Doc Ref: M0 Issue.0 Oct 0 RBR Relay Boxes dustrial & Commercial Heating Systems stallation Manual www.powmatic.co.uk + (0) 0 info@powrmatic.co.uk
powrmatic Certificate of Guarantee Dear Customer This is to certify that this Controller is guaranteed for a period of one year from the date of original installation. To make a claim the first instance you must contact your appliance supplier, or installer and provide:-. The appliance type and order number.. The original installation documentation.. As much detail as possible on the fault. Your supplier, or installer, will then contact Powrmatic to make a guarantee claim on your behalf. Conditions of Guarantee. The Controller must have been installed by a competent recognised installer, and in accordance with the manufacturers instructions, I... regulations and local regulations.. The Controller has been used in accordance with the manufacturers instructions.. o unauthorised repairs of modifications have been made.. Powrmatic General Conditions of Sales have been observed.. xcept for the obligation of Powrmatic td to supply replacement parts during the guarnatee period, Powrmatic will not be liable in respect of any claims for direct or indirect consequential losses, including loss of profits or increased cost arising from loss of use of the Controller, or any event arising there from. ---------------------------------------------------- Powrmatic td, Hort Bridge, Ilminster, Somerset, TA PS Tel:00 Fax: 00 Web: www.powrmatic.co.uk e-mail warranty@powrmatic.co.uk be kept with the appliance staller Date: Signed staller page no. of 0 RBR Relay Boxes stallation structions Doc Ref M0 issue.0 Oct 0.
Dear Customer - thank you for choosing Powrmatic. We appreciate you buying one of our high quality products and know that you have made the best choice. By choosing Powrmatic, you are investing in UK manufacturing & its workforce. We pride ourselves by manufacturing products that provide clean, comfortable and safe working environments worldwide together with the personal & professional service and back-up you deserve. If you have any questions or concerns regarding this product, please contact our Technical Support Team by calling 00. Users, stallation and Servicing structions COTTS Title Section Contents Page Pre stallation. troduction. Technical data Dimensions stallation. Fitting the unit. lectrical Cable stallation. Wiring Terminal ocation. terconnecting wiring 0 Additional Documents. Short Parts ist and Options 0 RBR Relay Boxes stallation structions Doc Ref M0 issue.0 Oct 0. page no. of 0
. troduction The RBR series of Relay Boxes can be used in conjunction with Powrmatic MC00 or Powrtrol controllers to control more than one heater simultaneously. The relay box contain heat and fan circuit relays which switch individual heater signals. The RBR series consists of the RBR (up to heaters), RBR (up to heaters) & RBR (up to heaters). The relay box can be situated either adjacent to the controller or at a more convenient position at high level closer to the heaters being controlled.. Technical Data Relay coil supply Switching circuit 0V 0Hz V,V,0V or0v Maximum number of heaters Maximum switching current 0A @ 0V Dimensions C (mm) A (mm) B (mm) QTY D x Ø 0mm HOS Dimension A B C D RBR/ RBR page no. of 0 RBR Relay Boxes stallation structions Doc Ref M0 issue.0 Oct 0.
. Fitting the Unit The controller will be delivered to site in a cardboard box. The box may have a fixing template on the rear to aid drilling the fixing holes. If not, see refer to the dimensional sketch below... ocation All of the packaging can be recycled. Please make use of local recycling facilities. The RBR Relay Box can be situated either adjacent to the controller or at a more convenient position for ease of wiring, at high level closer to the heaters being controlled... Fixing Remove the two screws from the terminal cover and remove. Check that the unit fits in the intended mounting position. Mark out using the sketch below or using the unit as a template, mark the location of the four fixing holes. Fix using appropriate fixings. If required the unit may be inverted to allow the cable entry on the opposite side. The RBR Relay Box will accept cable entry from the right hand side of the enclosure. There are four Ø0mm holes on the RBR and, and eight holes on the RBR. A (mm) B (mm) x Ø mm HOS Dimension A B RBR/ 0 RBR 0 RBR Relay Boxes stallation structions Doc Ref M0 issue.0 Oct 0. page no. of 0
. lectrical Cable stallation.. lectrical Connections Warning: xternal wiring must be installed in accordance with I... Regulations together with any local regulations which may apply. Wiring terminals are located beneath the front cover. Wiring should be completed in conduit, for which holes are provided in the side of the base unit. Mains supply and control circuit wiring should be completed in cables not less than 0.mm² and fan circuit in not less than.mm². Warning: Burner Reset terminal is internally connected to UTRA when the reset button is pressed. The number of cores required between the COTROR and the RAY BOX is cores The number of cores required between the RAY BOX and ACH HATR is cores MAXIMUM number of interconnecting cores required is: RBR cores RBR 0 cores RBR cores.. Remote ockout Reset Box (when used) Vx & VS heaters requires an individual lockout circuit, a Remote Reset Box must be used per heater. The number of cores required between the ACH HATR and the RMOT RST BOX (when used) is cores Common eutral from heater 0V ockout from heater Return Reset to heater Remote ockout connections for Vx Heaters Remote ockout connections for VS Heaters Bl Gry Bl Gry Bk W Bk W Vx TRMIA UMBRS ow evel imit Reset Box VS TRMIA UMBRS ow evel imit Reset Box page no. of 0 RBR Relay Boxes stallation structions Doc Ref M0 issue.0 Oct 0.
