USER S MANUAL ATH WH220
INDEX INTRODUCTION... - 3 - General information s... - 3 - Description of pneumatic jack... - 4 - Operation of jack... - 5 - Technical data... - 6 - Dimension drawing... - 6 - INSTALLATION... - 7 - Transport and storage... - 7 - Unpacking of machine... - 7 - Place of use... - 7 - Assembly... - 8 - OPERATION... - 11 - Operating instructions... - 11 - General instructions... - 12 - MAINTENANCE... - 13 - Safety regulations for oil... - 13 - Maintenance instructions... - 13 - Maintenance and service instructions... - 14 - Disposal... - 15 - DECLARATION OF CONFORMITY... - 16 - WARRANTY NOTE... - 17 - SPARE PART BOOK... - 19 - NOTE... - 24 - - 2 -
INTRODUCTION General information s THIS MANUAL IS AN INHERENT PART OF THE MACHINE. IT MUST BE READ AND UNDERSTOOD FROM THE OPERATOR. THERE IS NO RESPONSIBILITY FOR DAMAGES, WHICH ARE RESULTING FROM NON-OBSERVANCE OF THIS MANUAL OR THE GUILTY SAFETY REGULATIONS. ATTENTION: Follow the instructions to avoid injuries or damages. TIP: Gives further information s to the functions and tips for using the machine efficiently. Protective clothes must be worn for all works on the described machine. - 3 -
Description of pneumatic jack 2 1 3 5 4 1 Valve For pneumatic lifting of jack 2 Lowering valve For mechanically lowering of jack 3 Fixing handle To fix the handle bar in three different positions 4 Cylinder Lifting cylinder with springs on side 5 Lifting adaptors Adaptors for catch high lifting points - 4 -
Operation of jack A ¼ connector (nut) B ¼ connector C Valve for lifting D Valve E Fixing clamp for lifting valve F Air hose G Fixing handle for locate the handle bar in different Positions H Lowering valve for lower the jack or close for abort the lowering - 5 -
Technical data Capacity 22.000 kg (A) Minimum height 185 mm (B) Maximum height (w/o adaptors) 365 mm (C) Lifting 90 mm (D) Extension 90 mm (E) Length of jack 555 mm (F) Width of jack 325 mm (L) Adaptor 60 mm 60 mm 100 mm 140 mm (M) Diameter adaptor 63 mm 48 mm 48 mm 48 mm Total height 1210 mm Diameter of wheel 200 mm Working air pressure 6,9-12 bar Measuring of air hose 16x1200 mm Weight (net) 46 kg Dimension drawing - 6 -
INSTALLATION Transport and storage Always use suitable means for transporting and positioning the machine and keep attention to the gravity centre of the machine. The machine should only be transported with the original packing. Width Length Height Storage temperature Weight (gross) 36cm 66cm 28cm -25 to +55 C 48 kg Unpacking of machine Place of use Remove the upper cover of the carton and make sure that there were no damages during the transport. The packing material of the machine should be stored carefully. Keep the packing material away from children as it could be dangerous for them. The machine should be kept away from flammable and explosive materials as well as from solar radiation and intensive light. The machine should also be installed in a well-ventilated place. The jack must be used on a concrete floor or similar solid flooring. When selecting the place of usage, besides the soil condition also the guidelines and instructions of the accident prevention regulations and workplace regulations must be observed. When using on an intermediate ceiling the capacity must be checked before. Generally, it is recommended to ask a technical expert when installing on an intermediate ceiling. It is not allowed to install the machine outside, but only inside, as the machine has no corresponding safety provisions (IP-protection, zinc coated and so on) Temperature 4-40 C Sea level < 1000 m Air humidity 50% at 40 C 90% at 20 C - 7 -
