CABLE & HOSE PROTECTION PRODUCT OVERVIEW WORKPLACE SAFETY & ASSET PROTECTION MINING MARINE POWER GENERATION TRANSPORT DRILLING & EXPLORATION Superior Safety - Cable & Hose Protection
COMPLETE CABLE & HOSE PROTECTION SOLUTIONS About Mammoth Equipment and Exhausts; Australia s leading manufacturer of an extensive range of quality products relating to diesel exhaust systems for the; mining, transport, industrial, agricultural, rail and marine industries. With four decades of experience in the heavy diesel industries as a one stop solution provider Mammoth has a range of Cable and Hose Protection products. Firesleeve Cable & Hose Protection Division (ArmourGard) Our range of cable and hose protection solutions includes; Product Category Best For: Firesleeve - High Temp Protection Spiralguard - Abrasion Resistance Burstbuster - Break/Leak Protection Spiralguard is manufactured exclusively form high-grade polyethylene plastic, by extrusion which gives the spirals a very durable construction with round edges. SpiralGuard Continuous product development ensures the high and competitive quality of Armourgard products. Burstbuster are designed primarily to protect personnel from leaks from hose breakages, but also function well as hose protectors against abrasion. With a focus on fast deliveries, reliable service and flexible solutions - Mammoth Equipment is a one stop shop for safety, quality and price conscious businesses in the heavy machinery industries. This Product Overview is in 3 sections: Firesleeve Section 1: Pages 3-5 Spiralguard Section 2: Pages 6-8 Burstbuster Section 3: Pages 9-11 Burstbuster Wrap Burstbuster Sleeve
ABOUT FIRESLEEVE High-bulk braided glass fibre tubing Iron oxide coated silicone rubber SECTION 1: FIRESLEEVE Firesleeve Applications Firesleeve is a tough flexible insulation to protect from intense external radiant heat and direct flame. Typically used to protect fuel, oil, hydraulic lines and hoses as well as critical wiring and cables. It can also be used to reduce heat loss from hoses. Firesleeve Construction Firesleeve is manufactured from high-bulk braided glass fibre tubing (non-asbestos), coated with silicone rubber and impregnated with a heavy loading of iron oxide to further improve heat and direct flame resistance. How Does Firesleeve Work? The iron oxide coated silicone rubber forms the external protection against radiant heat and direct flame. The insulation effect is further enhanced by the high thermal resistance factor of bulk braided glass fibre. Thermal Specifications: Continuous Operating Temp: 260 C High Temp Exposure (15-20 minute): 1090 C Extreme Temp Exposure (15-30 seconds): 1650 C
FIRESLEEVE TECHNICAL DATA Technical Data Firesleeve Effect of Heat Will Not Burn (retains 75% tensile @ 340 C Effect of Acids Effect of Alkalis Effect of Bleaches & Solvents Dielectric Strength Tensile Strength Resistance to Acids is fair Resistance to Alkalis is good Unaffected 30Kv+ 400,000-500,00 PSI Elastic Recovery 100% Specific Gravity 2.54-2.69 K Value in (Cal/cm)?(sec-cm2- C) 0.0004134 Abrasion Resistance Oil & Fluid Resistance Wyzenbeck 9500 Cycles Remains Functional after immersion for 120 hours
