Servicing Instructions Type C Boilers G.C.N: 4-6-0 47-6-08 47-6-09 47-6-3 LEAVE THESE INSTRUCTIONS ADJACENT TO THE GAS METER
TABLE OF CONTENTS Page No.. SERVICING INSTRUCTIONS. Replacement of Parts 3.2 To Gain General Access - Removing the Front Panel 3 - Removing the Bottom Cover 4 - Removing the Side Panels 4.3 Access to the Combustion Chamber - Removing the Sealed Combustion Chamber 5 - Removing the Burner and Injectors 5 - Removing the Electrodes 6 - Removing the Main Heat Exchanger 7 - Removing the Air Pressure Switch 7 - Removing the Venturi Device 8 - Removing the Fan 8.4 Servicing and Removal of the Gas Valve - Setting Gas Pressure 0 - Removing the Spark Generator (SIT Sigma Gas Valve) 2 - Removing the Spark Generator (SIT Tandem Gas Valve) 3 - Removing the Gas Valve 4.5 Access to the Hydraulic Circuit - Removing the D.H.W. (Secondary) Exchanger 4 - Removing the Safety Valve 5 - Removing the Automatic Air Vent 5 - Removing the Main Flow Circuit Switch 5 - Removing the Pump 6 - Removing the Pressure Gauge 6 - Removing the Expansion Vessel 7 - Removing the Overheat Thermostat 7 - Removing the Heating Temperature Sensor (N.T.C.) 7 - Removing the D.H.W. Temperature Sensor (N.T.C.) 8 - Removing the Diverter Valve (Genus 27 RFFI Only) 8.6 Access to the Control System - Checking the Fuses 9 - Removing the Time Clock 9 - Removing the P.C.B.s 20 2. FAULT FINDING 2. Fault Finding Guide (Flow-chart) 2 2.2 Fault Finding Using the Total Check System 26 3. ELECTRICAL DIAGRAMS 3. Electrical Connection 27 3.2 Functional Flow Connection 29 4. SHORT SPARE PARTS LIST 30 2 B005
. SERVICING INSTRUCTIONS To ensure efficient safe operation, it is recommended that the boiler is serviced annually by a competent person. Before starting any servicing work, ensure both the gas and electrical supplies to the boiler are isolated and the boiler is cool. Before and after servicing, a combustion analysis should be made via the flue sampling point (please refer to the Installation Manual for further details). After servicing, preliminary electrical system checks must be carried out to ensure electrical safety (i.e. polarity, earth continuity, resistance to earth and short circuit).. Replacement of Parts The life of individual components vary and they will need servicing or replacing as and when faults develop. The fault finding sequence chart in chapter 2 will help to locate which component is the cause of any malfunction, and instructions for removal, inspection and replacement of the individual parts are given in the following pages..2 To Gain General Access All testing and maintenance operations on the boiler require the control panel to be lowered. This will also require the removal of the casing. To dismantle the front part of the casing, proceed as follows:. Loosen the two screws A located on the bottom part of the boiler until the first thread on the screws appears (Fig..); 2. Lift the front panel up until it stops with a click and remove the front panel from the rest of the casing (Fig..2); 4. Unhook the two cords from the locating slots (Fig..3). Fig..3 A Fig.. Fig..2 B005 3
Removing the bottom cover. Remove the screws B B Fig..4 Removing the side panels. Remove the screws C ; 2. Pull the panel away from the boiler, then lift the panel up and away from the boiler. C C C Fig..5 4 B005
.3 Access to the Combustion Chamber Removing the sealed chamber frontal cover Removing the combustion cover D D Remove the screws D E E E E E D D E E Fig..6 Remove the screws E Fig..7 Removing the burner and the injectors. Remove the side panels of sealed chamber (fig..8); 2. Remove the screws F of the burner (see fig..9); 3. Remove the burner (see fig..0); 4. Remove the injectors using a No. 7 socket spanner; 5. Replace in reverse order. push F Fig..9 push Fig..8 Fig..0 B005 5
Removing the electrodes. Remove rubber gasket G (see fig..); 2. Disconnect ignition leads by pulling downward (see fig..2); 3. To remove the flame sensor disconnect the cable at its only connection point close to the P.C.B. (see fig..3); Fig..2 G Fig.. Fig..3 5. Remove screw H using a Philips No. 2 star tip screwdriver (see fig..4); 6. Slide the electrode gently downward (see fig..5). H Fig..4 Fig..5 To replace, repeat the steps in reverse order, paying particular attention to the following: a - Centre the electrode in the positioning hole carefully, otherwise the electrode may break; b -Check that the cables have been connected correctly; c -Check that the rubber gasket covers the cable/electrode connection point completely. 6 B005
