Table of Contents. Installation, Operation, and Maintenance Manual V100 Series

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V101 EXPANSION TANK CONNECTION WARRANTY ON PUMPS VOID IF RUN DRY! CHECK VALVES INSTALLED IN ALL PUMPS WARNING HOT This product may have hot fluid circulating through it. DO NOT TOUCH! V10 EXPANSION TANK CONNECTION WARRANTY ON PUMPS VOID IF RUN DRY! CHECK VALVES INSTALLED IN ALL PUMPS WARNING HOT This product may have hot fluid circulating through it. DO NOT TOUCH! V103 EXPANSION TANK CONNECTION SOME UNION NUTS MAY BECOME LOOSE AND CONSEQUENTLY LEAK THROUGH TRANSPORTATION VIBRATION AND HANDLING. DO NOT OVERTIGHTEN UNION NUTS WHEN CORRECTING THIS. WARNING!!! Consult Manual Before Use AVERTISSEMENT!!! Consulter le manual avant l usage MODEL #: V101 Serial #: XXX-XXXX D.O.M: Feb. 7, 015 318947 Phase/Freq: 1/60 Cycles Max Pres: 15psi/86kPa Max Temp: 100C/1F Volts: 10/4 VAC Amps: Maximum 15 Conforms to Std CAN/CSA C. No. 14 Conforms to Standard UL 508 MADE IN CANADA CAUTION Before servicing, disconnect power supply M A D E I N Any alterations to electrical wiring and controls renders warranty null & void. Installation must conform to local codes. Check valve(s) if required are the installers responsibility. C A N A D A WARNING HOT This product may have hot fluid circulating through it. DO NOT TOUCH! HeatLink Group Inc. 4603E - 13th Street NE Calgary, Alberta, Canada TE 6M3 Phone: (403) 50-343 Fax: (403) 50-1155 www.heatlinkgroup.com WARRANTY ON PUMPS VOID IF RUN DRY! CHECK VALVES INSTALLED IN ALL PUMPS SOME UNION NUTS MAY BECOME LOOSE AND CONSEQUENTLY LEAK THROUGH TRANSPORTATION VIBRATION AND HANDLING. DO NOT OVERTIGHTEN UNION NUTS WHEN CORRECTING THIS. HeatLink Group Inc. 4603E - 13th Street NE Calgary, Alberta, Canada TE 6M3 Phone: (403) 50-343 Fax: (403) 50-1155 www.heatlinkgroup.com 318947 WARNING!!! Consult Manual Before Use AVERTISSEMENT!!! Consulter le manual avant l usage MODEL #: V10 Serial #: XXX-XXXX D.O.M: Feb. 7, 015 Phase/Freq: 1/60 Cycles Max Pres: 15psi/86kPa Max Temp: 100C/1F Volts: 10/4 VAC Amps: Maximum 15 Conforms to Std CAN/CSA C. No. 14 Conforms to Standard UL 508 MADE IN CANADA CAUTION Before servicing, disconnect power supply M A D E I N Any alterations to electrical wiring and controls renders warranty null & void. RADIANT 3 Installation must conform to local codes. Check valve(s) if required are the installers responsibility. C A N A D A SOME UNION NUTS MAY BECOME LOOSE AND CONSEQUENTLY LEAK THROUGH TRANSPORTATION VIBRATION AND HANDLING. DO NOT OVERTIGHTEN UNION NUTS WHEN CORRECTING THIS. RADIANT 3 HeatLink Group Inc. 4603E - 13th Street NE Calgary, Alberta, Canada TE 6M3 Phone: (403) 50-343 Fax: (403) 50-1155 www.heatlinkgroup.com 318947 WARNING!!! Consult Manual Before Use AVERTISSEMENT!!! Consulter le manual avant l usage MODEL #: V103 Serial #: XXX-XXXX D.O.M: Feb. 7, 015 Phase/Freq: 1/60 Cycles Max Pres: 15psi/86kPa Max Temp: 100C/1F Volts: 10/4 VAC Amps: Maximum 15 Conforms to Std CAN/CSA C. No. 14 Conforms to Standard UL 508 MADE IN CANADA CAUTION Before servicing, disconnect power supply M A D E I N Any alterations to electrical wiring and controls renders warranty null & void. Installation must conform to local codes. Check valve(s) if required are the installers responsibility. C A N A D A