INSTALLATION INSTRUCTIONS Step 1. Determine outside diameter (OD) of your cable or hose to be protected by the firesleeve Acquire firesleeve with matching inside diameter (ID) Step 2. Cut sleeve to required length and slide firesleeve over the end Step 3. To assist in sleeve installation, you can use lightly compressed air. Step 4. Slide sleeve completely over line. Skin sleeve back from uncoupled end to allow for fitting installation, if requried. One fitting is installed, finalise sleeving and center Firesleeve on Step 5. Firmly attach band clamp near both sleeve ends. Follow proper installation instructions for your exact band clamp system. Step 6. Terminate sleeve ends with Silicone Rescue tape to prevent fluid wicking, thermal transfer and glass fiber escape. On dry clean Firesleeve, apply 1 wrap around rescue tape, then proveed to wrap towards fitting ensuring 50% overlap of silicone rescue tape. Ensure Sleeve end is fully wrapped and terminated with proper amalgamation and sealing
PART NUMBERS & STOCK SIZES Firesleeve Part Numbers (other colours available on client request) Part Number SS006R SS010R SS012R SS014R SS016R SS019R SS022R SS028R SS030R SS032R SS035R SS038R SS041R SS044R SS048R SS050R SS057R SS060R SS063R SS076R SS089R SS101R Description (Inside Diameter) 6mm [ 1/4"] Fire Proof Sleeve, Red 10mm [3/8"] Fire Proof Sleeve, Red 12mm [1/2"] Fire Proof Sleeve, Red 14mm [9/16"] Fire Proof Sleeve, Red 16mm [5/8"] Fire Proof Sleeve, Red 19mm [3/4"] Fire Proof Sleeve, Red 22mm [7/8"] Fire Proof Sleeve, Red 28mm [1 1/8"] Fire Proof Sleeve, Red 30mm [1 3/16"] Fire Proof Sleeve Red 32mm [1 1/4"] Fire Proof Sleeve, Red 35mm [1 6/16"] Fire Proof Sleeve, Red 38mm [ 1 1/2"] Fire Proof Sleeve, Red 41mm [1 5/8"] Fire Proof Sleeve, Red 44mm [1 3/4"] Fire Proof Sleeve, Red 48mm [1 14/16"] Fire Proof Sleeve, Red 50mm [2"] Fire Proof Sleeve, Red 57mm [2 1/4"] Fire Proof Sleeve, Red 60mm [2 3/8"] Fire Proof Sleeve, Red 63mm [2 1/4"] Fire Proof Sleeve, Red 76mm [3"] Fire Proof Sleeve, Red 89mm [3 1/2"] Fire Proof Sleeve, Red 101mm [4" Fire Proof Sleeve, Red Silicone Rescue Tape Part Number SBT025 SBT050 Description (Diameter x Roll Length) Silicone Bonding Tape 25mm x 3m Silicone Bonding Tape 50mm x 10m
ABOUT SPIRALGUARD SECTION 2: SPIRALGUARD About SpiralGuard Spiralguard is a high quality, low cost solution for hose protection. Manufactured by extrusion from HD Polyethylene Durable construction Excellent abrasion resistance Round edges Halogen-Free, low smoke Elasticity: returns to original shape easily UV-Protected Recyclable Easy to install Typically used to protect fuel, oil, hydraulic lines and hoses as well as critical wiring and cables from abrasion wear. SpiralGuard offers full protection for people and hoses Protect hydraulic and pneumatic hoses from abrasian, shocks and general wearing -> prolong the life of your hoses. Offer an economical and quality choice for hose protection. Yellow spirals make hoses more visible and prevent any possible accidents beforehand. Easy to install either before or after hose assemblies.