Removing the main heat exchanger. Drain the boiler of water; 2. Release the two connection nuts I connecting the exchanger to the flow and return pipes (see fig..6); 3. Pull it straight out (see fig..7). I Fig..6 Fig..7 Removing the air pressure switch. Disconnect the electrical connections K and silicone pipes L from their connection points (see fig..8); 2. Remove screws J on the top of the sealed chamber (see fig..9); Use a No. 2 star tip screwdriver to remove the switch from the plate. L J J K L Fig..8 Fig..9 B005 7
Removing the venturi device. Disconnect the silicone pipes M and remove the screw N (see fig..20); 2. Extract the venturi (see fig..2). M N Fig..20 Fig..2 Removing the fan. Disconnect electrical connections and remove screws O using a No. 2 star tipped screwdriver (see fig..22); 2. Pull fan to the right and forward and remove (see fig..23); 3. Remove fan from mounting plate; 4. Remove screws P (see fig..24). O O Fig..22 P P Fig..23 Fig..24 8 B005
.4 Servicing and Removal of the Gas Valve SIT SIGMA SIT TANDEM B B A A 2 2 C D C D 3 3 E E 4 4 F F B005 9
Setting gas pressures Setting the minimum and the maximum power of the boiler. Check that the supply pressure to the gas valve is a minimum of 20 mbar for natural gas. 2. To do this, remove the screw A. Fit the pipe of the pressure gauge to the pressure connection of the gas valve B. When you have completed this operation, replace the screw A securely into its housing to seal off the gas. 3. To check the pressure supplied by the gas valve to the burner, remove the screw C. Fit the pipe of the pressure gauge to the pressure outlet of the gas valve D. Disconnect the compensation pipe either from the gas valve or from the sealed chamber. 4. Set the On/Off button to position < I > and the "summer/winter" switch to the winter position. To set the maximum power, turn on the hot water tap and allow the hot water tap to run at a rate of about 8 litres/minute so that the main burner lights. Adjust nut E on the modureg to set the gas pressure (displayed on the pressure gauge) corresponding to the maximum power (see table A page ). 5. To set the minimum power, disconnect a supply terminal from the modureg and adjust screw F. Turn the screw clockwise to increase the pressure and counter-clockwise to decrease the pressure (displayed on the pressure gauge) corresponding to the minimum power (see table A page ). 6. When you have completed the above operations, turn off the hot water tap, re-connect the supply terminal to the modureg on the gas valve and replace the cap on the screw of the modureg. Setting the maximum heating circuit power 7. To set the maximum heating circuit power, place the On/Off button to position < I > and the "summer/winter" switch to winter position. Turn the knob of the heating thermostat clockwise to maximum; 8. Remove the left hand inspection panel of the P.C.B. and fit a small cross-head screwdriver in to the right hand potentiometer. Turn clockwise to increase the pressure or counter-clockwise to reduce the pressure. Adjust the setting to the required heating pressure value (displayed on the pressure gauge), as indicated in the diagrams shown in page. 9. Turn off the boiler by placing the main switch to the "Off" position. Setting pressure for soft ignition. Disconnect the detection electrode connection from the P.C.B. (see fig..3). Start the boiler and during the ignition sequence adjust the centre potentiometer until the gas pressure reads the required gas pressure as per the table below. Once the gas pressure is set turn off the boiler and reconnect the connection to the P.C.B. NB.: It may be necessary to reset the flame failure reset a number of times during this operation. NATURAL GAS (G20) BUTANE GAS (G30) PROPANE GAS (G3) Recommended pressure for slow ignition 5 mbar -.95 in w.g. 8 mbar - 7.0 in w.g. 9 mbar - 7.4 in w.g. 0 B005
Regulating the heating power for natural gas (G20) model 23 model 27 Regulating the heating power for butane gas (G30) model 23 model 27 Regulating the heating power for propane gas (G3) 40 38 36 34 model 23 model 27 TABLE A B005
