Winemaking Brilliant products Pneumatic presses
Škrlj d.o.o. The company Škrlj d.o.o. has been built on solid grounds of a rich family tradition and is now a renowned European company and an already established name on international markets. The main activity of the company is research, development, production and selling of wine making and beer brewing equipment. The long experience and freshly acquired knowledge are used in designing and production of equipment for food industry, pharmaceutical industry and chemical industry. The company employs top-level professionals of various fields of expertise. They are constantly following the newest trends in the world industry, thus improving their knowledge and widening their horizons. These bold, uncompromisingly demanding and precise planners are together with careful, conscientious and industrious workers a guarantee that each product from Škrlj d.o.o. is technologically and technically perfect. Brilliant products Sijajni izdelki
Pneumatic presses SERIES M With their advanced, yet simple design, the series M pneumatic presses meet in particular the needs of small and medium volume wine makers. A broad range of accessories will satisfy both, those seeking simple operation and maintenance and those looking for a press adjusted to the processing characteristics (central filling, level switch, filling funnels, platforms). Pneumatic presses series M, are available in two basic designs, basing on the system of pressing: PSP model: open pressing system, open drum with perforated surface PST model: closed pressing system, closed drum with interior draining channels 500 / 800 / 1000 / 1200 / 1600 L PST 12 ID PSP 5 PST 5 PSP 8 PST 8 PSP10 PST 10 PSP 12 PST 12 PSP 16 PST 16 Drum volume l 500 800 1000 1200 1600 Length (L) mm 1820 2320 2530 2575 3070 Length (Lcp) mm 2960 3005 3500 Width (D) mm 1000 1000 1220 1220 1220 Height (H) mm 1420 1420 1540 1600 1610 Height (S) mm 450 400 390 390 390 Height (Scp) mm 1035 1035 1045 Hatch dimensions (A x B) mm 345 x 425 345 x 425 345 x 650 345 x 650 345 x 900 Weight approx. kg 300 350 500 520 610 Juice collection pan volume (V) l 150 150 250 250 250 Grid connection power (P) kw 3,1 / 1,55 3,9 / 1,95 3,9 / 1,95 3,9 / 1,95 4,6 / 2,3 integral grapes kg 250-400 400-650 500-800 600-950 800-1200 Capacity fresh lees kg 700-1000 1100-1500 1400-1800 1650-2250 2400-4000 fermented lees kg 1000-1600 1500-2500 1800-3100 2250-3750 3500-5500 STANDARD ACCESSORIES: AE automatics: 5 fix preset programs, manual and automatic operation mode vacuum pump integrated piston compressor sliding hatch safety cord draining channel electropolished (PST) drum electropolished (PSP) axial filling connector DN100, without valve (PS_10,12,16) press and juice collection pan with wheels cleaning opening DN50 DIN11851 with plug (PSP_10,12,16) main supply voltage 400V 50Hz, three-phase declaration of CE conformity / documentation PED (97/23/EC) OPTIONS: AV automatics (installed) or AVk automatics (on cable), keypad AT automatics (installed) or ATk automatics (on cable), touch screen integrated rotary vane compressor axial filling valve DN65, 80 or 100, thread DIN11851, Garolla or TC (PS_10,12,16) overfilling signalisation strainer on the collection pan outlet level switch (only with AV automatics) press frame and juice pan leg extensions dumping hopper mains supply voltage 230V, single-phase (only with compressor) mains supply voltage other than 230/400V 50Hz EXTRA OPTIONS (PST): hatch opening cover and channel plugs (for maceration) cooling jacket (connections on the drum or with rotational entry) draining channel wash tube, 3 m www.sk-skrlj.com 3
Pneumatic presses SERIES L The series L pneumatic presses are designed for large volume and advanced medium volume wine makers. Sophisticated and simple, yet robust design guarantees long service life and easy maintenance. The series L pneumatic presses enable the pressing of grapes at different time intervals, overpressures, with the presence or absence of oxygen, maceration of the grape mass. A wide range of additional accessories enables each winemaker to order the press that perfectly corresponds to his manner of production. Pneumatic presses, series L, are available in three different designs, basing on the system of pressing: PSP model: open pressing system, open drum with perforated surface PST model: closed pressing system, closed drum with interior draining channels PSH model: closed pressing system, closed drum with interior draining channels, possibility of oxygen-free pressing 2100 / 2900 / 4200 / 5500 L PST 21 ID PSP 21 PST 21 PSP 29 PST 29 PSP 42 PST 42 PSP 55 PST 55 Drum volume l 2100 2900 4200 5500 Length (L) mm 3250 4000 4415 4965 Length (Lcp) mm 3750 4500 4915 5465 Width (D) mm 1600 1600 1800 1905 Height (H) mm 1910 1910 2335 2435 Height (S) mm 500 500 680 750 Height (Scp) mm 1221 1221 1560 1630 Hatch dimensions (A x B) mm 470 x 900 470 x 900 490 x 900 490 x 900 Weight approx. kg 810 1120 1800 2200 Juice collection pan volume (V) l 220 220 500 500 Grid connection power (P) kw 5,4 / 3,1 9,6 / 4,2 11 / 5,6 14,1 / 7,7 integral grapes kg 1100-1700 1500-2300 2100-3200 2600-4000 Capacity fresh lees kg 3300-5300 4500-7300 6500-11000 8500-14000 fermented lees kg 4800-7300 6700-10000 9700-15000 11000-19000 STANDARD ACCESSORIES: AVk automatics (on cable): 10 preset programs, adjustable vacuum pump integrated rotary vane compressor sliding hatch safety cord draining channels electropolished (PST) wheels 200x50, 2 fix, 2 swivel with brake (PS_21, 29) axial filling connector DN100, without valve fix juice collection pan, movable plateaus cleaning opening with plug main supply voltage 400V 50Hz, three-phase declaration of CE conformity ; documentation PED (97/23/EC) OPTIONS: ATk automatics (on cable), touch screen pneumatic sliding hatch drive; option - adjustable hatch opening auxiliary compressor (for hermetic hatch, pneumatic drive or must selector) axial filling valve DN65, 80 or 100, thread DIN11851, Garolla or TC axial filling pneumatic pinch valve (with auxiliary compressor only) overfilling signalisation juice collection pan with wheels and fixed plateau pneumatic drive of the movable plateaus strainer on the collection pan outlet wheels 200x50 mm (PS 42); wheels 250x60 mm (PS 55); additional option - motorized drive of the wheels must selector DN50, pneumatic level switch dumping hopper, platform main supply voltage other than 400V 50Hz EXTRA OPTIONS (PST): hermetic hatch 485x600 mm and channel plugs (for maceration) cooling jacket (connections on the drum or with rotational entry) connected draining channels, big draining surface draining channel wash tube, 3 m A x B 4 www.sk-skrlj.com
Pneumatic presses SERIES X The series X pneumatic presses meet in particular the needs of large volume wine makers. The press enables the pressing of grapes at different time intervals, overpressures, with the presence or absence of oxygen, maceration of the grape mass. Sophisticated and simple, yet robust design of the press guarantees long service life and easy maintenance. Pneumatic presses series X are available as the PST model closed drum with interior draining channels (closed pressing system). 8000 / 10000 / 13000 / 15000 / 20000 L PST 100 ID PST80 PST 100 PST 130 PST 150 PST 200 Drum volume l 8000 10000 13000 15000 20000 Length (L) mm 5980 5750 5810 6560 7500 Width (D) mm 2100 2300 2450 2450 2600 Height (H) mm 2550 2650 2750 2750 2730 Height (Scp) mm 1612 1612 1612 1612 1538 Hatch dimensions (A x B) mm 800 x 600 800 x 600 800 x 600 800 x 600 800 x 600 Weight approx. kg 3410 3580 4025 4220 4600 Juice collection pan volume (V) l 450 450 450 450 450 Grid connection power (P) kw 7,2 9 13 13 15 integral grapes kg 4000-5600 5000-7000 6500-9000 7500-10500 10000-14000 Capacity fresh lees kg 12400-17600 15500-22000 20100-28600 23250-33000 30000-45000 fermented lees kg 20000-24000 25000-30000 32500-39000 37500-45000 50000-60000 STANDARD ACCESSORIES: AVk automatics (on cable): 10 preset programs, adjustable (6 standard, 3 sequential, 1 special program) vakuum pump prepared for external compresor hermetic hatch 800x600mm, pneumatic drive electropolished draining channels auxiliary compressor (for hermetic hatch, pneumatic drive or must selector) safety cord axial filling connector DN125, without valve juice collection pan 450 l, fix main supply voltage 400V 50Hz, three-phase declaration of CE conformity documentation PED (97/23/EC) OPTIONS: ATk automatics (on cable), touch screen laser welded jacket (pillow-plate) cooling jacket connections on the drum cooling jacket connection with rotational entry axial filling pneumatic pinch valve DN125 DIN11851 overfilling signalisation DN125 cleaning opening DN100 DIN11851 with plug integrated rotary vane compressor adjustable hatch opening (closed_partially open_open) channel plug DN50 DIN11851 (7pcs) channel valve, manual (8 pcs) pressure washer, mounted with hose and nozzle must selector, pneumatic DN50 level switch main supply voltage other than 400V 50Hz www.sk-skrlj.com 5