. Wiring Terminal ocations.. RBR Relay Box Terminal Type Function Terminals put 0V Heat On signal from controller put 0V Fan On signal from controller put eutral Common from controller put Common 0V ive signal from HATR put Common 0V ive signal from HATR put 0V Heat On signal TO HATR put 0V Heat On signal TO HATR put 0V Fan On signal TO HATR put 0V Fan On signal TO HATR RBR Relay Box t t t t t t t t t Heat On Signal from controller Fan On Signal from controller eutral from controller Common ive from Heater Common ive from Heater Heat On Signal to Heater Heat On Signal to Heater Fan On Signal to Heater Fan On Signal to Heater RBR Relay Boxes stallation structions Doc Ref M0 issue.0 Oct 0. page no. of 0
.. RBR Relay Box Terminal Type Function Terminals put 0V Heat On signal from controller put 0V Fan On signal from controller put eutral Common from controller put Common 0V ive signal from HATR put Common 0V ive signal from HATR put Common 0V ive signal from HATR put Common 0V ive signal from HATR put 0V Heat On signal TO HATR put 0V Heat On signal TO HATR 0 put 0V Heat On signal TO HATR put 0V Heat On signal TO HATR put 0V Fan On signal TO HATR put 0V Fan On signal TO HATR put 0V Fan On signal TO HATR put 0V Fan On signal TO HATR 0 RBR Relay Box t t t t t t t t t t0 t t t t t Heat On Signal from controller Fan On Signal from controller eutral from controller Common ive from Heater Common ive from Heater Common ive from Heater Common ive from Heater Heat On Signal to Heater Heat On Signal to Heater Heat On Signal to Heater Heat On Signal to Heater Fan On Signal to Heater Fan On Signal to Heater Fan On Signal to Heater Fan On Signal to Heater page no. of 0 RBR Relay Boxes stallation structions Doc Ref M0 issue.0 Oct 0.
.. RBR Relay Box Terminal Type Function Terminals put 0V Heat On signal from controller put 0V Fan On signal from controller put eutral Common from controller put Common 0V ive signal from HATR put Common 0V ive signal from HATR put Common 0V ive signal from HATR put Common 0V ive signal from HATR put Common 0V ive signal from HATR put Common 0V ive signal from HATR 0 put 0V Heat On signal TO HATR put 0V Heat On signal TO HATR put 0V Heat On signal TO HATR put 0V Heat On signal TO HATR put 0V Heat On signal TO HATR put 0V Heat On signal TO HATR put 0V Fan On signal TO HATR put 0V Fan On signal TO HATR put 0V Fan On signal TO HATR put 0V Fan On signal TO HATR 0 put 0V Fan On signal TO HATR put 0V Fan On signal TO HATR 0 0 RBR Relay Box t t t t t t t t t t0 t t t t t t t t t t0 t Heat On Signal from controller Fan On Signal from controller eutral from controller Common ive from Heater Common ive from Heater Common ive from Heater Common ive from Heater Common ive from Heater Common ive from Heater Heat On Signal to Heater Heat On Signal to Heater Heat On Signal to Heater Heat On Signal to Heater Heat On Signal to Heater Heat On Signal to Heater Fan On Signal to Heater Fan On Signal to Heater Fan On Signal to Heater Fan On Signal to Heater Fan On Signal to Heater Fan On Signal to Heater RBR Relay Boxes stallation structions Doc Ref M0 issue.0 Oct 0. page no. of 0
A A www.powrmatic.co.uk A A www.powrmatic.co.uk A A www.powrmatic.co.uk. terconnecting Wiring.. Schematic Wiring (Vx heater shown) RBR powr trol or RBR MC00 RBR powr trol or RBR MC00 RBR powr trol or RBR MC00 page no. 0 of 0 RBR Relay Boxes stallation structions Doc Ref M0 issue.0 Oct 0.