Assembly 1. Assembly of handle: a. First remove the fixing screw (5-5). b. Now bring together the two lever elements (5-1-1 & 5-1-2). To bring these elements fully into the correct position, you must turn the drain wheel (5-2) to bring the internal drain control bar (5-6) together. c. Fix the two elements using the screw (5-5) d. Finally, the fixing elements (5-12-1 & 5-12-2) can be connected to one another and fixed by means of the securing nut (5-17). 5-2 5-1-1 5-6 5-5 5-1-2 5-12-1 5-17 5-12-2 2. Attach the control lever to the jack: a. Insert the control lever (5-0) into the support (5-10). For this purpose, the locking rod (5-0) must also be inserted into one of the three locking holes (6-11). b. By turning the drain wheel (5-2), the control lever can be fully inserted into the support (5-10). c. Secure the operating lever by use of the screw (5-11). 5-0 5-10 6-11 5-11 3. Support for adaptors a. Use the two U-rails (5-16) and nuts to secure the mount to the control lever with shims (5-17). b. Now the adaptors can be placed in the support and fixed by using the fuse pins (5-18). - 8 -
5-18 5-16 5-0 5-17 4. Connection a. Add a nipple G1/4 (not include the scope of delivery) which is suitable for your pneumatic system into the valve and connect to your system. b. Connect the jack as shown in the drawing: 1) Greaser 2) Water separator 3) Manometer 4) Condensation drainer - 9 -
5. Finish Before using the jack, the following points should be checked: a. All moving parts should be lubricated b. Check the oil level, the water level and the adjacent air pressure at the maintenance unit c. Check whether the mains connection is connected correctly. - 10 -
OPERATION Operating instructions PNEUMATIC JACK RISKS FOR HUMAN AND ENVIRONMENT Crashing or dropping the load or parts Crushing and scraping when the jack and / or parts are moved If the system is leaking, hydraulic oil can get into the environment PRECAUTIONS AND RULES OF CONDUCT The operating instructions must be observed The lifting movement must be observed Operation only by trained staff No crushing and scraping around the environment Do not load the jack excessively Secure the vehicle against movement Carry out a functional test daily before commissioning When moving the jack, do not expose the person to injury Do not carry persons on the lift When lifting and lowering, do not stay in the range of movement Emergency call: BEHAVIOUR IN CASE OF ERROR In the case of safety-related faults, immediately set the operation of the lifter and secure it against use In the case of defects, inform superiors Have any defects repaired by a specialist FIRST AID Keep in mind in case of an accident not only to save the injured person and to render first aid but also to secure the scene of accident. Report every accident immediately to the responsible person. Place of first aid kit and first aid book: Record all information in the first aid book. Secure the accident Provide first aid, inform first aid provider and supervisor Look after the injured person Storage location of the box and the association book: Enter records in the association book MAINTENANCE, DISPOSAL Reparations are only allowed to be made by the after sales service of the manufacturer. Maintenance work on lifts is carried out by: Disposal (for example waste oil) is responsible: - 11 -
General instructions THE JACK IS A DEVICE THAT IS USED TO LIFT A VEHICLE, TO PROVIDE ACCESS TO REPAIR AND MAINTENANCE. A LIFT IS ONLY A LIFTING DEVICE AND MAY NOT BE TO USE FOR TRANSPORT GOODS OR LOADING A VEHICLE. MOVING UNDER LOAD IS FORBIDDEN. DO NOT USE THE LIFT FOR ANOTHER ISSUE LIKE DESCRIBET. PLEASE NOTE THE PRODUCT SAFETY INFORMATION! ALL WARNINGS MUST ALWAYS BE IN GOOD CONDITION. YOU MUST BE REPLACED IMMEDIATELY IF THEY DAMAGED. READ THE MAINTENANCE INSTRUCTIONS BEFORE USE THE JACK. USE WHEEL CHOCKS USE JACK STANDS DON T USE JACK BY GRADIENT DON T USE JACK ON SOFT SURFACES - 12 -
