WATCH VIDEO OF THE LINE HERE: HYMMEN VIDEO (CLICK ON LINK) 1300 MM (4 wide) AUTOMATIC LAMINATION LINE AUTOMATIC THROUGH-FEED LINE MADE BY POSITION 1 - TYPE: LOADER - BRAND: WEMHONER - MODEL: W 184 AUTOMATIC SYSTEM TO LOAD PANELS in lamination line * Industrial and fast system * Double sides for the loading of the panels into the production line to avoid interruptions * Panels workable also in double row * Vacuum pump SYSTEM AND OPTIONALS OF THE PANEL HANDLING * Introduction of the panel stacks in the loading system through a motorized roller conveyor on the ground * Motorized transfer conveyor for the introduction of the panels into the production line - with comb-like frame to work panels in double row - approx. width 1500 mm - approx. length 3000 mm *Interior motorized lifting table * Suction cup frame for the handling of the working panels that are lifted and put down through a vacuum system for the workpieces locking * Suction cups for each horizontal bar * Automatic device to detach the panels from the suction cup CONTROL OF THE MACHINE AND ACCESSORIES * Control and program system * Adjustable separated command board to control the machine * Separated electrical cabinet NORM AND OPTIONAL FOR THE SECURITY * Security norm CE mark * Protection grids installed on the machine POSITION 2 - TYPE: LAMINATION LINE - BRAND: HYMMEN + WEMHONER - FRB1400 surface cleaning machine with double brush cleaning of the plate top and bottom sides of chip and dust particles. The chip and dust particles are suctioned by the on-site dust collection. - Brush roller 240 mm, brush border: Anderion 0.55 mm Separate drives, top and bottom gummed infeed and outfeed rollers, 1500/min and 1000/min respectively, spring mounted and adjustable, mandrel and deflector at the inlet - Brush roller 240 mm, brush border: Fibre 0.35 mm; Separate drives, top and bottom gummed infeed and outfeed rollers, 1500/min and 1000/min respectively, spring mounted and adjustable
- Suction nozzle 140 mm, per unit 2 pieces above, 1 piece below Height adjustment Motorized, manual adjustment with push buttons and mm display on the Machine bottom brush rollers manually adjustable in case of wear and tear - Outlet roller table 600 mm long, retractable, with driven conveyor rollers 0 65 mm gummed Width adjustment Manual adjustment with mm display on the machine - IR temperature measuring device, 3 pcs * Function: Detecting the temperature of the incoming plates for controlling the heat supply in the plate surface. * Execution: Temperature measuring head infrared measuring head, measuring range 0...100 C at the inlet of the FRB Controller in the control cabinet Display in the control panel, Display range 10... 100 - Edge cleaning brush (optional equipment) * Function: Cleaning chip and dust particles from plate longitudinal edges * Execution: Cleaning brushes, Vertically aligned with separate motors left and right at the surface cleaning inlet, Suction nozzle On the elements there are corresponding connecting pieces for the on-site connection of the suction system, Width adjustment Manual adjustment with mm display on the machine - GKL 1300 Glazing calender, 100 kn, 0 500 mm * Function: For glazing the plate upper and lower side Compensation of different temperatures within a plate by contact heat transfer, Quality improvement of raw chipboards by plate surface compacting and glazing Any variation in absorbency of the raw chipboard during adhesive application is largely compensated Greatly improved laminated quality because, thanks to the plate surface compacting, the swelling properties of the chips is reduced to an absolute minimum after the adhesive application * Execution: Roller double-shell execution, hard chrome plated, heat transfer medium heated Calandar contact pressure, hydro pneumatic, up to 100 kn depending on execution, calender protective cover for thermal\ shield, Height adjustment Motorized, manual adjustment with pushbuttons an mm display on the machine - Pair of calender rollers to safety distance moved apart to Thermal oil heater, 36 kw * Function: Heating of the heat transfer medium for heating and adjusting calenders to process temperature * Execution: Heater block Electrically heated, compact with mounted expansion vessel and Circulation pump Monitoring oil flow, oil level and temperature, Electronic