Bernd Eichler Sales Manager uviterno AG
Technology partnership with Robert Bürkle GmbH since 2013
Part 1 uviterno AG and Ultralight AG : Facts & Figures Part 2 UV Technology and Products Part 3 Methods to save energy
Company Profiles Products Application Fields more than 30 years of activity 100% family owned 25 employees based in Switzerland 40 years of activity 100% family owned 25 employees based in Liechtenstein
Company Profiles Products Application Fields UV - Arc radiation systems UV LED systems UV Measurement devices and equipment UV Lab equipment UV Lamps Electronic Power Supply: Phaser EVO UV Measurement devices and equipment
Company Profiles Products Application Fields Narrow web aplications Tube, Cup and Cap printing Coating (Wood, Foil, Automotive.) Digital printing Wood Printing Desinfection
UV radiation = electromagnetic radiation - wavelength 100 nm to 420 nm Definition of UV UV Lamp types UV LED vs UV Lamp UV System Wavelength of UV radiation is shorter than that of the visible light (VIS) and Infrared (IR) UV radiation is divided into 3 main types of UV rays: UV-A UV-B UV-C Radiation of a UV lamp total = 60% IR + 10% VIS + 30% UV
UV lamps Definition of UV UV Lamp types UV LED vs UV Lamp UV System Lifetime of UV Lamps - HG lamps undoped - HG lamps doped with GA, IN, FE - ozon free
Definition of UV UV Lamp types UV LED vs UV Lamp UV System UV Lamp (medium pressure) UV LED Lifetime app. 750 2000+ hours Lifetime app. 20 000+ hours Wavelength: 200-450 nm Wavelength: 365, 385, 395, 405 nm Entire spectra covered Only specific wavelength covered (monocrom) Efficiency: ca. 30% Efficiency: ca. 40% High temperature on the substrate Ozone generating Working distance 20-100 mm ON/OFF: 30 seconds Cooling: air / water Low temperature exposure (no IR) Ozone-free Working distance ca. 1-50 mm ON/OFF: less 1 second Cooling: air / water
UV HG systems UV LED Systems Cooling Definition of UV UV Lamp types UV LED vs UV Lamp UV System Fan Fan (optional) Electronic and cooling units LED Chips Protection quartz plate Optic (optional)
UV HG systems UV LED Systems Definition of UV UV Lamp types UV LED vs UV Lamp UV System
UV HG systems UV LED Systems Definition of UV UV Lamp types UV LED vs UV Lamp UV System
Phaser EVO Electronical Ballast New generation of power supplies LED Technology - Very compact and efficient (97%) - Available for a power range from 2.5 kw to 40 kw - Developed with special attention to cost effectiveness - Adapted for all applications of UV-Curing and UV-Disinfection => Start/Stop by gaps in the production flow => app. 5 10% less power consumption
UV HG v/s UV LED New generation of power supplies LED Technology S1 S2 BC 1 BC 2 BC 3 TP 1/2 System configuration S1 GA + HG 2x 13 kw S2 GA + HG 2x 13 kw BC1 BC3 GA + HG 2x 13 kw TP 1 2 GA + 4x HG 5x 13 kw total 143 kw installed Power
UV HG v/s UV LED New generation of power supplies LED Technology S1 S2 BC 1 BC 2 BC 3 TP 1/2 System configuration S1 395 nm 8 kw S2 395 nm 8 kw BC1 BC3 405 nm 3x 8 kw TP 1 2 395 nm + 495 nm + 3x HG 8 kw + 8 kw + 3x 13 kw total 92 kw installed Power
New generation of power supplies LED Technology UV HG Systems (Air cooled) UV LED Systems (Water cooled) Installed Power 143 kw Installed Power 92 kw Working time 24 hours Working time 24 hours Production time (100% UV) 22 hours Production time (100% UV) 21 hours Standby (20% UV) 2 hours Standby (Off UV) 2 hours Production gaps (OFF UV) 1 hours total 3 203 kwh/day => 40% energy saving total 1 932 kwh/day + 6 times lamp changing / year (1 st year 80% UV Power, 2 nd year 90% UV Power, 3 rd year 100% UV Power) + 2 times reflector changing / year + Filter changing / year - Change of the LED Chips after..
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