0. Remove the pipe from the pressure gauge and connect screw C to the pressure outlet in order to seal off the gas.. Carefully check the pressure outlets for gas leaks (valve inlet and outlet). IMPORTANT! Whenever you disassemble and reassemble the gas connections, always check for leaks using a soap and water solution. Anti-cycling Device Soft-light Adjustment Max Heating Adjustment Setting the anti-cycling device This appliance is equipped with a potentiometer which delays the ignition of the heating control and is situated on the P.C.B. (see the electrical diagrams). By adjusting the potentiometer, it is possible to change the time interval between the burner shutting down and its next ignition. It is preset at minute and can be adjusted from 0 to 2 minutes. Use this control in particular situations where continuous shutting down and ignition of the main burner occurs. Removing the spark generator (SIT Sigma gas valve) Q. Disconnect ignition leads Q by pulling upwards (see fig..25); 2. Remove the screws R (see fig..26) with a Pozidrive No. 2 star tip screwdriver; 3. Remove the spark generator. Fig..25 R Fig..26 Fig..27 2 B005
Removing the spark generator (SIT Tandem gas valve). Disconnect ignition leads Q by pulling upwards (see fig..28); 2. Remove the screws R (see fig..29) with a Pozidrive No. 2 star tip screwdriver; 3. Remove the spark generator. Q Fig..28 R R Fig..29 Fig..30 B005 3
Removing the gas valve. Disconnect all the cables from the solenoid and modureg; 2. Remove the spark generator; 3. Release the top nut S using a 30 mm open ended spanner (see fig..3); 4. Remove the screws T from the bottom of the gas valve pipe (see fig..32). Attention!! The gas valve is connected with the two pipes (as shown) with an O-ring connection. S T T Fig..3 Fig..32 Fig..33 Fig..34.5 Access to Hydraulic Circuits Important! Before any component is removed, the boiler must be drained of all water. U U Removing the D.H.W. (secondary) exchanger. Remove the screw U (see fig..35); 2. Push the exchanger towards the rear of the boiler, lift upwards and remove out of the front of the boiler; 3. Before replacing the exchanger ensure that the O-rings are in good condition and replace if necessary. Fig..35 4 B005
Removing the safety valve. Loosen nut V (see fig..36); 2. Remove the valve. V Fig..36 Removing the automatic air vent. Unscrew valve W (see fig..37). W Fig..37 Removing the main circuit flow switch. Remove the cable of the main circuit flow switch Y ; 2. Remove the screws Y (see fig..38); 3. Remove the main circuit flow switch. Y Y Y Fig..38 B005 5
Removing the pump. Unscrew Z and remove the electrical connection (see fig..39); 2. Release the nuts A and remove the pump (see fig..40). A Z A Fig..39 Fig..40 Removing the pressure gauge. Remove the pressure gauge cover by pulling (see fig..4); 2. Release coupling A2 using a 4 mm open ended spanner (see fig..42); 3. Push the pressure gauge through the control panel from the rear (see fig..43). Fig..4 A2 Fig..42 Fig..43 6 B005
Removing the expansion vessel. Remove nut A3 away from the expansion vessel (see fig..44); 2. Remove nut A4 (see fig..45); 3. Remove expansion vessel (see fig..46). A3 Fig..44 A4 Fig..45 Fig..46 Removing the overheat thermostat. Remove the electrical connector by the overheat thermostat (see fig..47); 2. Pull off the thermostat connections. Then remove the thermostat from the pipe by releasing it s securing clip. Fig..47 Removing the heating temperature sensor (N.T.C.). Remove the electrical connector by pulling off the thermostat connections and unscrewing the sensor probe with a 4 mm open ended spanner (see fig..48). Fig..48 B005 7
Removing the D.H.W. temperature sensor (N.T.C.). Remove the electrical connector by pulling off the thermostat connection and unscrew the sensor probe with a 4 mm open ended spanner (see fig..49). Fig..49 Removing the diverter valve (Genus 27 RFFI only). Remove the circlip and pull the diverter valve to the left. Fig..50 8 B005
.6 Access to the Control System Checking fuse. Remove the right hand inspection cover (see fig..5); 2. Remove fuse (see fig..52). Fig..5 Fig..52 Removing the time clock. Remove left hand inspection cover (see fig..53); 2. Remove electrical connection A5 of the clock (see fig..54); 3. Unscrew A6 and remove (see fig..55). N.B. It is possible to by-pass the time clock in the event of failure by simply unplugging the electrical connection from the P.C.B. (see fig..54). This will revert control of the central heating to the room stat connection on the reverse of the control panel. Fig..53 A5 A5 A6 A6 Fig..49 Fig..50 B005 9