.. RBR Relay Box wired to a Vx heater and MC00/Powrtrol Controller MC00 fuelsaver RBR Relay Box Controlling x VX Heaters (Pactrol) with MC 00 Relay Box / Vx / C0GB00 IV UTRA ARTH MAIS SUPPY 0v ph 0Hz Vx Heater RBR RAY BOX A A A A HAT RAY FA RAY ote: ach Heater Must be Fitted with its own ockout Reset Button, If low level Reset is Required Vx Heater IV UTRA ARTH MAIS SUPPY 0v ph 0Hz Wh 0. B lu 0. B r. B r. R ed 0. R ed 0. Or. Or. Min.mm Min.mm Min 0.mm Min 0.mm Min.mm Min.mm B r 0. M in 0. m m S C OM I 0-0v + 0-0v - R es et oc kout Heat o Heat o F an Fan O ut MAIS SUPPY 0v ph 0Hz IV UTRA ARTH POWRTRO V T V T C O C K O/P H A T I H A T OUT RBR Relay Boxes stallation structions Doc Ref M0 issue.0 Oct 0. page no. of 0
.. RBR Relay Box wired to a VS heater and MC00/Powrtrol Controller MC00 fuelsaver RBR Relay Box Controlling x VS Heaters (Pactrol) with MC 00 Relay Box / VS / C0GB00 IV UTRA ARTH MAIS SUPPY 0v ph 0Hz VS Heater RBR RAY BOX A A A A HAT RAY FA RAY ote: ach Heater Must be Fitted with its own ockout Reset Button, If low level Reset is Required VS Heater IV UTRA ARTH MAIS SUPPY 0v ph 0Hz Wh 0. B lu 0. B r. B r. R ed 0. R ed 0. Or. Or. Min.mm Min.mm Min 0.mm Min 0.mm Min.mm Min.mm B r 0. M in 0. m m S C OM I 0-0v + 0-0v - R es et oc kout Heat o Heat o F an Fan O ut MAIS SUPPY 0v ph 0Hz IV UTRA ARTH POWRTRO V T V T C O C K O/P H A T I H A T OUT page no. of 0 RBR Relay Boxes stallation structions Doc Ref M0 issue.0 Oct 0.
.. RBR Relay Box wired to a OUH heater and MC00/Powrtrol Controller MC00 fuelsaver RBR Relay Box Controlling x OUH Heaters with MC 00 IV UTRA ARTH MAIS SUPPY 0v ph 0Hz OUH Heater RBR RAY BOX A A A A HAT RAY FA RAY OUH Heater IV UTRA ARTH MAIS SUPPY 0v ph 0Hz Wh 0. B lu 0. B r. B r. R ed 0. R ed 0. Or. Or. Min.mm Min.mm Min 0.mm Min 0.mm Min.mm Min.mm B r 0. M in 0. m m F an Fan O ut S C OM I 0-0v + 0-0v - R es et oc kout Heat o Heat o MAIS SUPPY 0v ph 0Hz IV UTRA ARTH POWRTRO V T V T C O C K O/P H A T I H A T OUT RBR Relay Boxes stallation structions Doc Ref M0 issue.0 Oct 0. page no. of 0
MC00 fuelsaver RBR Relay Box Controlling x VX Heaters with MC 00 Relay Box / Vx / 00-0 MAIS SUPPY 0v ph 0Hz R emote Reset Push Button IV UTRA ARTH Vx Heater A A A A HAT RAY FA RAY ote: ach Heater Must be Fitted with its own ockout Reset Button, If low level Reset is Required Vx Heater.. RBR Relay Box wired to a Vx heater and MC00/Powrtrol Controller MAIS SUPPY 0v ph 0Hz IV UTRA ARTH MAIS SUPPY 0v ph 0Hz RBR RAY BOX Wh 0. B lu 0. B r 0. B r 0. R ed 0. R ed 0. Or 0. Or 0. B r 0. S C OM I 0-0v + 0-0v - R es et oc kout Heat o Heat o F an Fan O ut POWRTRO V T V T C O C K O/P H A T I H A T OUT IV UTRA ARTH umbers refer to the terminals in Relay box. MAIS SUPPY 0v ph 0Hz MAIS SUPPY 0v ph 0Hz IV UTRA ARTH Vx Heater 0 Vx Heater IV UTRA ARTH MAIS SUPPY 0v ph 0Hz IV UTRA ARTH B r 0. B r 0. R ed 0. R ed 0. Or 0. Or 0. page no. of 0 RBR Relay Boxes stallation structions Doc Ref M0 issue.0 Oct 0.