MAINTENANCE TO GUARANTEE A SAFE OPERTION OF THE MACHINE THE OPERATOR IS OBLIGED TO MAINTAIN THE MACHINE REGULARLY. ONLY AUTHORIZED SERVICE PARTNERS CAN MAKE REPARATION WORKS. THE CUSTOMER IS ONLY ALLOWED TO MAKE THIS AFTER CONSULTING THE MANUFACTURER. For maintenance and reparation works the machine must be disconnected from ALL power supply (main switch off, mains plug disconnected). There must be made precautions for a reconnection by accident. Safety regulations for oil ALWAYS CONSIDER THE LEGAL REGULATIONS RESPECTIVELY THE HANDLING OF USED OIL. DISPOSE USED OIL ONLY THROUGH A CERTIFIED COPMANY. IN CASE OF LEAKAGE THE OIL MUST BE COLLECTED IMMEDIATELY BY MEANS OF BINDER OR BASINS SO THAT IT WON T GET INTO THE GROUND EARTH. AVOID ANY CONTACT OF THE OIL WITH THE SKIN. MAKE SURE THAT NO OIL VAPOR ESCAPES IN THE ATMOSPHERE. OIL IS INFLAMMABLE PAY ATTENTION TO POSSIBLE SOURCES OF DANGER. WEAR OIL RESISTANT PROTECTIVE CLOTHES AS E.G. GLOVES, PROTECTIVE GLASSES, PROTECTIVE CLOTHES Maintenance instructions The machine must be maintained and cleaned regularly, independent from the dirt. Afterwards the machine must be treated with a cleaning agent (e.g. oil or wax spray). Do not use cleaning agents which are harmful for the skin IF THE NAMED POINTS WILL NOT BE FULFILLED, THEN THE WARRANTY CLAIM EXPIRES - Remove all liquids and other impurities from the jack immediately. Daily - Damage to the surface protection (varnishing / zinc etc.) must be repaired. - Clean - Check the tightness of all screws Weekly - Lubricate moving parts with grease - Lubricate air valve (see maintenance and service manual) Monthly - Clean the air filter (see maintenance and service manual) Annually - Change the hydraulic oil (see maintenance and service manual) - 13 -
Maintenance and service instructions LUBRICATE AIR VALVE - Insert the pneumatic oil (1) into the valve body (2) while opening the valve (3) HYDRAULIC OIL CHANGE - To change the oil (HLP ISO 32) from the lifter you will find a plug (1) on the side. - Through this, they can both drain the oil and add new ones - 14 -
BLEED AIR - Remove the top cover (6-12) - Loosen the screw (1) by half a turn - Close the drain cock (2) - Press the valve for lifting while opening and closing the screw (1) - Close the screw (2) as soon as the cylinder starts lifting. CLEANING THE AIR FILTER - Clean with suitable liquid. - Blow out with compressed air. Disposal Remove the air and supply lines. Remove all non-metallic material and store it according to the local regulations. Remove the oil of the machine and store it according to the local regulations. Dispose all metallic materials The machine contains some substances which pollute the environment and are dangerous for the human body if they are not handled correctly. - 15 -
DECLARATION OF CONFORMITY Declaration of conformity For Pneumatic hydraulic jack Type ATH WH220 The following EG-directives are considered: The following harmonized standards are applied: 2006/42/EC (Machine-Directive) EN1494:2000+A1:2008 EN ISO 12100:2010 Manufacturer: ATH-Heinl GmbH &Co. KG Kauerhofer Straße 2 92237 Sulzbach-Rosenberg GERMANY Institute of Quality: ALBERK QA INTERNATIONAL TECHNICAL CONTROL AND CERTIFICATION CORP. Reference number for the technical data: CARTER2013092901 Number of the certificate: QA-AC-1340/13 Herewith we confirm that the above-named machines are according to the named EC-directives. ATH-Heinl GmbH &Co. KG Kauerhofer Straße 2 92237 Sulzbach-Rosenberg GERMANY In November 2013 ATH-Heinl GmbH & Co. KG / Hans Heinl (General manager) BY MODIFICATION AND / OR CHANGES TO THE MACHINE, THE CE EXAMINATION IS EXCLUDED WITHOUT LIMITATION AND A LIABILITY SHALL BE EXCLUDED. - 16 -
WARRANTY NOTE Dealer address: Company (eventually Customer Number): Contact person: Street: ZIP code & Town: Tel. & Fax: E-Mail: Customer address: Company (eventually Customer Number): Contact person: Street: ZIP code & Town: Tel. & Fax: E-Mail: Manufacturer & model: Serial number: Year of manufacture: Reference number: Description of the message: Description of required spare parts: Spare part: Article number: Quantity: IMPORTANT NOTES: Damage caused by improper handling, lack of maintenance or mechanical damage, does not fall into the warranty. For machines that are not installed by a licensed technician from the company ATH, the warranty is limited to the provision of necessary spare parts. Damages in transit: Obvious defect (note on carrier's delivery note, a copy of delivery note, Photos of the delivery must be sent immediately to ATH-Heinl) Latent defect (Shipping damage is discovered upon unpacking the goods, send damage report with pictures within 24 hours to ATH-Heinl) Place & date Sign & stamp - 17 -
