Pre-Qualification (2014) T K F TKF Co.,Ltd. www.saeflange.co.kr
Contents 1. President Message 2. History of Company 3. 2014 Quality Policy 4. Quality management system 5. Certificates 6. Organization 7. Shop Introduction 8. Manufacturing Facility 9. Measurement & Test Equipment 10. Sub-Contractors 11. Product Pictures 12. Manufacturing Process 13. Main customer 14. Experiences 15. Contact Information 1
President Message TKF Co., Ltd. customers who send in a thank you for your support. TKF Co., Ltd. was established in 1997, Management know-how of various business and industrial pipe fittings production of components, based on technology that is diversified, "Marine", "nuclear" part to changes in the market are actively trying to cope. In addition, tubes, fittings, flanges, high quality of the products to keep pace with changes based on priority management is taking the lead in a diversified market. T.K.F. Co., Ltd on the basis of the fitting parts, Depending on the type of material Steel Flange, SUS Flange are classified as, Depending on the shape Square Flange, LSA Flange, SAE Flange, Long Welding neck, etc. Product diversification of business areas is in progress. Customer s future is company future. We will do our best for your project. Also Based on the transparent business policy we will become the most reliable partner by keeping the promise with Customers. President Han Sangbong January 22, 2014 2
History of Company 2014 2010 2000 2014. 06 2013. 12 2011. 06 2011. 06 2011. 04 2011. 03 2010. 06 2010. 01 2010. 01 2009. 09 2009. 08 2009. 01 2008. 11 2008. 09 2007. 07 2004. 04 1997. 11 Homepage Renewal (www.saeflange.co.kr) Relocated office building expansion LRQA ISO 9001:2008 QMS Certification Clean Workplace (Korea Occupational Safety and Health Agency Enterprise specializing in parts materials (Ministry of Trade, Industry and Energy) ABS,BV,DNV,GL,KR,LR,RINA,CCS CLASS TPI Registered in Parker Hannifin Connectors Co., Ltd. Korea South-East Power Co., Ltd. Manufacturer Certification Maintenance Korea Western Power Co., Ltd. Manufacturer Certification Maintenance Korea East-West Power Co., Ltd. Manufacturer Certification Maintenance Relocated the Factory extension (28, Dasan-ro 78beon-gil, Saha-gu) ISO 9001 Certification (ACE Registrar Co., Ltd.) The change of corporate & Company name changed (Tanhan T.K.F CO.,Ltd) Venture Company Certification (Korea technology finance corporation) Relocated the Factory (Sasang-gu Samnak-dong) Relocated the Factory (Gangseo-gu Noksan-dong) Established Taehan Engineering (Busan City Sasang-gu Jurye-dong) 3
Quality Policy Through our world-class companies realize that customer satisfaction and quality management practices to substantial quality policy was defined as follows. Enhancing customer satisfaction Quality team leader and each team each year for the realization of quality policy, quality objectives by establishing concrete, Whether performed by managing and achieving, Necessary corrective / preventive action through the policy and objectives should be continuously improving. All employees understand this policy and business in their customers' needs by running it, as well as meet legal standards, a company that loved and respected by society to be Let's work together. 4