regulation, Temperature setting and display in the control panel daily and weekly time switch for night setback, Heat transfer means Thermal oil NT 32 Heating 2 Switching stages - UMZ1400 Roller Coating Machine * Function: Hardener application on one or both sides of the work pieces * Version: Applicator rollers\tab 0 285, NBR 35 Shore, smooth, Roller trunnion and front sides in stainless steel, Direct drive with infinitely variable servo drive, Dosing rollers, 226 mm hard-rubber-coated, Roller trunnion and front sides in stainless steel Direct drive, automatic with frequency inverter for synchronization control Inlet 3 conveyor rollers, gummed, powered and removable Outlet 2 knife disc shafts, powered, removable, Shafts made of aluminum, plastic discs, lower roller guard flap made of stainless steel Rolling mill withdrawal, Automatic during conveyor stop and power failure, Pneumatic with automatic reset incl. pneumatic roller contact pressure Rolling mill withdrawal, Automatic by the lower applicator roller, pneumatic with automatic reset during conveyor stop and power failure Flow control, Automatic monitoring of the hardener continuous circulation in the upper and lower rolling mill Height adjustment, Motorized, manual adjustment with pushbuttons and mm display on the machine, Inlet roller table 600 mm long, pneumatically retractable, with powered disc rollers longitudinal stops for inlet table Width adjustment Manual adjustment with pushbuttons and mm display on the machine - 1.4 TRS1400 Disc Conveyor, 2187 mm * Function: Transport of work pieces between the roller coating machines and intake of the evaporation zone * Version: Separate drive Table extendable in the opposite direction of the operating side Width adjustment manual adjustment with mm display on the machine - ADZ Evaporation zone * Function: Evaporation of the hardener * Version:3 upper 27-kW IR emitter lines with cooling fan 3 lower 27-kW IR emitter lines with cooling fan Emitter modules individually switchable Manual setting of the work piece width Emitter power selectable on the control panel Feed-forward power control automatically synchronized according to the preselected emitter power - Telescope system for the evaporation zone * Function: Emitter zones laterally extendable for better access in case of repairs and maintenance work - IR temperature measuring devices, 3 pcs * Function: Detecting the temperature of the plate surface to control heat supply through the evaporation zone. * Version: Temperature measuring head \tab Infrared measuring head, measuring range 0...100 C Width adjustable 1 x centrally, 1 x in the opposite direction of the operating side on the
edge, with the longitudinal stop at the outlet of the TRS controller in the control cabinet Display in the control panel, display range 10...100 C - UMA1400 Roller Coating Machine * Function: Adhesive application on one or both sides of the work pieces * Version: Applicator rollers\tab 0 285, NBR 70 Shore, smooth Roller trunnion and front sides in stainless steel Rustproof washer discs Infinitely variable direct drive with servo drive Dosing rollers 0 226 mm hard-rubber-coated Roller trunnion and front sides in stainless steel Rustproof washer discs Rotary feedthrough for water cooling Infinitely variable direct drive with frequency inverter Rotation speed control for constant adhesive application amount from starting speed to production speed Inlet 3 disc rollers, powered, removable Outlet Contrasting roller guard flap Rolling mill withdrawal, Automatic during conveyor stop and power failure, pneumatic with automatic reset incl. pneumatic roller contact pressure, Rolling mill withdrawal \tab Automatic by the lower applicator roller, pneumatic with automatic reset during conveyor stop and power failure Flow control Automatic monitoring of the hardener continuous circulation in the upper and lower rolling mill Height adjustment\tab Motorized, manual adjustment with pushbuttons and mm display on the machine Inlet roller table 600 mm long, pneumatically retractable, with powered disc rollers longitudinal stops for inlet table Width adjustment Manual adjustment with mm display on the machine - LVA Adhesive supply system * Function: Automatic adhesive supply of on-site adhesive tank * Version: Gear pump supplied by on-site storage tank, Supply lines with connection