Hyperreductive press PSH - pressing with inert gas Hyperreductive technology pressing of grapes under controlled presence of oxygen During the processing of wine, oxygen plays a very important role, which can be either positive or negative. It is a known fact that exposure of must or wine to oxygen reduces the quality and exquisiteness of wine due to oxidation, loss of fruitiness, caramelization and other changes in characteristics of wine. PSH 21 In recent years hyperreductive mode of processing is prevailing in the processing of white wines the technology of vinification of white wines at the absence of oxygen. Advantages of hyperreductive technology: reduced use of sulphur more aromatic, fruitier and fresher white wines, increased elegance and softness of wine, prevents must oxidation of white wine varieties, reduced concentration of oxygen (less than 1% in wine press atmosphere) in the must during the grape processing reduces the enzymatic oxidation reactions and influences the increased content of phenols (hydroxycinnamic acids) and glutathione in the grape must. Hydroxycinnamic acids and glutathione these important must antioxidants oxidize quickly in the presence of oxygen and enzymes (polyphenoloxydase); glutathione plays an important role in the prevention of must oxidation; in conditions of a better glutathione preservation there exist better possibilities of preservation of aromatic characteristics of dry white wines; wines with a larger content of glutathione show lower levels of 2-aminocetofenon and sotolone two very important compounds in sensing the oldness of wine. In hyperreductive processing of white wines higher levels of glutathione are preserved, therefore this technology it is very important in reducing the oldness of wines and prolonging their life-span. Hyperreductive press PSH Hyperreductive wine press PSH enables pressing of grapes in the atmosphere below 1 % of oxygen throughout the grape-pressing process. During the entire pressing process, inert gas (N 2, CO 2, Ar) is supplied into the system. The gas is supplied from a stack of gas bottles. The gas supply valve is located at the connector for central press filling. Cost of nitrogen N 2 supply during pressing is very low: approx. 15.00 / 2000 l must approx. 0.75 / hl wine approx. 0.01 / bottle wine Two systems in one press Pneumatic press PSH combines two systems of pressing. It can be used for the classical method of pressing (PST) or for the hyperreductive pressing (PSH). According to the quality and variety of grapes, the user can decide which system of grape pressing to use. Switching from one system to the other is simple and easy. Classical pressing method (PST) Hyperreductive pressing method (PSH) pressing membrane grape mass draining channel pressing membrane grape mass central draining channel with pneumatic valve must collection pan must collection vessel, closed design inert gas supply is not provided must flows through all draining channels must is collected in the open collection pan presence of oxygen in the must (higher oxidation) inert gas supply is provided must flows only through the central draining channel must flows into the closed collection vessel at inert atmosphere absence of oxygen (no must oxidation) 6 www.sk-skrlj.com