A7 A7 A7 A7 Fig..5 Removing the P.C.B.s. Isolate electricity; 2. Remove the front cover of the boiler; 3. Remove both left and right inspection panels; 4. Remove the pressure gauge cover; 5. Remove the mounting screws A7 (see fig..5); 6. Disconnect the connection cable A8 (see fig..52); 7. To remove the 24V P.C.B.: remove the electrical plug connectors and screws A9 (see fig..53); 8. To remove the 240V P.C.B.: remove the electrical plug connectors and screws A0 (see fig..54); 9. Replace either P.C.B. in reverse order. A9 A0 A8 A8 A9 A0 Fig..52 Fig..53 Fig..54 20 B005
2. FAULT FINDING 2. Fault Finding Guide (Flow-chart) It is possible to detect and correct any defect by using the standard fault finding diagrams described in this chapter. Preliminary Checks Make sure that: ) There is sufficient water in the system 2) The gas is turned on 3) The electricity to the boiler is on Press the On / Off Button HAS THE LIGHT for THE POWER SUPPLY COME ON? YES NO ) Check thefuses 2) Check thepower supplycord, plug and outlet 3) Check/replace the power supply P.C.B. SUMMER SETTING FOR THE OPERATING MODE WINTER IS HOT WATER BEING DEMANDED? NO YES FUME DISCHARGE TEST YES IS HOT WATER BEING DEMANDED? NO NO FOR BOILERS EQUIPPED WITH AN ELECTRONIC ANT-FREEZE SYSTEM: HAS THE SAFETY BEEN TRIGGERED TO ACTIVATE THE DEVICE? (T sensor <5 C) YES YES DO THE TIME CLOCK AND/ORROOM THERMOSTAT NEED TO BE ACTIVATED NO A YES FOR BOILERS EQUIPPED WITH AN ELECTRONIC ANT-FREEZE SYSTEM: HAS THE SAFETY BEEN TRIGGERED TO ACTIVATE THE DEVICE? (T sensor <5 C) NO B005 2
A DOES THE CIRCULATION PUMP COME ON? YES NO POWER TO THE PUMP? NO ) Check for air in the system 2) Check thepressureswitch for activating pump 3) Check/replace pressure gaugeand refill the thesystem properly ) Turn theboiler off and then back on again (safetyreset) YES DOES THE INSUFFICIENT WATER INDICATOR LIGHT COME ON? (within 40 sec.) NO YES ) Check to seeifpump is stuck 2) Replacecirculation pump ) Check wiring 2) Check/replace wire to P.C.B. 3) Replace power supply P.C.B. 4) Replace control P.C.B. 5) Check microswitch when hot water isrequested. B 22 B005
B DOES THE FAN COME ON? NO YES BOILER SHUTDOWN? YES ) Reset the boiler C NO PUMP SAFETY DEVICE ACTIVATED? NO YES ) Check/replace differential pressure switch for pump 2) Check/replace wiring 3) Check/replace P.C.B. wire 4) Check/replace power supply P.C.B. 5) Check/replace control P.C.B. INTERNAL SAFETY DEVICE FOR PCB ACTIVATED? YES ) Check/replace air pressure switch/wiring 2) Check whether reset button is stuck 3) Check/replace flame detection electrode NO IS THERE POWER TO THE FAN? YES NO ) Check/replace wiring 2) Check/replace P.C.B. wire 3) Check/replace power supply P.C.B. 4) Check/replace control P.C.B. 5) Check/replace air pressure switch ) Replace fan B005 23
C IS THE AIR PRESSURE SWITCH ACTIVATED? YES ARE THE FUMES DISCHARGED CORRECTLY? YES DOES THE BURNER LIGHT? YES NO NO NO ) Check flue discharge 2) Check venturi & small pipes 3) Check wire for air press.switch 4) Check/replace air press. switch 5) Check/replace P.C.B.wire 6) Check/replace power P.C.B. 7) Check/replace control P.C.B. ) Check/replace ignition electrodes 2) Check wiring 3) Check spark generator 4) Check small wire 5) Check power supply P.C.B. 6) Check control P.C.B. ) Check supply of gas to gas valve 2) Check power supply P.C.B. 3) Check control P.C.B. 4) Check functionality of the gas valve SAFETY SHUTDOWN OF THE BOILER ACTIVATED? NO YES ) Check whether flame detection electrode is postioned in the flame 2) Check the electrode 3) Check the power P.C.B. 4) Check the control P.C.B. D NO WAS THE RESET SWITCH PRESSED? YES Shutdown L.E.D. off Restart of the fan 24 B005