SPIRALGUARD TECHNICAL DATA Material: High Density Polyethylene Spirals open during storing and transportation but will return to the original shape once installed. Rolls do not have a hole at the ends. Nominal Outer Nominal Inner Weight Average kg / m Wall W mm Pitch P mm Hole Diameter Z mm Recommended Usage range (Hose Diameter mm) 12mm 9.6mm 0.04 1.2 10 N/A 9-13 16mm 13.4mm 0.06 1.3 12 N/A 13-18 20mm 16mm 0.09 2 20 N/A 16-22 25mm 20.6mm 0.15 2.2 21 N/A 20-27 32mm 27mm 0.19 2.5 22 N/A 27-36 40mm 34.6 mm 0.3 2.7 24 N/A 34-44 50mm 43.2 mm 0.4 3.4 30 N/A 43-55 63mm 55.6 mm 0.65 3.7 37 N/A 55-67 75mm 66.2mm 0.73 4.4 42 10 66-80 90mm 80.2 mm 1.2 4.9 45 10 80-98 110mm 99.0 mm 1.76 5.5 50 10 99-115 125mm 113.2 mm 2.05 5.9 52 10 113-130 140mm 127 mm 2.5 6.5 55 10 125-155
PART NUMBERS & STOCK SIZES Spiralguard Part Number Description (Inside Diameter) AGS010 10mm [2/5"] Spiralguard Hose Protector /M AGS012 12mm [1/2"] Spiralguard Hose Protector /M AGS016 16mm [3/5"] Spiralguard Hose Protector /M AGS020 20mm [4/5"] Spiralguard Hose Protector /M AGS025 25mm [1"] Spiralguard Hose Protector /M AGS030 30mm [1 1/5"] Spiralguard Hose Protector /M AGS035 35mm [1 2/5"] Spiralguard Hose Protector /M AGS042 42mm [1 3/5"] Spiralguard Hose Protector/ M AGS050 50mm [2"] ArmourGad Hose Protector /M AGS060 60mm [2 2/5"] Spiralguard Hose Protector /M AGS074 74mm [3"] Spiralguard Hose Protector /M AGS089 89mm [3 1/2"] Spiralguard Hose Protector /M AGS101 101mm [4"] Spiralguard Hose Protector /M AGS127 127mm [5"] Spiralguard Hose Protector /M
BURSTBUSTER SLEEVE & WRAP SECTION 3: BURSTBUSTER SLEEVE & WRAP About Burstbuster Burstbuster is produced from 100% polyamide with PU coating and Velcro - brand fasteners which make it very easy and fast to install on hose assemblies aftwerwards and repeatedly. This makes Burstbuster a very cost-effective solution for hose protection and bundling. In addition to protecting hoses, Burstbuster protects people nearby a breaking hose and meets the requirements of standards EN ISO 3457 and EN 12999. Burstbuster is UV protected (lasts at least 120 kly; Kilolangley, unit of measure for UV radiation) and according to UV-ageing tests the UV-ageing did not have a significant effect on the tensile properties or colour of the burstbuster sleeve. Burstbuster Features; Excellent tensile strength (ISO 13934-1) (Tensile Properties of Textiles) 100% Water repellence factor is 100% (EN 24920) Operating Temperature -20 C to +120 C Meets standard (ISO 3457) (Earthmoving Machinery, Personnel Protection) Abrasion resistant
PART NUMBERS & STOCK SIZES Burstbuster Sleeve Part Number BB018 BB024 BB027 BB030 BB036 BB040 BB046 BB056 BB063 BB071 BB078 BB093 BB110 Description (Inside Diameter) 13mm [1/2"] Burstbuster Sleeve 19mm [3/4"] Burstbuster Sleeve 25mm [1"] Burstbuster Sleeve 29mm [1 1/8"] Burstbuster Sleeve 32mm [1 1/4"] Burstbuster Sleeve 38mm [1 1/2"] Burstbuster Sleeve 46mm [1 3/4"] Burstbuster Sleeve 50mm [2"] Burstbuster Sleeve 57mm [2 1/4"] Burstbuster Sleeve 63mm [2 1/2"] Burstbuster Sleeve 76mm [3"] Burstbuster Sleeve 89mm [3 1/2"] Burstbuster Sleeve 101mm [4"] Burstbuster Sleeve Burstbuster Wrap Part Number SW40 SW60 SW80 SW100 SW120 Description (Inside Diameter) Suits Pipe OD 40mm Suits Pipe OD 60mm Suits Pipe OD 80mm Suits Pipe OD 100mm Suits Pipe OD 110mm
REV# 1.5a PH: 1300 310 340 INT: 61 8 9256 5444 FAX: 1300 310 350 E: sales@mammothequip.com.au W: www.mammothequip.com.au