Hyperreductive pressing method a graphic presentation Filling of the press 1 2 The press is filled through the hatch on the drum or through the connector for the central filling. Inert gas supply connector is closed. When minimising the SO 2 concentration, the must oxidation is reduced, in spite of the classic press filling. Replacement of oxygen with nitrogen Before pressing oxygen is blown out from the press. The hatch is closed and the inert gas is supplied into the press. Pressing 3 4 The pressing is effectuated with pressed air through the impermeable membrane. Must flows through connected draining channels into the closed collection pan at inert atmosphere. Crumbling Before crumbling the connection of the drum with the must collection pan is automatically interrupted. The air is pumped out, inert gas is supplied into the space with grapes, the membrane is drawn to the inner walls. The drum rotates. Pressing 5 The connection of the drum and the must collection pan is 6 automatically restored. Must flows into the closed collection pan at inert atmosphere. Emptying The connection of the drum and the collection pan is interrupted. Inert gas supply connector is closed. The hatch is open and the drum rotates. When the drum rotates grape skins fall from the drum. The large hatch enables a fast and simple emptying of the press. Connected draining channels Connectors at the drum and the press frame Inert gas supply connector www.sk-skrlj.com 7
Cooling jacket On request, pneumatic presses with a closed PST system can be equipped with a cooling jacket and accompanying connectors to the cooling medium source. The cooling medium circulates in the space between the press drum jacket and the additional external jacket. The cooling system enables the user to actively interfere into processes, which evolve in the drum during grape pomace pressing and to guide them into the desired direction. Pneumatic press with a cooling jacket enables cooling of the drum before its filling, cooling of grape pomace during pressing and adaption of temperature of grape mass in the drum according to oenological recommendations and demands. Press with a cooling jacket is also suitable for maceration. With maceration of grape pomace at low temperatures, a more intensive extraction of aromatic precursors can be influenced. Technical data: operating pressure: 3 bar test pressure: 6 bar cooling medium: water, glycol inlet/outlet connectors: 3/4 quick couplings Cooling surface (indicated values are approximate): Pneumatic press Drum volume (l) Cooling jacket (m 2 ) PST 5 500 1,40 PST 8 800 2,25 PST 10 1000 2,30 PST 12 1200 2,75 PST 16 1600 3,50 PST 21 2100 3,95 PST 29 2900 7,60 PST 42 4200 9,60 PST 55 5500 11,25 PST 80 8000 15,70 PST 100 10000 16,65 PST 130 13000 18,85 PST 150 15000 23,20 Cooling jacket connections on the drum The cooling jacket is connected to the cooling medium through two connectors on the external drum surface. Each of the two connectors can be used as an inlet or outlet connector. The cooling jacket can be connected to the cooling medium only when the drum does not rotate. Before the drum starts rotating, the supply of the cooling medium should always be disconnected, so that the inlet pipe does not roll on the moving drum. Cooling jacket connection with rotational entry The connectors for the cooling medium source can also be placed on the central filling unit of the press. Such realization enables the cooling jacket to be connected to the colling medium source also during the rotation of the drum. Automatics AE automatics In the manual mode, the user starts and ends a particular operation by pressing a button (drum rotation, compressor, vacuum pump on/off). In the automatic mode, the user can choose between five standard pressing programmes. The incorporated programmes result from many years of experience and are adjusted to different types of grapes. The programmes are factory preset. 8 www.sk-skrlj.com AVk automatics In the manual mode, the user starts and ends a particular operation by pressing a button. In the automatic mode, the user can choose between 10 pressing programmes, which are adjusted, observing professional experience, to different grape types. The user can set the pressing parameters and adjust them during the pressing process as required. ATk automatics _ touch-screen A large touch screen colour display enables graphical presentation of all program phases and gives information about the current press operation. Easy programming and adjustment of pressing cycles (operating pressure, pressure holding time, drum rotation and other settings). 10 factory preset programs, possibility of entering additional 10 pressing programs, parameters can be changed and adjusted during the pressing process. Reporting and recording of errors during the execution of the pressing program.