D IS THERE STILL A PROBLEM? YES NO FUNCTIONS NORMALLY 2 3 4 5 6 7 8 9 LIST OF MALFUNCTIONS Delivery of hot water for domestic use: when the tap is turned on, the burner goes out. Delivery of hot water for domestic use: the radiatores are heated in summer mode. Delivery of hot water for domestic use: water temperature is not satisfactory. Delivery of hot water for domestic use: noisy operation. Drop/increase in pressure in primary circuit. Repeated shutdowns. Safety thermostat is triggered repeatedly. When the cold water tap is turned off, the boiler comes on. Temperature of radiators not satisfactory. POSSIBLE CAUSES - Air in the secondary exchanger - Hot water pressure switch is defective - 3-way valve is defective - 3-way valve is defective - Check sensors for domestic and heating water - Check gas settings and regulation - Check water flow rate - Check secondary exchanger - Primary exchanger is defective - Low water pressure in heating system - Check gas settings and regulation - Check ntc sensor for domestic hot water - Check for leaks in heating circuit - Defective water supply inlet valve - Secondary exchanger is defective - Expansion vessel is empty - Detection electrodes are defective - Check gas settings and regulation - Check electrical circuit for flamedetection - Faulty(contacts)N.T.C. sensors-heating/hot water - Defective (poorly calibrated) safety thermostat - Presence of air in the primary water circuit - Drop in pressure in the water mains, resulting in water hammering - Check N.T.C. sensor for heating - Check by-pass - Check gas settings and regulation B005 25
2.2 Fault Finding Using the Total Check System Malfunction 2 3 4 5 6 Signalling Boiler Off Auto diagnostic state Spark ignition state Boiler functioning normally Lockout Boiler thermostat satisfied Room thermostat/clock no demand or selector in summer setting A b C d E F G I m Faulty ventilation system Air pressure switch stuck in N.O. position Faulty reset switch Faulty main circuit flow switch Faulty flame detection Faulty overheat thermostat Faulty exhaust fumes sensor Faulty heating sensor (N.T.C.) Faulty D.H.W. sensor (N.T.C.) Pump fed Main flow switch closed Flame detected Air pressure switch N.O. Water at required temperature Room thermostat/clock no demand or selector in summer setting Auto diagnostics faulty D.H.W. exchanger efficiency control Heating circuit efficiency control Heating temperature control D.H.W. temperature control 26 B005
3. ELECTRIC DIAGRAMS Legend: AT = High Voltage P.C.B. BT = Low Voltage P.C.B. A = Remote Connector Kit B = Flame Failure L.E.D. C = Insufficient Water Pressure L.E.D. D = Water Temperature Indicator L.E.D.s E = Overheat Thermostat Warning L.E.D. F = System Reset Button G = Selector Knob for Operating Mode H = Domestic Hot Water Temp. Adjustment I = Central Heating Temp. Adjustment J = Wire Connector for Room Thermostat K = Connector for Total Check System L = Selector for Local/Remote Control M = Anti-cycling Device Adjustment for Heating N = Soft-light Adjustment O = Max Heating Temperature Adjustment P = Time Clock Connection Q = On/Off L.E.D. R = On/Off Switch S = Interface Wire for P.C.B.s T = Relay Motorised Valve U = Ignitor Relay V = Gas Valve Relay W = Fan Relay X = Circulation Pump Relay Y = Selector TCS2 Z = Link for Continuous Pump Run Aa = Adaptor (British Gas use only) A0 = A02 = A03 = A04 = A05 = A06 = A07 = A08 = A09 = A0 = A = A2 = B0 = B02 = B03 = B04 = B05 = B06 = B07 = Air Pressure Switch Fan Gas Valve Ignitor Motorised Valve Circulation Pump Flame Detector Earth Terminal Flame Detection Circuit Flame Indicator L.E.D. Transformer Filter Over Heat Thermostat External Thermostat Gas Valve Modulator D.H.W. Probe Sensor Cylinder (RFFI SYSTEM models only) Heating Sensor Pressure Switch for Heating Circuit Microswitch for Diverter Valve (MFFI models only) B005 Colours Gry = Grey Rd = Red Bl = Blue Grn/Yll = Yellow/Green Wh = White Brn = Brown Blk = Black Wh/Rd = White/Red 27
GENUS 23/27/30 MFFI Aa GENUS 27 RFFI SYSTEM Aa 28 B005
CN202 P P GENUS 23/27 MFFI GENUS 27 RFFI SYSTEM B005 29
4. SHORT SPARE PARTS LIST GENUS 23/27 MFFI (SIT Sigma Gas Valve) 2 7 70 63 69 68 65 66 67 66 65 64 63 62 6 60 59 58 57 56 2 74 3 72 73 4 4 74 24 30 30 5 4 6 4 7 74 75 62 76 78 77 79 23 22 2 20 302 303 304 305 306 55 7 8 9 0 2 3 4 5 87 86 88 86 85 89 89 90 9 92 9 8 85 80 83 84 94 84 93 23 95 8 9 8 7 82 02 03 04 0 05 98 00 06 96 99 98 97 8 5 6 0 09 08 07 4 3 2 48 5 39 44 44 36 54 53 52 5 50 49 48 47 46 45 44 43 42 4 40 39 38 6 7 8 9 20 2 22 23 24 25 26 27 28 29 30 3 32 33 34 35 36 37 00 6 36 362 364 363 32 7 22 37 372 373 374 3 375 23/27 MFFI 30 B005
GENUS 30 MFFI (SIT Sigma Gas Valve) 2 72 7 64 70 69 66 67 68 67 66 65 64 63 62 6 60 59 58 57 2 75 3 73 74 4 4 75 26 25 30 30 5 4 6 4 7 75 76 63 77 79 78 80 24 23 22 2 302 303 304 305 306 56 7 8 9 0 2 3 4 5 6 88 87 89 87 86 90 90 9 92 93 92 8 86 8 84 85 95 85 94 24 96 82 20 9 8 83 03 04 05 02 06 99 0 07 97 00 99 98 82 6 7 0 09 08 5 4 3 2 49 52 40 45 45 37 55 54 53 52 5 50 49 48 47 46 45 44 43 42 4 40 39 7 8 9 20 2 22 23 24 25 26 27 28 29 30 3 32 33 34 35 36 37 38 0 7 36 362 364 363 32 8 23 37 372 373 374 3 375 30 MFFI B005 3