MC00 fuelsaver RBR Relay Box Controlling x VS Heaters with MC 00 Relay Box / VS / 00-0 MAIS SUPPY 0v ph 0Hz R emote Reset Push Button IV UTRA ARTH VS Heater A A A A HAT RAY FA RAY ote: ach Heater Must be Fitted with its own ockout Reset Button, If low level Reset is Required VS Heater.. RBR Relay Box wired to a Vx heater and MC00/Powrtrol Controller MAIS SUPPY 0v ph 0Hz MAIS SUPPY 0v ph 0Hz IV UTRA ARTH MAIS SUPPY 0v ph 0Hz RBR RAY BOX Wh 0. B lu 0. B r 0. B r 0. R ed 0. R ed 0. Or 0. Or 0. B r 0. S C OM I 0-0v + 0-0v - R es et oc kout Heat o Heat o F an Fan O ut POWRTRO V T V T C O C K O/P H A T I H A T OUT IV UTRA ARTH umbers refer to the terminals in Relay box. MAIS SUPPY 0v ph 0Hz MAIS SUPPY 0v ph 0Hz IV UTRA ARTH VS Heater 0 VS Heater IV UTRA ARTH B r 0. B r 0. R ed 0. R ed 0. Or 0. Or 0. IV UTRA ARTH RBR Relay Boxes stallation structions Doc Ref M0 issue.0 Oct 0. page no. of 0
MC00 fuelsaver RBR Relay Box Controlling x OUH Heaters with MC 00 Relay Box / OUH / 00-0 MAIS SUPPY 0v ph 0Hz IV UTRA ARTH OUH Heater A A A A HAT RAY FA RAY OUH Heater.. RBR Relay Box wired to a OUH heater and MC00/Powrtrol Controller MAIS SUPPY 0v ph 0Hz IV UTRA ARTH MAIS SUPPY 0v ph 0Hz RBR RAY BOX Wh 0. B lu 0. B r 0. B r 0. R ed 0. R ed 0. Or 0. Or 0. B r 0. S C OM I 0-0v + 0-0v - R es et oc kout Heat o Heat o F an Fan O ut POWRTRO V T V T C O C K O/P H A T I H A T OUT IV UTRA ARTH umbers refer to the terminals in Relay box. MAIS SUPPY 0v ph 0Hz MAIS SUPPY 0v ph 0Hz IV UTRA ARTH OUH Heater 0 OUH Heater IV UTRA ARTH MAIS SUPPY 0v ph 0Hz IV UTRA ARTH B r 0. B r 0. R ed 0. R ed 0. Or 0. Or 0. page no. of 0 RBR Relay Boxes stallation structions Doc Ref M0 issue.0 Oct 0.