Quality management system To know the customer s needs and to make it realized It is considered that Strict quality management system is the most important policy to build customer satisfaction. T.K.F. operate ISO 9001:2008 and the quality management system for every project. T.K.F. quality assurance team knows the safety of workers as well as the customer requirement very well and fulfills it by following their strict quality policy. T.K.F. implements quality assurance system to produce quality products with leading edge technology. T.K.F. is moving forward to achieve its goal. From manufacturing to delivery it passes through ISO 9001 manuals and their process. Therefore the company intends the quality satisfaction that never allows any kinds of irregularity. Operate mandatory requirement program Quality management. Organization Quality Assurance Program Drawings Control Procurement Document Control Instructions, Procedures and Drawings Document Control Control of Purchased Items and Services Identification and Control of Items Control of processes Inspection Test Control Control of Measuring and Test Equipment Handling, Storage and Shipping Inspection and Test Status Control of Nonconforming Items Corrective Action Quality Assurance Records Audits QMS Identity C ISO Basic 5
Certificates Certificates Cert. No Expiration Date Issuer ISO 9001:2008 SEO 6011997 June 26 2014 LRQA Venture Company 20130110133 Sep 04 2015 Korea technology finance corporation Enterprise specializing in parts materials 11653 May 14 2017 Ministry of Trade, Industry and Energy 6
Organization President Quality Assurance R&D Production Procurement Sales Administration Man Power Board Members Administration Procurement Quality Assurance Sales Production Total 2 1 2 2 3 10 20 7 이미지를 표시 할 수 없습니다. 컴퓨터 메모리 가 부족하여 이 미지를 열 수
Shop Introduction No PLACE Shop Size Main job information 1 CNC Shop 100 CNC Rounded & S/Q Flange Surface Flange and other can be produced 2 Milling Shop 30 S/Q Flange,SAE Flange Primary process 3 MCT Shop 60 S/Q Flange ISO 6164 Block, Elbow, Tee 4 Store 50 Inventory and shipment waiting 5 Office 60 Office work 6 Yard 60-7 Total Size 360 8 이미지를 표시 할 수 없습니다. 컴퓨터 메모리 가 부족하여 이 미지를 열 수
Manufacturing Facility No. NAME MAKER SPECIFICATION Installed Q ty 1 Lathe SHENJEY 8 1989.04 1 2 Lathe SHENJEY 12 1989.04 2 3 Band saw MAXS H-500HFA 500mm 2007.11 1 4 Milling M/C HOWA SANGYO 5 1979.08 2 5 Drilling M/C HWAJIN SMD-410 1996.06 4 6 Dot marking TAERYONG 21x80mm 2008.01 3 7 CNC Lathe DOOSAN 10 2008.07 2 8 CNC Lathe WIA etc 8 2008.07 8 9 Machine Center DOOSAN 5 2011.06 2 10 Machine Center DOOSAN 4 2011.06 3 11 Bench Drilling M/C YUNGSOO ESD350S 1996.06 3 12 Air Compressor HANSHIN 2.5HP 2009.11 6 13 portable welding machine GSI 180A 2009.11 1 14 Forklift TOYOTA 2Ton 2003.09 2 9
Measurement & Test Equipment No. NAME SPECIFICATION MAKER Q ty 1 Digital Vernier calipers 0~200(0.01)mm Mitutoyo 1 2 Vernier calipers 0~300(0.05)mm Mitutoyo 8 3 Micrometer 0~125(0.01)mm Mitutoyo 5 4 Cylinder gauge 10~150(0.01)mm Mitutoyo 3 5 Thread plug gauge NPT1/4 KOGA 1 6 Thread plug gauge NPT3/8 KOGA 1 7 Thread plug gauge NPT1/2 JPG 1 8 Thread plug gauge NPT3/4 JPG 1 9 Thread plug gauge NPT1 KOGA 1 10 Thread plug gauge NPT1-1/4 KOGA 1 11 Thread plug gauge NPT1-1/2 KOGA 1 12 Thread plug gauge NPT2 KOGA 1 13 Thread plug gauge PT1/4 KOGA 1 14 Thread plug gauge PT1/2 KOGA 1 15 Thread plug gauge PT1-1/4 KOGA 