GENUS 27 RFFI SYSTEM (SIT Sigma Gas Valve) 2 73 72 65 7 70 67 68 69 68 67 66 65 64 63 62 6 60 59 58 2 76 3 74 75 4 4 76 9 30 30 5 4 6 4 7 76 77 64 78 80 79 8 8 7 6 5 302 303 304 305 306 57 7 8 9 0 2 3 4 82 85 86 83 86 87 88 84 97 98 96 93 95 94 93 92 4 83 0 3 2 05 99 00 0 04 02 03 09 07 06 50 53 08 46 56 55 54 53 52 5 50 49 48 47 46 45 5 6 7 23 6 90 89 9 23 4 46 38 44 43 42 4 40 8 9 20 2 22 23 24 23 25 26 27 28 29 30 3 32 33 34 35 36 37 38 39 20 95 37 372 373 374 375 32 9 362 36 363 27 MFFI SYSTEM 32 B005
GENUS 23/27 MFFI (SIT Sigma Gas Valve) Key no. 4 7 8 9 23 24 25 28 3 43 45 46 56AB 56CD 57 60 7AB 7CD 74 83 84 86 88AB 88CD 89 9 94 95AB 95CD 98 99 00 06 0 4 6 7 8A 8B 8C 8D 9AB 9CD 30 3 32 36 362 363 364 37 372 373 374 375 38 382 G.C. part no. 37986 64 225 64 338 64 229 378 84 E03 88 E02 07 379 079 64 230 64 282 379 98 64 26 379 979 379 980 E02 026 E02 078 64 3 Description Expansion vessel Gasket 3/4" Overheat thermostat Main flow Switch Temp probe (C.H.W.) Microswitch for 3-way/main flow group Gasket /2" Manual vent cock Safety valve 3 bar /2" Pressure gauge Time clock P.C.B. E C-MI/FFI P.C.B. EI A-MFFI P.C.B. cable Fan Fan Fan inlet gasket Venturi (exhaust manifold/header) Air pressure switch Air pressure switch Fastening spring Automatic air release valve Gasket " O-ring Secondary exchanger (plate-type) exchanger 23kW Secondary exchanger (plate-type) exchanger 27kW O-ring (secondary exchanger) 20-8 O-ring Gasket 3/8" Pump Pump O-ring (3) Gasket Gas valve (SIT Sigma) Spark generator Detection electrode Gasket /4" Ignition electrode (R.H.) Ignition electrode (L.H.) Main burner Main burner Main burner Main burner Main exchanger Main exchanger Front panel runner kit D.H.W. actuator kit SIT Sigma gas valve operator coils Heating by-pass kit D.H.W. pressure switch kit 3-way spring kit D.H.W. diaphram valve Main flow switch diaphram Main flow switch magnet Main flow switch spring Main flow switch top cap Main flow switch reed system Burner jet.25 full kit (Natural gas) Burner jet 0.72 full kit (LPG) ARISTON Part No. 573294 573520 997206 573224 569236 573340 573528 573727 57372 57649 997208 953045 95298 95260 572989 572990 573343 57334 5765 57652 57077 564254 569387 57449 57646 573295 573825 57807 57352 99750 9975 57965 574279 574232 574233 57344 569390 569560 56956 57227 572277 572343 572372 572749 572835 57993 57444 997029 57443 57442 57447 57446 57547 57772 5777 57770 57338 56928 569282 B005 33
GENUS 30 MFFI (SIT Sigma Gas Valve) Key no. 5 6 9 20 24 25 26 29 32 44 46 47 57 58 72 75 84 85 87 89 90 92 95 96 99 00 0 07 5 7 8 9A 9B 20 26 30 3 32 36 362 363 364 37 372 373 374 375 38 382 G.C. part no. 37986 64 225 64 338 64 229 378 84 E02 07 379 079 64 230 64 282 379 98 64 26 379 979 379 980 Description Expansion vessel Gasket 3/4" Overheat thermostat Main flow Switch Temp probe (C.H.W.) Microswitch for 3-way/main flow group Gasket /2" Manual vent cock Safety valve 3 bar /2" Pressure gauge Time clock P.C.B. E C-MI/FFI P.C.B. EI A-MFFI P.C.B. cable Fan Fan inlet gasket Air pressure switch Fastening spring Automatic air release valve Gasket " O-ring Secondary exchanger (plate-type) exchanger 27kW O-ring (secondary exchanger) O-ring (20-8) Gasket 3/8" Pump O-ring (3) Gasket Gas valve (SIT Sigma) Spark generator Detection electrode Gasket /4" Ignition electrode (R.H.) Ignition electrode (L.H.) Main burner Main burner Main exchanger Venturi (exhaust manifold/header) Front panel runner kit D.H.W. actuator kit SIT Sigma gas valve operator coils Heating by-pass kit D.H.W. pressure switch kit 3-way spring kit D.H.W. diaphram valve Main flow switch diaphram Main flow switch magnet Main flow switch spring Main flow switch top cap Main flow switch reed system Burner jet.30 full kit (Natural gas) Burner jet 0.77 full kit (LPG) ARISTON Part No. 573294 573520 997206 573224 569236 573340 573528 573727 57372 57649 997208 953045 95298 95260 572990 573343 57652 57077 564254 569387 57449 573295 573825 57807 57352 9975 57965 574279 574232 574233 57344 569390 569560 56956 9980 998 572835 57334 57993 57444 997029 57443 57442 57447 57446 57547 57772 5777 57770 57338 99852 998432 34 B005