Table of Contents Warnings Servicing Tools 3 Function 3 Unpacking 4 Panel Configurations 5 Panel Components 6 Specifications & Listings 7 Dimensions 8 Panel Mounting 9 Piping Hookup 10 Fill & Purge 11 Fill & Purge Diagram 1 Panel Wiring 1 Thermostat Wiring 13 Panel Control Sequence V101 14 Panel Control Sequence V10 15 Panel Control Sequence V103 16 Troubleshooting Disclaimer HeatLink Group Inc. shall not be responsible for errors in its brochures or printed materials. HeatLink Group Inc. reserves the right to alter its products at any time without notice, provided that alterations to products already on order shall not require material changes in specifications previously agreed upon HeatLink Group Inc. and the Purchaser. All trademarks in this material are property of the respective companies. HeatLink and the HeatLink logotype are trademarks of HeatLink Group Inc. All rights reserved.

Warnings The zone control panel is for indoor use only and must be installed by a qualified installer/service technician. This product must be installed and operated in strict accordance with the terms set out in this manual and in accordance with the relevant requirements of the Local Authority Having Jurisdiction. Failure to comply will result in a void of warranty, and may also result in property damage, serious injury, or death. Servicing Prior to commencing installation of this panel it is necessary to read and understand all sections of this manual. The symbols below are used throughout this document to ensure proper operation of the panel, and your safety. Please pay attention to these symbols. Warning Possible Hazard Warning Live Power Warning Hot Pipes Warning Treated Water In order to avoid injury or death, switch off the power to the panel prior to inspecting or making connections to the terminal strip. Tools Level Screwdriver or power drill Flat head bit Phillips head bit # adjustable wrenches (or 30mm wrenches)

Function This zone control panel can provide mixing, distribution, and zoning for a wide variety of hydronic heating applications. The effectiveness of the system is dependant on the system being designed and installed correctly. Proper consideration of factors such as BTU loads, outdoor design temperature, indoor design temperature, room setpoint temperature(s), differential fluid temperatures, head loss, flow rates, and transfer capacities of the heat emitters is critical. Once these factors have been considered and the system requirements determined, these can then be evaluated and compared to the panel capabilities. Note: The V101 and V101 boiler panels are designed to work with the Vitodens 100-W B1HA-6 or B1HA-35 boiler, and feature a primary pump. The V103 boiler panel is designed to work with the Vitodens 100-W BIKA-35 boiler, which has a built-in primary pump, and Domestic Hot Water priority diverting valve. The panel features only three radiant pumps. Unpacking Step 1 Examine carton for any damage that may have occurred during shipping. If damage is visible notify your courier and supplier immediately. Step Step 3 Step 4 Open the carton by removing the staples. Remove the cardboard spacers from the carton, then remove the panel from the carton. Lift the panel by the base, not the enclosure. Remove the four (4) black screws securing the cover to the enclosure. Save the screws in order to replace the cover once the installation is complete. 3