Product warranty Five years on equipment structure For power units, hydraulic cylinder and all other wear parts as turntables, rubber plates, ropes, chains, valves, switches and so on the warranty is limited to one year in case of ordinary condition/use. ATH-Heinl repairs or replaces the returned parts within warranty time after own investigation The warranty does not extend to... deficiencies caused by ordinary wear, misuse, transport damages, improper installation, voltage or missing needed maintenance. damages caused by neglect or failure to comply with the stated instructions in this user s manual and / or other enclosed instructions. ordinary wear of single parts which require a service to maintain the product in a safe operating condition. all components which were damaged during transport. other components which are not explicitly listed but are handled as general wear parts. water damages caused e.g. by rain, excessive humidity, corrosive environment or other contaminants. blemishes that do not affect the function. WARRANTY DOES NOT APPLY WHEN WARRANTY NOTE HAS NOT BEEN SENT TO ATH-HEINL. It should be noted that warranty is excluded for any damage or malfunction caused by non-observance of maintenance and adjustment works (according to operation instructions and/or instructions), faulty electrical connections (rotating field, rated voltage, fuse protection) or improper use (overload, outdoor installation, technical changes)! - 18 -
SPARE PART BOOK - 19 -
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# Art.# Description Note X 1-1 Snap ring 2 1-2 Wheel 2 1-3 Wheel shaft 2 2-1 Spring hunger 1 2-2 Snap ring 1 2-3 Bushing 1 2-4 O-ring 1 2-5 Bushing 1 2-6 Screw 1 2-7 Bushing 1 2-8 Piston rod 1 2-9 Piston ring 1 2-10 O-ring 1 2-11 Washer 1 2-12 Snap ring 1 2-13 Bed 1 2-14 Oil filler plug 1 2-15 Housing 1 2-16 Screw 3 2-17 O-ring 3 3-1 Valve block 1 3-2 Steel ball 1 3-3 Pin 1 3-4 Steel ball 1 3-5 Spring 1 3-6 Copper washer 1 3-7 Screw 1 3-8 Steel ball 1 3-9 Spring seat 1 3-10 Spring 1 3-11 Screw 1 3-12 Sealing washer 1 3-13 Valve plug screw 1 4-0 Release valve assembly 4-1 Copper washer 1 4-2 O-ring 1 4-3 Release valve 1 4-4 Pin 1 4-5 Steel ball 1 4-6 Sealing washer 1 4-7 Release valve rod 1 4-8 Rivet 2 4-9 Universal joint A 1 4-10 Block 2 4-11 Universal joint B 1 4-12 Pin 2 4-13 Pipe 1 4-14 Universal joint C 1-21 -
4-15 Universal joint D 1 5-0 Handle assembly 5-1-1 Handle A 1 5-1-2 Handle B 1 5-2 Knob 1 5-3 Pin 1 5-4 Handle sleeve 2 5-5 Screw 1 5-6 Convey rod 2 5-7 Convey block 1 5-8 Pin 1 5-9 Rod joint 1 5-10 Handle socket 1 5-11 Hex bolt 1 5-12-1 Control rod A 1 5-12-2 Control rod B 1 5-13 Handle sleeve 1 5-14 Lock lever 1 5-15 Pin 1 5-16 Screw 2 5-17 Hex nut 1 5-18 Spring 1 6-1 Frame 2 6-2 Washer 4 6-3 Screw 4 6-4 Spring washer 4 6-5 Hex bolt 4 6-6 Washer 4 6-7 Screw 4 6-8 Spring washer 4 6-9 Hex bolt 4 6-10 Bed 1 6-11 Bracket 1 7-0 Air pump assembly 7-1 Copper washer 1 7-2 Cylinder pump 1 7-3 Y sealing washer 1 7-4 Nylon washer 1 7-5 Copper washer 1 7-6 Air pump body 1 7-7 Nut 1 7-8 O-ring 1 7-9 Spring 1 7-10 Washer 1 7-11 Pump plunger 1 7-12 Washer 1 7-13 O-ring 1 7-14 Piston 1 7-15 O-ring 2 7-16 Air pump bed 1-22 -
7-17 Copper joint ring 1 7-18 Copper joint 1 7-19 Air hose 1 7-20 Washer 1 7-21 Bolt 1 7-22 Release air rod 1 7-23 O-ring 1 7-24 O-ring 1 7-25 Air pump cover 1 7-26 Screw 4 7-27 Filter 1 7-28 Filter cover 1 7-29 Screw 4 7-30 Washer 4-23 -
NOTE - 24 -
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