take out and empty ashboxes - Cleaning tools - scraper and brushes This actions need to be taken after fired every two tanks of the pellet! 9
Cleaning and maintenance.. EXTRACTIO OF TURBULATORS 9 0 A A A B B A B Procedure of extracting turbulators: B - Casing cover - Remove the casing cover - Flue outlet cover - Unscrew the screws which hold top boiler door - Remove flue outlet cover - Unscrew the lever A from the cleaning mechanism - Unscrew the screw A which hold turbulator axle with cleaning mechanism - Pull out axle A 9 - Take out turbulators A 0 -Unscrew the other lever B from the cleaning mechanism - Unscrew the screw B which hold turbulator axle with cleaning mechanism - Pull out axle B - Take out turbulators B ote: Place turbulator back in the same way but in the reverse order! 0
Cleaning intervals The reasons for recommending a regular, components maintenance service and the necessary maintenance intervals: Part of PelTec Ash boxes (Figure ) Cleaning of exchanging surfaces Cleaning a places over exchaning ue gas tubes (Figure ) Cleaning interval Discharge after spent 00-00 kg of pellets Once a year Cleaning of pellet tank Photocell The ecological rules and standards must be applied for disposal of changed spare parts, wrapping material, all parts of the boiler after it s expire....... Electric heater Failure on distribution power box with digital boiler control unit Fan failure Pellet feeder Motor failure Temperature sensors failure Photocell failure Every seven years to call an authorized service provider for routine maintenance and control.
otes Centrometal d.o.o. shall not be responsible for possible incorrect data caused by printing errors or error made in transcription and all figures and diagrams are for explanatory purposes only and relevant adjustment have to be made at the spot. In any case, it reserves the right to modify its products as deemed to be required and useful without any prior notification. Centrometal d.o.o. Glavna, 00 Macinec, Croatia central tel: + 0 00, fax: + 0 service tel: + 0, fax: + 0 www.centrometal.hr e-mail: servis@centrometal.hr HEATIG TECHIQUE