Panel Configurations V101 V10 EXPANSION TANK CONNECTION WARRANTY ON PUMPS VOID IF RUN DRY! 1 CHECK VALVES INSTALLED IN ALL PUMPS EXPANSION TANK CONNECTION WARRANTY ON PUMPS VOID IF RUN DRY! 1 CHECK VALVES INSTALLED IN ALL PUMPS WARNING HOT This product may have hot fluid circulating through it. DO NOT TOUCH! 7 WARNING HOT This product may have hot fluid circulating through it. DO NOT TOUCH! 7 6 6 3 SOME UNION NUTS MAY BECOME LOOSE AND CONSEQUENTLY LEAK THROUGH TRANSPORTATION VIBRATION AND HANDLING. DO NOT OVERTIGHTEN UNION NUTS WHEN CORRECTING THIS. 4 4 SOME UNION NUTS MAY BECOME LOOSE AND CONSEQUENTLY LEAK THROUGH TRANSPORTATION VIBRATION AND HANDLING. DO NOT OVERTIGHTEN UNION NUTS WHEN CORRECTING THIS. 8 HeatLink Group Inc. 4603E - 13th Street NE Calgary, Alberta, Canada TE 6M3 Phone: (403) 50-343 Fax: (403) 50-1155 www.heatlinkgroup.com AVERTISSEMENT!!! Consulter le manual avant l usage 318947 Phase/Freq: 1/60 Cycles Max Temp: 100C/1F Amps: Maximum 15 Conforms to Std CAN/CSA C. No. 14 Conforms to Standard UL 508 M A D E MADE IN CANADA V103 Before servicing, disconnect power supply Serial #: XXX-XXXX D.O.M: Feb. 7, 015 Max Pres: 15psi/86kPa Volts: 10/4 VAC CAUTION WARNING!!! Consult Manual Before Use MODEL #: V101 I N Any alterations to electrical wiring and controls renders warranty null & void. Installation must conform to local codes. Check valve(s) if required are the installers responsibility. C A N A D A 8 HeatLink Group Inc. 4603E - 13th Street NE Calgary, Alberta, Canada TE 6M3 Phone: (403) 50-343 Fax: (403) 50-1155 www.heatlinkgroup.com 318947 CAUTION WARNING!!! Consult Manual Before Use AVERTISSEMENT!!! Consulter le manual avant l usage MODEL #: V10 Before servicing, disconnect power supply Serial #: XXX-XXXX D.O.M: Feb. 7, 015 Phase/Freq: 1/60 Cycles Max Pres: 15psi/86kPa Max Temp: 100C/1F Volts: 10/4 VAC Amps: Maximum 15 Conforms to Std CAN/CSA C. No. 14 Conforms to Standard UL 508 M A D E MADE IN CANADA I N Any alterations to electrical wiring and controls renders warranty null & void. Installation must conform to local codes. Check valve(s) if required are the installers responsibility. C A N A D A 10 8 EXPANSION TANK CONNECTION WARRANTY ON PUMPS VOID IF RUN DRY! CHECK VALVES INSTALLED IN ALL PUMPS WARNING HOT This product may have hot fluid circulating through it. DO NOT TOUCH! 7 11 3 6 ii RADIANT 3 5 SOME UNION NUTS MAY BECOME LOOSE AND CONSEQUENTLY LEAK THROUGH TRANSPORTATION VIBRATION AND HANDLING. DO NOT OVERTIGHTEN UNION NUTS WHEN CORRECTING THIS. iii RADIANT 3 iv 8 HeatLink Group Inc. 4603E - 13th Street NE Calgary, Alberta, Canada TE 6M3 Phone: (403) 50-343 Fax: (403) 50-1155 www.heatlinkgroup.com 318947 WARNING!!! Consult Manual Before Use AVERTISSEMENT!!! Consulter le manual avant l usage MODEL #: V103 Serial #: XXX-XXXX D.O.M: Feb. 7, 015 Phase/Freq: 1/60 Cycles Max Pres: 15psi/86kPa Max Temp: 100C/1F Volts: 10/4 VAC Amps: Maximum 15 Conforms to Std CAN/CSA C. No. 14 Conforms to Standard UL 508 MADE IN CANADA 4 i CAUTION Before servicing, disconnect power supply M A D E I N Any alterations to electrical wiring and controls renders warranty null & void. Installation must conform to local codes. Check valve(s) if required are the installers responsibility. C A N A D A

Panel Components # Components Component Description Part Number (Qty.) V101 V10 V103 1 Primary pump System circulator. PUMP1558 n/a Radiant pump 1 Radiant zone 1 circulator. PUMP1558 3 Radiant pump Radiant zone circulator. n/a PUMP1558 4 pump Domestic hot water circulator. PUMP1558 n/a 5 Radiant pump 3 Radiant zone 3 circulator. n/a n/a PUMP1558 6 Electrical box Contains panel wiring Electrical box 7 Terminal strip Connection block for aquatstat 4V transformer, thermostats, etc Terminal strip 8 4V(ac) plug-in transformer Provides power to the panel electronics PLINTR0VA 9 Fill Valve Used during fill and purge, or to drain panel for servicing. Fill valve 10 Cover White, powder-coated ( 1) 11 Accessory pack Panel installation accessories* ACCV101 ACCV10 ACCV103 i Mounting screw Panel mounting screws. ( 4) ( 4) ( 4) ii ¾" Nitrile washer Washers for installation of ¾" isolation valves, plus (4) spares. NTRWSH34 ( 10) NTRWSH34 ( 1) NTRWSH34 ( 10) iii 1" Nitrile washer Washers for installation of 1 isolation valves, plus () spares. NTRWSH1 ( 4) NTRWSH1 ( 4) NTRWSH1 ( 4) iv ¾ MSBP FNPT Isolation valve Ball valve for zones and boiler connections used to isolate the panel from the system during fill & purge, and maintenance. ( 6) ( 8) ( 4) *Contact your HeatLink representative if the accessory pack is missing in whole or in part. 5

