Decorative Fuel Effect Appliances Technical Manual User and Installation Instructions for CUBB22US Available in Natural Gas. 1
Contents Section Pages 1 Unpacking 3 2 Installation Parameters 4 3 Installation 7-11 4 Briefing and hand over to the customer 12 5 Servicing 13 6 Fault finding 14 7 User Instructions 15-19 8 Replacement Parts 21-22 9 Installer Check List 23 10 Dealer and Installer Information 23 11 Annual Service Record 24 2
1. Unpacking Remove the appliance from its packaging, and check that it is complete and undamaged. If satisfied by the condition and the contents is as specified, proceed with the installation. The installation and service must only be performed by a qualified installer, service agency or gas supplier in accordance with national and local regulations for gas. The installation must comply with local and national building regulations. Failure to comply with the regulations nullifies ALL guarantees. 3
2. Installation Parameters The fire unit must be installed and used in accordance with these instructions. The burner unit is intended for decorative purposes. For your safety it is law that all gas appliances must be installed by a competent person, in accordance with the current gas safety regulations. The appliance must be installed only in a solid burning fireplace with a working flue and constructed of non-combustible material. Solid fuels must not be burned in a fireplace where a decorative appliance is installed. The installation of the fire surround, hearth and builders opening shall be of non-combustible materials and must be carried out in accordance with the relevant local and national specifications and comply with building regulations. NOTE - The flue must not be shared with any other appliance. The builder's opening or fireplace opening must be constructed of a noncombustible material. Before the appliance is installed the chimney should be swept and a flue flow test in accordance with national regulations should be carried out. The flue must be fitted in accordance with National Regulations, damper plate must be fixed in a manner that will maintain the minimum permanent vent opening at all times by mechanical means. The gas connection must be in accordance with National Regulations. The installation and the provisions for combustion and ventilation air must conform with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the CSA B149.1, Natural Gas and Propane Installation Code. A fireplace screen must be in place when the appliance is operating and, unless other provisions for combustion air are provided, the screen shall have an opening for introduction of combustion air. It is advised not to stand too close to the appliance for prolonged periods of time; loose clothing is particularly at risk of burning due to the presence of an unguarded flame. Keep the appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids. Floor coverings, such as carpets, are considered to be acceptable. Due to the newness of materials, the fire may give off a slight smell for a period of time after initial use. This is quite normal and any odors should dissipate within a few hours of operation. 4
3. Installation Flue venting For factory built fireplaces free opening area of chimney dampener for venting combustion products from decorative appliances for installation in solid fuel burning fireplaces. Appliance Input rate 51, 180 Btuh Chimney Height (from hearth to top of chimney) 15 feet Minimum Opening 26.4 sq. in. For masonry built fireplaces free opening area of chimney dampener for venting combustion products from decorative appliances for installation in solid fuel burning fireplaces Appliance Input rate 51, 180 Btuh Chimney Height (from hearth to top of chimney) 15 feet Minimum Opening 37.7 sq. in. Check flue soundness A smoke pellet can be used to test the flue for effectiveness of the draw, also checking other parts of the dwelling (including loft areas) for leakage, downdraught etc. If the flue is unsatisfactory seek advice from a flue specialist. NOTE The smoke pellet gives a fair idea of draw, but is no guarantee that the products of combustion from the fire unit will clear, this is also to be tested after the installation by carrying a spillage test. Check Ventilation Ensure the room the appliance is to be fitted has suitable ventilation the size and type of ventilation should take into account any other gas appliance in the room. The room where the appliance is to be fitted must have a permanent air vent to the outside air in accordance with Local and National Regulations. The air vent must be checked on a regular basis to ensure there is no obstruction. Minimum size fireplace opening The minimum size fireplace opening in which the appliance is to be installed is: - Height 31 Width 30 Depth 21. Fitting the fire unit The burner unit has been supplied in an assembled state with exception of clay granules and coals/logs. All fire units have been tested to ensure safety. Ensure that the gas supply is capable of delivering the required amount of gas, and is in accordance with the rules in force. When laying the gas pipe work check the fire unit s gas inlet location to ensure a smooth run. NOTE All gas work must be carried out by a qualified gas installer to all relevant regulations. Alchemy fire baskets (Sold separately) are supplied with a grate; this is not needed for gas appliances and must be removed. 5
Burners unit fits baskets:- Baird, dogs and freestanding basket 22" Byron, dogs and freestanding basket 22" Caxton, dogs and freestanding basket 22" Ducksnest, dogs and freestanding basket 22" Fibonacci, freestanding basket 22" Morris, dogs and freestanding basket 22" Osborne, freestanding basket 22" Tyndale, dogs and freestanding basket 22" Universal, dogs and freestanding basket 22" On certain types of fire baskets (mainly curved baskets) the right side grate structure bar must be removed to enable the fitting of the burner unit. Secure the fire unit to the fire basket 6
WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. Clay Granules Clay granules are used to fill the fire bed. Carefully pour the granules on to the bed of the burner unit ensuring not to compress the granules when levelling them into the bed of the burner tray, also make sure it is spread evenly across the top. 8
Log and ember Placement The fire unit is approved for use with fibre logs. There are 5 logs for the 22 inch basket burner. Base Layer 9
Turn on the gas supply Check the gas supply line for soundness. Light the appliance and check that all available functions work correctly. (See Lighting the appliance in User Instructions for information). Spillage checks A spillage check must be done before the installed appliance is handed to the customer. The appliance must be fully fitted, all doors and windows closed in the room in which the appliance is fitted. The appliance is to be tested after 5 minutes of the burn on maximum position. Light a smoke match and position flush with the fireplace opening testing around the opening a minimum of 2 inches from the sides and a maximum of 2 inches from the top. If the chimney is functioning correctly all smoke should be drawn into the chimney and out of the room. If this does not happen, check after a further 5 minutes of burn time on high rate. If the smoke still is not drawn into the fireplace the unit is to be disconnected and expert advice taken. 11