Pneumatic press drum Drum design PSP open drum half of the drum is covered by an impermeable membrane half of the drum is perforated electropolished drum for the presses PSP 5, 8, 10, 12, 16 Drum design PST closed drum half of the drum is covered by an impermeable membrane half of the drum is equipped with perforated draining channels electropolished draining channels Drum design PST (connected draining channels) closed drum half of the drum is covered by an impermeable membrane half of the drum is equipped with perforated draining channels electropolished draining channels Electopolished surface: with electropolishing all impurities of the basic material are removed material surface irregularities are evened and cleaned glossy and shiny surface distinctively reduced surface roughness increased resistance to corrosion extended product life Drums and draining channels with electropolished surface Sticking of grape pomace on the electropolished surface is reduced, which consequently leads to a better flow of must and liquid through drainage holes. Better and faster cleaning of the surface, which also results in reduced water consumption. Reduced possibility of building of coats on the material. Pneumatic press hatch Pneumatich presses are equipped with large sliding hatches that allow fast and easy filling and emptying of the press drum. The execution and dimensions of the hatch depend on the press type. Basic hatch versions: sliding hatch (one or two leafs) hermetic hatch hermetic hatch - manual opening (only with drum design PST) sliding hatch (two leafs) manual opening hermetic hatch with pneumatic drive (only with press drums PST_21, 29, 42 and 55) sliding hatch (two leafs) pneumatic drive hermetic hatch with pneumatic drive (only with press drums PST_80, 100, 130, 150 and 200) www.sk-skrlj.com 9
Production capacities Our products, services and processes are constantly improved and modernised, to be able to efficiently adapt to changes in the economic environment and to high market demands. Production and planning have to be capable of adaptation and the whole process, as well as the preparation of the documentation, have to be carried out in an efficient way. A large portion of financial resources are spent on research and material resources, which are needed for the optimisation of technological processes. New information and production technologies are being introduced. We offer comprehensive solutions for the following production capacities: line for the cutting of sheet metal discs line for polishing and grinding of plain sheet machine for internal and external grinding of tank bottoms and containers bending and remodelling of sheet metal manual, machine (linear and circular) and robotic welding (TIG, MIG/MAG, plasma) automatic sandblasting of large products in the grinding chamber (using Cr-Ni beads) passivation of finished products treatment by CNC processing machines 2D- and 3D- laser cutting abrasive water jet cutting laser welding electropolishing 10 www.sk-skrlj.com
Manufacturing programme Winemaking Wine storage tanks Fermenters Pneumatic presses Temperature regulating equipment Labelling machines www.sk-skrlj.com Beer brewing Food industry Pharma Biotechnology Other products Fermentation tanks Beer storage tanks Process vessels for use under atmospheric pressure Pressure vessels manufactured according to the PED Directive (97/23/EC) Storage tanks for milk and yoghurt Process vessels for milk and dairy products Tanks for production and storage of alcoholic drinks Tanks for production and storage of juices and fizzy drinks Storage tanks for water, oil and vinegar CIP / SIP tanks Vessels for preparation of sterile water WFI and purified water PW Vessels for treatment of sterile and non-sterile solutions Reactors / bioreactors Fermenters Agitator vessels Equipment for chemical industry Walk-on gratings, platforms and staircases Stainless steel drain channels Other stainless steel equipment on request
MURSKA SOBOTA MARIBOR NOVA GORICA KRANJ BRNIK LJUBLJANA BATUJE POSTOJNA NOVO MESTO ZAGREB KOPER SLOVENIJA Address: Škrlj d.o.o. Dunajska cesta 196 SI-1000 Ljubljana Slovenia Production and administration: Škrlj d.o.o. Batuje 90 SI-5262 Črniče Slovenia Tel.: 00386 5 364 35 00 Fax: 00386 5 364 35 25 e-mail: sk@sk-group.biz www.sk-skrlj.com GPS: 13º 46 16 E 45º 53 08 N Katalog_stiskalnice_2015/11(EN) The photographs are symbolic. We reserve the right to changes.