Listing Specifications & Listings Conforms to Dimensions Headings V101 V10 V103 cetlus CAN/CSA-C No.14, UL508 6.566 H 17.609 W 7.68 D Weight 61 lbs. 69 lbs. 61 lbs. Nominal panel output 80,000 Btu/hr 100,000 Btu/hr 100,000 Btu/hr Max ambient temperature Min. operating temperature Max operating temperature Max operating pressure Power supply 10ºF (49ºC) 40ºF (4ºC) 00 F (93 C) 15 psi (86 kpa) 10 V(ac)/4 V(ac) Primary pump Non-ferrous, Grundfos UPS15-58 n/a pump Non-ferrous, Grundfos UPS15-58 n/a Radant pump 1 Non-ferrous, Grundfos UPS15-58 Radiant pump n/a Non-ferrous, Grundfos UPS15-58 Radaint pump 3 Auxiliary terminal dry contacts, max. load 1.5A Piping Piping connections Backplate Enclosure Circulators n/a n/a ¾" 304 stainless steel tubing ¾" & 1" FNPT 16 gauge galvanized steel Powder coated steel Non-ferrous, Grundfos UPS15-58 The circulators moves the heated fluid through the hydronic system when there is a call for heat from the thermostat. Specifications: The following pump curves apply. UPS15-58CIL Pump Curve 1/1(A) P1 (W) Head (feet) 0 18 16 14 1 10 8 6 4 0 0 4 6 8 10 1 14 16 Flow (gpm) 6 1st Speed nd Speed 3rd Speed

Dimensions Top 4.551 9.685 3.18 4.953 4.953 17.609 Side - Boiler Conns. Front Side - System Conns. 1.643 3.371 4.600.95 6.375 6.566.95.95.95 6.885.95 6.930 7.68 17.418 1.643 7

Panel Mounting Prior to mounting the panel, ensure the wall is capable of supporting the weight of the panel, and that all required power outlets and/or wiring is available at the installation location. Depending on the position of your boiler, it may not be possible to secure the panel directly to the studs, or suitable backing boards, and plywood may need to be installed behind the panel to properly secure it in place. The panel must be installed on the same wall plane in order to ensure that the boiler piping lines up properly. The top of the panel should be a minimum of 4 feet from the floor, and can be mounted directly below the boiler, or sideways below and to the left of the boiler with the zone connections toward the floor. Step 1 Step Step 3 Step 4 Align and level the panel inlet/outlet piping with the boiler outlet/inlet piping. Secure the panel in place with supplied screws. Connect the boiler to the panel isolation valves. Refer to piping hookup and fill and purge. Vitodens 100-W Boiler V100 Panel 4' Bottom Mount Floor Side Mount 8

WARNING HOT This product may have hot fluid circulating through it. DO NOT TOUCH! SOME UNION NUTS MAY BECOME LOOSE AND CONSEQUENTLY LEAK THROUGH TRANSPORTATION VIBRATION AND HANDLING. DO NOT OVERTIGHTEN UNION NUTS WHEN CORRECTING THIS. 1/1(A) P1 (W) WARNING!!! Consult Manual Before Use HeatLink Group Inc. 4603E - 13th Street NE AVERTISSEMENT!!! Calgary, Alberta, Canada Consulter le TE 6M3 manual avant l usage Phone: (403) 50-343 Fax: (403) 50-1155 www.heatlinkgroup.com MODEL #: V10 Serial #: XXX-XXXX D.O.M: Feb. 7, 015 Phase/Freq: 1/60 Cycles Max Pres: 15psi/86kPa Max Temp: 100C/1F Volts: 10/4 VAC Amps: Maximum 15 Conforms to Std CAN/CSA C. No. 14 Conforms to Standard UL 508 318947 MADE IN CANADA 1/1(A) P1 (W) 1/1(A) P1 (W) 1/1(A) P1 (W) Any alterations to electrical wiring and controls renders warranty Before servicing, null & void. disconnect power Installation must conform supply to local codes. Check valve(s) if required are the installers responsibility. MADE IN CANADA Piping Hookup You will need x 30mm, or large adjustable (Crescent) or smooth jaw pipe wrenches to tighten fittings. The supplied washers B must be used for all panel connections - do not overtighten the panel connections, as this will damage the rubber washers. Step 1 Step Step 3 Step 4 Step 5 Connect the ball valves C to the boiler piping E (fig. 1). Additional piping may be used as needed. Connect the ball valves to the panel piping, ensuring the washer B is seated properly. Connect the ball valves C to copper pipe or PEX tubing using a MNPT fitting D, or adapter. First finger tighten the valves, then use wrenches, being careful not to overtighten. Connect the ball valves to the panel piping, ensuring the washer B is seated properly. Supply From Boiler Return to Boiler B EXPANSION TANK CONNECTION WARRANTY ON PUMPS VOID IF RUN DRY! Expansion Tank C CHECK VALVES INSTALLED IN ALL PUMPS Radiant 1 Return Radiant 1 Supply Radiant Return E Radiant Supply, or Radiant 3 (V103) Return, or Radiant 3 (V103) Supply Boiler Connections CAUTION System Connections C D Always use a Backup Wrench Do not overtighten brass nuts! B 9