1 16 Thread plug gauge PT1-1/2 KOGA 1 17 Thread plug gauge PT2 KOGA 1 18 Thread plug gauge PF1/4 JPG 1 19 Thread plug gauge PF3/8 KOGA 1 20 Thread plug gauge PF1/2 JPG 1 21 Thread plug gauge PF3/4 KOGA 1 22 Thread plug gauge PF1 KOGA 1 23 Thread plug gauge PF1-1/4 KOGA 1 24 Thread plug gauge PF1-1/2 KOGA 1 25 Thread plug gauge PF2 KOGA 1 26 Thread plug gauge 1-12UNF-2B KWG 1 27 Thread Ring gauge PT1/2-14산 KOGA 1 28 Thread Ring gauge PF1/2-14산 KOGA 1 29 Thread Ring gauge PF1-1/8-11산 KOGA 1 30 Thread Ring gauge PF1-3/8-11산 KOGA 1 31 Thread Ring gauge PF2-11산 KOGA 1 10
Sub-Contractors [Forging Facilities- Taeheung Forging Co.,Ltd.] Type Spec Maker Making Year Q ty Distance (from T.K.F.) Forging Press 1,500 Ton G.H.P System 2010 1 Heating Furnace 20Ton WOOJIN 2010 2 Heat Treatment Furnace 20Ton WOOJIN 2010 1 Chemical Analysis SPECTRO MAXx-M SPECTRO - 1 Universal Tester KSU-50HSO KYUNGSUNG - 1 Impact Tester KSI-50CD KYUNGSUNG - 1 Brinell Hardness Tester Brinell SB-600 SAMIL - 1 30 km [Heat Treating Facilities- Taeyoung heat treatment Co.,Ltd.] Size(mm) Type Recorder Control Q ty Distance (from T.K.F.) WxHxL Continuous Type Furnace 1000kg/hr Auto Auto 8 1.5 km Furnace 3000x5000x3000 Auto Auto 3 [Material Test Facilities YOUMSUNG Co., Ltd ] Equipments Description Q'ty Distance (from T.K.F.) Tension/compression testing machines KDMT-100,200 1/1 Brinell hardness testing machines KDMT-180 1 Rockwell hardness testing machines KDMT-160 1 Vickers hardness testing machines HV-112 1 Charpy Impact testing machines KDMT-235 1 12km 11
Product Pictures Square Flange 210K, 280K, 350K JIS B2291, JIS F7806, ISO6164 SAE Flange Hydraulic Fluid Joint SAE J518, ISO 6162 12
Product Pictures ASME & JIS Flange ASME B16.5, JIS B2220 Elbow, Block, Tee Flange Hydraulic Fluid Joint SAE J518, ISO 6162 ISO 6164, ASME B16.11 13
Manufacturing Process (Square flange) Materials Inspection Heat treatment Cutting Milling Materials Inspection (Initial Stamping) Materials Test N/C Half N/C Final Marking Trucking Shift Stamping Final Inspection Certificate 14
Main customer Parker Hannifin Connectors Co.,Ltd. STAUFF Korea Co., Ltd. Hanchang ENG & IND Co., Ltd. Seonghwa Industrial Co., Ltd. BMT Co.,Ltd. Hatlapa Korea Co., Ltd. Bohai Shipbuilding Co., Ltd. Shinilace Co., Ltd. Doosan Heavy Industry Co., Ltd. 15
Experiences 2013 No. Hull No. (Project No.) CLASS 품명 OWNER 1 BC2100-1/2 LR ASME B16.11 Full Coupling Square Flange JIS F7806 Bohai Shipbuilding Heavy Industry Co., Ltd 2 DSME H3401 LR SAE FLANGE J518 (ISO 6162) Square Flange ISO 6164 STAUFF Korea 3 Andong Combined Heat and Power - OIL FLUSHING SYSTEM Seonghwa Industrial Co., Ltd. 4 RAS AL KHAIR PJT (2,400MW) - OIL FLUSHING SYSTEM Seonghwa Industrial Co., Ltd. 5 Chana 2 CCPP PJT (390MW x 2) - OIL FLUSHING SYSTEM Seonghwa Industrial Co., Ltd. 6 DGEN CCPP PJT (400MW x 3) - OIL FLUSHING SYSTEM Seonghwa Industrial Co., Ltd. 7 Pocheon CCPP PJT (1560MW x 2) - SAE Flange CLT Code 61 Doosan Heavy Industry Co., Ltd. 8 S5103 LR Square Flange JIS F7806 Sungdong Shipbuilding & Marine Engineering Co., Ltd 9 SPP H4078 GL Square Flange JIS F7806 Hanchang ENG & IND Co., Ltd. 10 SPP H1068 KR Square Flange JIS F7806 Hanchang ENG & IND Co., Ltd. 16
Contact Information Address: 28, Dasan-ro 78beon-gil, Saha-gu, Busan, Korea TEL.: 051 831 0415 FAX.: 051 831 0416 17
Thank you! TKF Co., Ltd. 18