GENUS 27 RFFI SYSTEM (SIT Sigma Gas Valve) Key no. 4 7 20 2 23 25 26 28 30 33 45 47 48 58 59 62 73 76 85 86 87 89 93 94 95 0 05 09 2 3A 3B 4 30 32 36 362 363 375 38 382 G.C. part no. 37986 64 225 64 338 64 229 378 84 E02 07 379 079 64 282 379 98 64 26 379 979 379 980 E02 078 64 3 Description Expansion vessel Gasket 3/4" Overheat thermostat Motorised valve motor Main flow switch Temp probe (C.H.W.) Gasket /2" Manual vent cock Safety valve 3 bar /2" D.H.W. probe Pressure gauge Time clock P.C.B. EB C MI/FFI P.C.B. E A-FFI/P P.C.B. cable Fan Fan inlet gasket Venturi (exhaust manifold/header) Air pressure switch Fastening spring Automatic air release valve Gasket " Pump Gasket 3/8" O-ring (3) Gasket Gas valve (SIT Sigma) Spark generator Detection electrode Gasket /4" Ignition electrode (R.H.) Ignition electrode (L.H.) Main burner Main burner Main exchanger Front panel runner kit Sit Sigma gas valve operator coils Heating by-pass kit Sanitary pressure switch kit Way and unit kit Main flow switch reed system Burner jet.25 full kit (Natural gas) Burner jet 0.72 full kit (LPG) ARISTON Part No. 573294 573520 997206 99747 573224 569236 573528 573727 57372 950650 57649 997208 953095 952935 95260 572990 573343 57334 57652 57077 564254 569387 9975 57352 57965 574279 574232 574233 57344 569390 569560 56956 572343 572372 572835 57993 997029 57443 57987 57447 57338 56928 569282 B005 35
GENUS 23/27 MFFI (SIT Tandem Gas Valve) 2 7 70 63 69 68 65 66 67 66 65 64 63 62 6 60 59 58 57 56 2 74 3 72 73 4 4 74 26 30 30 5 4 6 4 7 74 75 62 76 78 77 79 25 24 23 22 302 303 304 305 306 55 7 8 9 0 2 3 4 5 87 86 88 86 85 89 89 90 9 92 9 8 85 80 83 84 94 82 96 95 84 93 23 8 00 97 98 0 02 03 99 04 8 2 7 20 8 9 2 0 09 08 04 07 06 05 6 5 4 3 48 5 39 44 44 36 54 53 52 5 50 49 48 47 46 45 44 43 42 4 40 39 38 6 7 8 9 20 2 22 23 24 25 26 27 28 29 30 3 32 33 34 35 36 37 7 99 37 372 373 374 322 32 375 323 6 22 36 362 364 3 363 23/27 MFFI 36 B005
GENUS 30 MFFI (SIT Tandem Gas Valve) 2 72 7 64 70 69 66 67 68 67 66 65 64 63 62 6 60 59 58 57 2 75 3 73 74 4 4 75 28 27 30 30 5 4 6 7 8 9 0 2 3 4 5 6 4 7 88 87 89 87 86 90 90 9 92 93 92 9 86 76 63 77 79 78 8 84 85 95 75 80 83 97 96 85 94 24 82 02 98 99 00 0 03 04 05 26 25 24 23 82 22 8 2 9 20 2 3 0 09 05 08 07 06 7 6 5 4 49 52 302 303 304 305 306 40 45 45 37 56 55 54 53 52 5 50 49 48 47 46 45 44 43 42 4 40 39 7 8 9 20 2 22 23 24 25 26 27 28 29 30 3 32 33 34 35 36 37 38 8 00 37 372 373 374 322 32 375 323 7 23 36 362 364 3 363 30 MFFI B005 37
GENUS 27 RFFI SYSTEM (SIT Tandem Gas Valve) 2 73 72 65 7 70 67 68 69 68 67 66 65 64 63 62 6 60 59 58 2 76 3 74 75 4 4 76 2 30 30 5 4 6 4 7 76 77 64 78 80 79 8 20 9 8 7 302 303 304 305 306 57 7 8 9 0 2 3 4 5 6 7 23 6 90 82 85 86 89 83 84 86 9 23 87 88 96 97 00 99 95 94 98 93 6 83 2 5 3 4 02 07 0 03 06 93 04 05 92 0 09 08 50 53 4 46 46 38 56 55 54 53 52 5 50 49 48 47 46 45 44 43 42 4 40 8 9 20 2 22 23 24 23 25 26 27 28 29 30 3 32 33 34 35 36 37 38 39 20 98 37 372 373 374 322 32 375 323 9 362 36 363 27 MFFI SYSTEM 38 B005
GENUS 23/27 MFFI (SIT Tandem Gas Valve) Key no. 4 7 8 9 23 24 25 28 3 43 45 46 56AB 56CD 57 60 7AB 7CD 74 83 84 86 88AB 88CD 89 9 94 96AB 96CD 99 0 04 2 6 8 9 20A 20B 20C 20D 2AB 2CD 30 3 32 322 323 36 362 363 364 37 372 373 374 375 38 382 G.C. part no. 37986 64 225 64 338 64 229 378 84 E03 88 E02 07 379 079 64 230 64 282 379 976 379 98 64 26 379 979 379 980 E02 026 E02 078 378 978 378 85 64 303 64 3 Description Expansion vessel Gasket 3/4" Overheat thermostat Main flow Switch Temp probe (C.H.W.) Microswitch for 3-way/main flow group Gasket /2" Manual vent cock Safety valve 3 bar /2" Pressure gauge Time clock P.C.B. E C-MI/FFI P.C.B. EI A-MFFI P.C.B. cable Fan Fan Fan inlet gasket Venturi (exhaust manifold/header) Air pressure switch Air pressure switch Fastening spring Automatic air release valve Gasket " O-ring Secondary exchanger (plate-type) exchanger 23kW Secondary exchanger (plate-type) exchanger 27kW O-ring (secondary exchanger) O-ring (20-8) Gasket 3/8" Pump Pump Gas valve (SIT Tandem) Spark generator O-ring (3) Detection electrode Gasket /4" Ignition electrode (R.H.) Ignition electrode (L.H.) Main burner Main burner Main burner Main burner Main exchanger Main exchanger Front panel runner kit D.H.W. actuator kit SIT Tandem gas valve operator coils SIT Tandem modureg coil Gas modulator cartridge Heating by-pass kit D.H.W. pressure switch kit 3-way spring kit D.H.W. diaphram valve Main flow switch diaphram Main flow switch magnet Main flow switch spring Main flow switch top cap Main flow switch reed system Burner jet.25 full kit (Natural gas) Burner jet 0.72 full kit (LPG) ARISTON Part No. 573294 573520 997206 573224 569236 573340 573528 573727 57372 57649 997208 953045 95298 95260 572989 572990 573343 57334 5765 57652 57077 564254 569387 57449 57646 573295 573825 57807 57352 99750 9975 570732 573023 57965 57344 569390 569560 56956 57227 572277 572343 572372 572749 572835 57993 57444 57072 573740 573745 57443 57442 57447 57446 57547 57772 5777 57770 57338 56928 569282 B005 39