for direct infeed into the inlet of the upper and lower adhesive receiver, Connection central for the on-site storage tank supply line - WRV Roller cleaning (accessory equipment) * Function: Automatic cleaning of the applicator rollers. * Version: Nozzle bars with pulse jet spray arranged over the entire roller width. (Water connection R 1/2, pressure 1-3 bar, temperature max. 80 C) - LWA Adhesive circulating system (accessory equipment) * Function: Filtering and circulating the adhesive for removing dirt particles and creating constant conditions in the adhesive receiver. * Version: Level control with sensors for the automatic supply of the upper and lower receiver Central inlet with diaphragm valves Return flow through scrapers into the container 45-l, stainless steel circulating tank, with removable cooling coil Circulating container level sensing with circulating pump ultrasonic sensor with filter and bypass at the inlet - SKS Cooling unit (accessory equipment) * Function: Cooling of the adhesive reserves in the adhesive receiver and in the storage container to increase the adhesive durability. * Version: For cooling the dosing rollers and adhesive tank - RK1400 Tapered Roller Conveyor * Function: Transport of the work pieces from the roller coating machine to the laminating calender * Version: Conveyor table Extendable in the opposite direction of the operating side for easy cleaning of the UMA roller coating machine and insertion of the foils into the KKL laminating calender Inlet extension of the folding arms with powered tapered roller pneumatically pivoting in UMA outlet, Width adjustment\tab Manual adjustment with mm display on the machine, Drive Separate servo drive - Thin Plate Conveyor * Function: Additional support center for thin plates * Version: Powered toothed conveyor chain with powered cleaning brush centrally arranged in the tapered roller conveyor * KKL 1300 Laminating Calender, 100 kn, 0 500 mm * Function: Lamination of the incoming foils on the work pieces under pressure and temperature * Version: Rollers Double-shell version, hard chrome plated, heat transfer medium heated, Calender contact pressure, hydro-pneumatic, up to max. 100 kn depending on version Suction hood, In the inlet with nozzle 0 140 mm for fume suction Height adjustment Motorized, manual adjustment with pushbuttons and mm display on the machine, Pair of calender rollers moved apart to a safe distance Guide rollers With width marks for foil centered insertion - JOE Thermal oil heater, 48 kw * Function: Heating of the heat transfer medium for heating and adjusting the calender to process temperature * Version: Heater block Electrically heated, compact with mounted expansion vessel and circulating pump, Monitoring Oil flow rate, oil level and temperature Electronic regulation, Temperature setting and display in the control panel Daily and weekly time switch for night setback, Heat transfer medium, Thermal oil NT 32, Heating 2 Switching stages Clinch system 150 * Function: A prolonged heat transfer path also allows high production speeds when using thick finished foils * Version: Upper and lower additional deflection rolle
- WRV Roller Cleaning (Accessory Equipment) * Function: Laminating calender automatic cleaning to remove adhesive deposits and other contaminants (particularly recommended for open-pore finished foils) * Version: Motorized oscillating cleaning blade with adjustable cleaning intervals - FAA1300 Foil Unwinding Station * Function: Unrolling and supply of the laminating calender with the laminating material * Version: Belt conveyor table With pneumatic conveyor control PKL transmission drive, Floating rollers For automatic stabilization of the foil tension regardless of the diameter foil, adjustable foil tension, Foil reception Two upper and lower foil receiving stations, Upper receiving station, raised position for loading from a platform, Lower receiving station, extendable for loading from the operating side, Winding axes Symmetric shafts, for selective, upper or lower use Bearing cap for quick foil change and pneumatic disc brake Axial and radial adjustment, Pneumatic expansion shafts for inner core 0 75..,76 mm with width marks for the centrally adjusted tensioning of foil rollers with filling gun and annular corrugated hose, Foil tear test Above and below Above and below