MC00 fuelsaver RBR Relay Box Controlling x VX Heaters with MC 00 Relay Box / Vx / 00-0 MAIS SUPPY 0v ph 0Hz IV MAIS SUPPY UTRA 0v ph 0Hz ARTH Vx Heater IV UTRA ARTH RBR RAY BOX A A A A HAT RAY FA RAY 0 Vx Heater MAIS SUPPY 0v ph 0Hz Wh 0. B lu 0. B r 0. B r 0. R ed 0. R ed 0. Or 0. Or 0. B r 0. S C OM I 0-0v + 0-0v - R eset ockout Heat o Heat o F an Fan POWRTRO V T V T C OC K O/P H AT I H AT OUT IV UTRA ARTH umbers refer to the terminals in Relay box. MAIS SUPPY 0v ph 0Hz MAIS SUPPY 0v ph 0Hz Vx Heater IV UTRA ARTH A A HAT RAY A A FA RAY 0 Vx Heater Vx Heater IV UTRA ARTH IV UTRA ARTH MAIS SUPPY 0v ph 0Hz Or 0. Or 0. B r 0. B r 0. R ed 0. R ed 0. Or 0. Or 0. B r 0. B r 0. R ed 0. R ed 0. MAIS SUPPY 0v ph 0Hz Vx Heater IV UTRA ARTH ote: ach Heater Must be Fitted with its own ockout Reset Button, If low level Reset is Required.. RBR Relay Box wired to a Vx heater and MC00/Powrtrol Controller MAIS SUPPY 0v ph 0Hz IV UTRA ARTH RBR Relay Boxes stallation structions Doc Ref M0 issue.0 Oct 0. page no. of 0
MC00 fuelsaver RBR Relay Box Controlling x VS Heaters with MC 00 Relay Box / VS / 00-0 MAIS SUPPY 0v ph 0Hz IV MAIS SUPPY UTRA 0v ph 0Hz ARTH VS Heater IV UTRA ARTH RBR RAY BOX A A A A HAT RAY FA RAY 0 VS Heater MAIS SUPPY 0v ph 0Hz Wh 0. B lu 0. B r 0. B r 0. R ed 0. R ed 0. Or 0. Or 0. B r 0. S C OM I 0-0v + 0-0v - R eset ockout Heat o Heat o F an Fan POWRTRO V T V T C OC K O/P H AT I H AT OUT IV UTRA ARTH umbers refer to the terminals in Relay box. MAIS SUPPY 0v ph 0Hz MAIS SUPPY 0v ph 0Hz VS Heater IV UTRA ARTH A A HAT RAY A A FA RAY 0 VS Heater VS Heater IV UTRA ARTH IV UTRA ARTH MAIS SUPPY 0v ph 0Hz Or 0. Or 0. B r 0. B r 0. R ed 0. R ed 0. Or 0. Or 0. B r 0. B r 0. R ed 0. R ed 0. MAIS SUPPY 0v ph 0Hz VS Heater IV UTRA ARTH MAIS SUPPY 0v ph 0Hz ote: ach Heater Must be Fitted with its own ockout Reset Button, If low level Reset is Required IV UTRA ARTH.. RBR Relay Box wired to a VS heater and MC00/Powrtrol Controller page no. of 0 RBR Relay Boxes stallation structions Doc Ref M0 issue.0 Oct 0.
..0 RBR Relay Box wired to a OUH heater and MC00/Powrtrol Controller MC00 fuelsaver RBR Relay Box Controlling x OUH Heaters with MC 00 Relay Box / OUH / 00-0 MAIS SUPPY 0v ph 0Hz IV UTRA ARTH IV UTRA ARTH MAIS SUPPY 0v ph 0Hz OUH Heater RBR RAY BOX A A A A HAT RAY FA RAY 0 OUH Heater MAIS SUPPY 0v ph 0Hz Wh 0. B lu 0. B r 0. B r 0. R ed 0. R ed 0. Or 0. Or 0. B r 0. S C OM I 0-0v + 0-0v - R eset ockout Heat o Heat o F an Fan POWRTRO V T V T C OC K O/P H AT I H AT OUT IV UTRA ARTH umbers refer to the terminals in Relay box. MAIS SUPPY 0v ph 0Hz MAIS SUPPY 0v ph 0Hz IV UTRA ARTH OUH Heater A A HAT RAY A A FA RAY 0 OUH Heater OUH Heater IV UTRA ARTH IV UTRA ARTH MAIS SUPPY 0v ph 0Hz MAIS SUPPY 0v ph 0Hz Or 0. Or 0. B r 0. B r 0. R ed 0. R ed 0. Or 0. Or 0. B r 0. B r 0. R ed 0. R ed 0. MAIS SUPPY 0v ph 0Hz IV UTRA ARTH OUH Heater IV UTRA ARTH RBR Relay Boxes stallation structions Doc Ref M0 issue.0 Oct 0. page no. of 0
. Spare Parts & Options Item Description Part o. Remote Reset Button Contactor/Relay 00 Set up instructional videos now available on our website/youtube:- https://www.youtube.com/user/powrmaticvideos More information is available from our web site on:- http://www.powrmatic.co.uk/products/heating/browse/view/product/powrmatic-rbr-relay-box/ HATIG DIVISIO Hort Bridge Ilminster, Somerset TA PS Tel: 00 Fax: 00 very effort is made to ensure accuracy at time of going to press. However as part of continued product improvement, we reserve the right to alter specification without prior notice. page no. 0 of 0 RBR Relay Boxes stallation structions Doc Ref M0 issue.0 Oct 0.