GENUS 30 MFFI (SIT Tandem Gas Valve) Key no. 5 8 9 20 24 25 26 29 32 44 46 47 57 58 72 75 84 85 87 89 90 92 95 97 00 02 05 3 7 9 20 2A 2B 22 28 30 3 32 322 323 36 362 363 364 37 372 373 374 375 38 382 G.C. part no. 37986 64 225 64 338 64 229 378 84 E02 07 379 079 64 230 64 282 379 976 379 98 64 26 379 979 379 980 378 978 378 85 64 303 Description Expansion vessel Gasket 3/4" Overheat thermostat Main flow Switch Temp probe (C.H.W.) Microswitch for 3-way/main flow group Gasket /2" Manual vent cock Safety valve 3 bar /2" Pressure gauge Time clock P.C.B. E C-MI/FFI P.C.B. EI A-MFFI P.C.B. cable Fan Fan inlet gasket Air pressure switch Fastening spring Automatic air release valve Gasket " O-ring Secondary exchanger (plate-type) exchanger 27kW O-ring (secondary exchanger) O-ring (20-8) Gasket 3/8" Pump Gas valve (SIT Tandem) Spark generator O-ring (3) Detection electrode Gasket /4" Ignition electrode (R.H.) Ignition electrode (L.H.) Main burner Main burner Main exchanger Venturi (exhaust manifold/header) Front panel runner kit D.H.W. actuator kit SIT Tandem gas valve operator coils SIT Tandem modureg coil Gas modulator cartridge Heating by-pass kit D.H.W. pressure switch kit 3-way spring kit D.H.W. diaphram valve Main flow switch diaphram Main flow switch magnet Main flow switch spring Main flow switch top cap Main flow switch reed system Burner jet.30 full kit (Natural gas) Burner jet 0.77 full kit (LPG) ARISTON Part No. 573294 573520 997206 573224 569236 573340 573528 573727 57372 57649 997208 953045 95298 95260 572990 573343 57652 57077 564254 569387 57449 573295 573825 57807 57352 9975 570732 573023 57965 57344 569390 569560 56956 9980 998 572835 57334 57993 57444 57072 573740 573745 57443 57442 57447 57446 57547 57772 5777 57770 57338 99852 998432 40 B005
GENUS 27 RFFI SYSTEM (SIT Tandem Gas Valve) Key no. 4 7 20 2 23 25 26 28 30 33 45 47 48 58 59 62 73 76 85 86 87 89 93 96 98 07 3 4 5A 5B 5 30 3 32 322 323 36 362 363 37 372 373 374 375 38 382 G.C. part no. 64 225 64 338 64 229 378 84 E02 07 379 079 64 230 64 282 379 976 379 98 64 26 379 979 379 980 E02 078 378 978 378 85 64 303 64 3 Description Expansion vessel Gasket 3/4" Overheat thermostat Motorised valve motor Main flow switch Temp probe (C.H.W.) Gasket /2" Manual vent cock Safety valve 3 bar /2" D.H.W. probe Pressure gauge Time clock P.C.B. EB C MI/FFI P.C.B. E A-FFI/P P.C.B. cable Fan Fan inlet gasket Venturi (exhaust manifold/header) Air pressure switch Fastening spring Automatic air release valve Gasket " Pump Gasket 3/8" O-ring (3) Spark generator Gas valve (SIT Tandem) Detection electrode Gasket /4" Ignition electrode (R.H.) Ignition electrode (L.H.) Main burner Main burner Main exchanger Front panel runner kit D.H.W. actuator kit SIT Tandem gas valve operator coils SIT Tandem modureg coil Gas modulator cartridge Heating by-pass kit D.H.W. pressure switch kit 3-way spring kit Main flow switch diaphram Main flow switch magnet Main flow switch spring Main flow switch top cap Main flow switch reed system Burner jet.25 full kit (Natural gas) Burner jet 0.72 full kit (LPG) ARISTON Part No. 573294 573520 997206 99747 573224 569236 573528 573727 57372 997274 57649 997208 953095 952935 95260 572990 573343 57334 57652 57077 564254 569387 9975 57352 57965 573023 570732 57344 569390 569560 56956 572343 572372 572835 57993 57444 57072 573740 573745 57443 57442 57447 57547 57772 5777 57770 57338 99852 998432 B005 4
NOTES 42 B005
B005 43
Manufacturer: Merloni TermoSanitari SpA - Italy Commercial subsidiary: MTS (GB) LIMITED MTS Building Hughenden Avenue, High Wycombe Bucks HP3 5FT Telephone: (0494) 755600 - Fax: (0494) 459775 Technical Service Hotline: (0494) 539579 23 99 84 267 000 - B005 Stampa: Bieffe Recanati