by initiators on the guide rollers - 1.8.1 FAV Foil Connecting Station * Function: For automatically connecting foils when changing rollers without stopping the system. * Version: Foil connection Pneumatic mangle rollers for connecting the foil rollers prepared with double-sided adhesive tape\tab Cross cutter Separating the residual rollers after the foil rollers with pneumatically actuated knives, 2 pieces above, 1 piece below, Brake control, Braking force reduction to driving braking force, Advance control reduction to the foil change starting speed, Gap control Positioning of the splicing rod between two work pieces, Vacuum bars To fix the foils in the splicing position - PSW Pneumatic expansion shafts, 4 pcs * Function: Reel shafts with pneumatically operated clamping chucks for quick and easy roller change * Version: Clamping chucks for inner core diameter 75/76 mm * Foil optimization system * Function: Foil holding at first plate start, and foil holding at last plate stop, tensioned and centrally adjusted., Foil transport during start-up. First plate start, automatic separation of the foil in front of the plate front edge. Last plate start, automatic separation of the foil behind the plate front edge. * Version: With 2 pneumatically operated nip roller pairs and integrated cross cutter - PSW Pneumatic Expansion Shafts, 4 pcs (accessory equipment) * Function: Reel shafts with pneumatically operated clamping chucks for quick and easy roller change * Version: Clamping chucks for inner core diameter 150 mm * - GKL1 1300 Glazing Calender, 100 kn, 0 500 mm * Function: Glued joint glazing and curing * Version: Rollers Double-shell version, hard chrome plated, heat transfer medium heated, Calender contact pressure hydro-pneumatic, up to max. 100 kn depending on version, Calender protective cover for thermal shield Height adjustment, Motorized, manual adjustment with pushbuttons and mm display on the machine, Pair of calender rollers moved apart to a safe distance, Type of drive Servo operation, together with GKL - ATS 1300 Automatic Separating Station * Function: High-performance oscillating knife to separate the foils between the work pieces * Version: Cutting system Oscillating knife, co-moving, automatically synchronized with the work piece feeding, Cutting gap, Gap detection and correction before KKL, Section scanning With sensing roller before PKL, Section control Via the T-BAS module axes, Upper pressure rollers For short plate lengths - GKL2 1300 Glazing Calender, 100 kn, 0 500 mm * Function: For glued joint glazing and curing * Version: Rollers, hard chrome plated, heated thermal oil Calender contact pressure hydro-pneumatic, up to max. 100 kn depending on version, Calender protective cover for thermal shield Height adjustment Motorized, manual adjustment with pushbuttons and mm display on the machine Pair of calender rollers moved apart to a safe distance, Type of drive, Servo drive, together with GKL1 - IR Temperature Measuring Device * Function: Temperature control for process monitoring * Version: Temperature measuring head \tab 1 pcs infrared measuring head, measuring range 0...100 C Centrally arranged controller in the control cabinet Display in the control panel, display range 10...100 C * - TOB Thermal Oil Heater, 48 kw * Function: Heating of the heat transfer medium for heating and adjusting the calender to process temperature * Version: GKL1/GKL2 heating, Heater block, Electrically heated, compact with mounted expansion vessel and circulating pump, Monitoring Oil flow rate, oil level and temperature, Electronic regulation, Temperature setting and display in the control panel, Daily and weekly time switch for night setback, Heat transfer medium, Thermal oil NT 32 Heating 2 Switching stages