Fill & Purge Step 1 The following steps are recommended in order to fill the panel with water and purge entrained air once piping is completed, and before activation of the panel. Step Step 3 Note: Additional purging steps may be required for the rest of the hydronic system. Ensure the panel is not plugged in. Step 4 Fully close valves A, B, C, D, E, F, G and H. Step 5 Step 6 Attach a fill hose and a purge hose (not included) to the Heating Manifolds connected to valves C and D. Fill the system. Step 7 When the water coming out of the purge hose is free of bubbles fully open valves B and C. Step 8 When exiting water from manifold is free of bubbles, close valve B and C. Step 9 Repeat for valves D & E. Step 10 Step 11 Step 1 Step 13 Step 14 Repeat for valves A & F, and purge from drain point and indirect tank. Remove hoses from manifolds and fully open valves A, B, C, D, E, F, and G. ( H Should only be used to drain the panel during maintenance or service.) Vent all pumps (use a large flat head screwdriver to avoid damage to vents) before starting the system. Check for leaks at connections. If any leaks are found, use a back-up wrench and carefully tighten until leak stops. Do not overtighten. Pressurize system to the required operating pressure. 10

HeatLink Group Inc. 4603E - 13th Street NE Calgary, Alberta, Canada TE 6M3 Phone: (403) 50-343 Fax: (403) 50-1155 www.heatlinkgroup.com 318947 WARNING!!! Consult Manual Before Use AVERTISSEMENT!!! Consulter le manual avant l usage MODEL #: V10 Serial #: XXX-XXXX D.O.M: Feb. 7, 015 Phase/Freq: 1/60 Cycles Max Pres: 15psi/86kPa Max Temp: 100C/1F Volts: 10/4 VAC Amps: Maximum 15 Conforms to Std CAN/CSA C. No. 14 Conforms to Standard UL 508 MADE IN CANADA Fill & Purge Diagram EXPANSION TANK CONNECTION G Expansion tank - keep closed during fill and purge WARRANTY ON PUMPS VOID IF RUN DRY! CHECK VALVES INSTALLED IN ALL PUMPS 1/1(A) P1 (W) WARNING HOT This product may have hot fluid circulating through it. DO NOT TOUCH! F 1/1(A) P1 (W) E Purge Hose D C 1/1(A) P1 (W) B System (Fill & Purge first) SOME UNION NUTS MAY BECOME LOOSE AND CONSEQUENTLY LEAK THROUGH TRANSPORTATION VIBRATION AND HANDLING. DO NOT OVERTIGHTEN UNION NUTS WHEN CORRECTING THIS. A 1/1(A) P1 (W) Any alterations to CAUTION electrical wiring and controls renders warranty Before servicing, null & void. disconnect power Installation must conform supply to local codes. Check valve(s) if required are the installers responsibility. MADE IN CANADA Fill Hose H Pump Vent The discharged system fluid from the fill and purge process is not for consumption or washing. 11

Panel Wiring Thermostat Wiring 4V low voltage power may be supplied to the thermostat. Wiring of thermostat should be done by qualified electrician and should meet local codes and jurisdictions. Wiring to the terminal strip requires 18 gauge wire. Do not exceed VA per thermostat. Do not cross terminals C and R 4 V Signal 4 V 4 V Signal Jumper to Dry Contact 4 V 4 V Signal R C W -Wire Thermostat or StatLink (battery only or non-electric) R C W 3-Wire Thermostat (HeatLink thermostats) R C W 4-Wire Thermostat (with dry contact signal) See following pages for panel wiring diagrams and panel control sequences. 1