4. Briefing and hand over to the customer Instruct the customer on the full operation of the appliance. Warn the customer that the fire unit may give off a harmless and temporary odor; this is normal running in of the unit and will disappear after a short period of use. Inform the user that solid fuels must not be burned in a fireplace where the decorative appliance is installed, and not to disturb the logs as this may disturb the combustion. Inform the customer, that is recommended that a full service on the fire unit and flue checks be carried out annually by competent person/s. Warn the customer when cleaning the fire unit to use a small brush, and if the logs need cleaning to restore the logs to the layout specified, also advise the customer must not add extra or remove the logs. Warn the user that the appliance is not fitted with an integral guard. In normal use consideration may be given to the use of a suitable guard, such that access to the flame is minimized. Advise the user to keep the appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids. Ensure the installer details are filled in. (Section 10 - Dealer and Installer information Page 24) Hand over this manual to the customer. 12
7. User Instructions General The flue must be fitted in accordance with National Regulations, damper plates or flue restrictors must be fixed in a manner that will maintain the minimum permanent vent opening at all times. The chimney should be swept before the appliance is installed. The flue must not be shared with any other appliance. After installation the chimney should be regularly swept and inspected, to check that all of the combustion products are entering the flue and that there is no build up of soot. It is highly recommended that a full service on the fire unit including flue checks be carried out annually by a qualified agency. The gas connection must be in accordance with National Regulations. Installation and servicing must be carried out by a qualified agency in line with relevant regulations. This appliance is intended for decorative purposes. Any purpose-provided ventilation should be checked regularly to ensure that it is free from obstruction. Keep the appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids. Solid fuels must not be burned in a fireplace where the decorative appliance is installed. The appliance is not fitted with an integral guard. It is recommended that a guard be used for the protection of young children, the elderly or infirm and also for normal use, such that access to the flame is minimised. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. 15
Ensure curtains and soft furnishings are not positioned above the fire opening with at least a clearance of at least 12 inches above and 6 inches on either side of the fire opening. Do not throw rubbish upon the surface area or otherwise disturb the fuel bed. Debris from any source, or soot formed, should be removed from time to time. If the fire is extinguished or goes out in use, allow 3 minutes before attempting to relight. If the fire shuts itself off repeatedly, do not use the fire, and have the flue and fire checked by a suitably qualified person. The room where the appliance is to be fitted must have a permanent air vent to the outside air in accordance with National Regulations and must be checked on a regular basis to ensure there is no obstruction. 16
Lighting the appliance The lighting sequence details are located on the back of the Rating Plate attached to the burner unit. Lighting plate shown below:- 17
Use either the handset (GV34 Models) or manually turn the knob on the right side to high rate for 5 to 10 minutes to heat up the appliance and chimney. After this time the unit can be adjusted between HIGH and LOW. Turning the gas appliance off. Set the right control knob to the high position, and the left control knob to the OFF position. After turning the appliance off, the gas left in the burner will continue to burn making popping and crackling noises for around 30 seconds this is normal. 19
Changing the batteries (GV34) The batteries will require changing yearly (based on the average usage) this may differ depending on usage and on the quality of battery, the battery change is best done on the annual service of the appliance. However if the appliance is showing signs of diminishing signal or during the lighting sequence then the batteries may need changing. Firstly replace the handset battery before attempting to change the fire unit battery. Remote handset battery 1 x 9V block (Quality alkaline recommended) Receiver batteries 4 x 1.5V AA (Quality alkaline recommended) Ensure to follow direction of the batteries (indicated in the compartment). Check the connections are secure before replacing the box back into the burner unit. 20
Cleaning Cleaning should only be carried out when the fire is turned off and cold. It is necessary to clean the fire if debris or soot deposits have accumulated on the logs. A soft brush is advised to clean the logs and burner unit. NOTE Do not use a vacuum cleaner on the logs or burner unit. When placing the logs ensure they are placed as the layout. (See pages 9 and 10). Fuel bed components The ceramic parts are fragile; care must to be taken when handling this product. When placing the fibre logs it is important to carefully follow the layouts in this manual, the layout has been set to give the best performance and flame picture of the appliance. Do not use any more ceramic components than those shown. The logs should last around 2 years in normal use at which time is recommended that they are replaced. Replacements can be bought from any Alchemy agents. State the model number (found on the rating plate). 21
8. Replacement Parts Unit Parts Logs Clay Granules Embers 1kg bag 22
Replacement Parts Pilot Assembly (natural gas) Gas Injector (Natural Gas) Control Valve Clay Granules Embers Logs SIT-NG9029 Stereomatic 1.25mm GV34/GV36 23
11. Annual Service Record Annual service record Year 1 Annual service record Year 2 Qualified Engineer Qualified Engineer Contact No. Contact No. Installer I.D. No. Installer I.D. No. Date of Service Date of Service Annual service record Year 3 Annual service record Year 4 Qualified Engineer Qualified Engineer Contact No. Contact No. Installer I.D. No. Installer I.D. No. Date of Service Date of Service Annual service record Year 5 Annual service record Year 6 Qualified Engineer Qualified Engineer Contact No. Contact No. Installer I.D. No. Installer I.D. No. Date of Service Date of Service The following information supplied in this manual is correct at the time of publish; Date of last manual update 12 March 2009. V4. 25