- HYMMEN TopControl consisting of: * T-FWM Remote Maintenance Modem * Function: Bielefeld system servicing. Reduces downtime in the event of a failure thanks to targeted troubleshooting. Furthermore, software changes and adaptations can be made directly from the factory with much lower outlay. * Version: Components Modem, Analog V.34, 56.6k Telephone connection with on-site direct dialing Terminal program pc ANYWHERE - T-BVS Operation visualization * Function: Illustrative representation of the system on a screen including input and display of the most important production and process data for the system operation. * Version: Module Base module in WinControl, HMA standard as per C++ Components System overview screen, Display of all target / actual temperatures incl. input of height offset at each position, Plate parameters, Order and recipe number, Language User language German Service and system language German - T-BLS Control stand operation * Function: Enabling order and commission-based production as well as data management within the laminating system. * Version: Components Order management Recipe management System diagnostics Service module BDE as per HMA standard Data import/export via ASCII file (contents of the file by arrangement), Language User language German Service and system language German - T-BASAxes operation (accessory equipment) * Function: Automatic height and width adjustment of all units needed during a format or plate change centrally from the control panel. * Version: Module NC module BHV, Components Positioning axes via incremental encoder for height and width adjustment as per system design pos 1-12 Gap control in the conveyor units as per system design pos 1-12 incl. on-site shortage with conveyor table in front of the FRB pos. 1 Foil section optimization ATS section control - T-BSRS Soft Operation Control * Function: Software in a PC with Windows interface * Version: Components C1220 Interface, Decentralized periphery of the BHV terminals via fibre optic ring, Manual and automatic functions as per system design PC cabinet Rittal 600*600 mm, Monitor 17" Keyboard with trackball Soft SPS under Windows NT, TwinCAT - T-SCH control cabinet * Function: The control cabinet is used to accommodate the hardware components such as contactors, switches, inverters, etc. * Version: Components Rittal Height or base 2000 mm Width per element 1200 mm Depth 500 mm Base 200 mm With cooling Cable entry point through base Mains voltage 400 V / 50 Hz, 3-phase line, no zero power Operating voltage 400 V / 50 Hz, 3-phase line Control voltage 24 V / DC Valve tension 24 V / DC Cabling Cable channels, on-site, Cable laying through HMA Electrical code EN 60204 / IEC Protection type IP44/ IP54 Installation site Control cabinet, in the opposite direction of the operating side as per system/installation plan Switching / control elements Safety circuits Emergency-stop loop Locking for on-site conveyors POSITION 3 - TYPE: MULTIRIP SAW - BRAND: WEMHONER - MODEL: W 150 MULTI RIP SAW WITH 1 TOP SHAFT * Industrial machine with heavy-duty structure * Worktable with fixed height * Feeding of the carpet with adjusting in continuous speed with regulation in automatic by command board 15/ 75 m/min * Top cutting shaft NORM AND OPTIONAL FOR THE SECURITY * Security norm CE mark POSITION 4 - TYPE: BRUSHING MACHINE - BRAND: WANDRES * Industrial machine with heavy-duty structure * Useful working width 1300 mm
SYSTEM AND OPTIONALS OF THE PANEL HANDLING * Worktable with fixed height (movable head). For this feature the machine can also work in an automatic production line WORKING UNITS * Panels cleaning unit with rotating BRUSH for top side for bottom side * Command board installed on an incorporated electrical cabinet to control the machine NORM AND OPTIONAL FOR THE SECURITY * Security norm CE mark POSITION - TYPE: STACKER - BRAND: WEMHONER AUTOMATIC SYSTEM TO UNLOAD PANELS in lamination line * Industrial and fast system * Double sides for the unloading of the panels off the production line to avoid interruptions * Panels workable also in double row * Vacuum pump SYSTEM AND OPTIONALS OF THE PANEL HANDLING * Motorized conveyor from the lamination line * Interior motorized lifting table * Suction cup frame for the handling of the working panels that are lifted and put down through a vacuum system for the workpieces locking * Suction cups for each horizontal bar * Automatic device to detach the panels from the suction cup * Removal of the panels stacks from the lamination line through a motorized roller conveyor on the ground CONTROL OF THE MACHINE AND ACCESSORIES * Control and program system * Adjustable separated command board to control the machine * Separated electrical cabinet NORM AND OPTIONAL FOR THE SECURITY * Security norm CE mark * Protection grids installed on the machine Complete Technical data will be checked when the machine will be in warehouse & upon request