Panel Control Sequence V101 Sequence of Operations Space Heating With 110V connections made to the boiler and the transformer 1 plugged in, a heat demand from the room thermostat will close its relay in the panel and send a heating demand to the boiler. The boiler will turn on the Primary 3 circulator and Radiant 4 circulator. The supply water temp is determined by the boiler. When the heat demand is removed, the Radiant 4 circulator will stop and the Primary 3 circulator will continue to run for as long as the boiler control requires. Sequence of Operations A demand from the aquastat will close its relay in the panel, disable the Radiant 4 circulator (if running), and send a demand to the boiler. The boiler will turn on the Primary 3 and 6 circulators and change the supply water temp according to its settings. When the demand is removed, the 6 circulator will stop and the Primary 3 circulator will continue to run for as long as the boiler control requires. 4V low voltage power may be supplied to the thermostat. Wiring to the terminal strip requires 18 gauge wire. All wiring should be done by a qualified electrician and should meet local codes and jurisdictions. 3 Field Wiring Factory Wiring 1 4 6 13

Panel Control Sequence V10 Sequence of Operations Space Heating With 110V connections made to the boiler and the transformer 1 plugged in, a heat demand from either room thermostat will close its corresponding relay in the panel and send a heating demand to the boiler. The boiler will turn on the Primary 3 circulator and appropriate Radiant 4 5 circulator. The supply water temp is determined by the boiler. When the heat demand is removed, the Radiant 4 5 circulators will stop and the Primary 3 circulator will continue to run for as long as the boiler control requires. Sequence of Operations A demand from the aquastat will close its relay in the panel, disable the Radiant 4 5 circulators (if running), and send a demand to the boiler. The boiler will turn on the Primary 3 and 6 circulators and change the supply water temp according to its settings. When the demand is removed, the 6 circulator will stop and the Primary 3 circulator will continue to run for as long as the boiler control requires. 4V low voltage power may be supplied to the thermostat. Wiring to the terminal strip requires 18 gauge wire. All wiring should be done by a qualified electrician and should meet local codes and jurisdictions. 3 Field Wiring Factory Wiring 1 4 6 14

Panel Control Sequence V103 Sequence of Operations Space Heating Note: The Vitodens 100-W BIHA-35 boiler contains its own primary pump - for boiler control sequences see your boiler manual. With 110V connections made to the boiler and the transformer 1 plugged in, a heat demand from any room thermostat will close its corresponding relay in the panel and send a heating demand to the boiler. The boiler runs the appropriate Radiant 3 4 5 circulator. The supply water temp is determined by the boiler. When the heat demand is removed, the Radiant 3 4 5 circulators will stop. 4V low voltage power may be supplied to the thermostat. Wiring to the terminal strip requires 18 gauge wire. All wiring should be done by a qualified electrician and should meet local codes and jurisdictions. Field Wiring Factory Wiring To Htg Pump On Boiler 1 Primary Ground Plug In Radiant Pump 3 UPS15-58RU 3 WH BK 5 Lower 3 8 OR Transformer Radiant Pump 1 UPS15-58RU Radiant Pump UPS15-58RU 6 4 BK 6 4 1 Lower 5 3 8 6 4 1 Middle 5 6 3 4 8 1 Upper 7 3 8 6 5 4 1 YEL OR GRY YEL OR VIO YEL BLK WH W R C W R C 4VAC Flow Switch W R C To T/Stat On Zone 3 To T/Stat On Zone To T/Stat On Zone 1 To Space Heating On Boiler 15

Troubleshooting Problem Check / Verify Possible Cause Low temperature within room High temperature within room Misplacement of thermostat location within room. Low temperature setting of the thermostat. The system fails to turn on if the thermostat is set to high setting The electronic actuator fails to open during a call for heat Wiring from heat source to panel. Output of heat source is unable to meet demand of heating system. Circulator is not on during a call for heat. (Use a stethoscope or similar device to verify) When zone valves are installed outside the panel a qualified electrician should verify 4V power is supplied to the thermostats and actuator. Check current setting of the thermostat. Installed electronic actuators remain open after the thermostat is satisfied. Make sure thermostat is not being influenced by an additional heat source, such as lighting or air duct. Adjust the temperature setting on thermostat. Thermostat may be out of calibration or defective. Replace thermostat. The electronic actuator may be improperly seated or may be defective. Replace if necessary. Check that the wiring is done properly. Consult qualified electrician prior to alteration of wiring between heat source and panel. Compare output of heat source to the requirements of the heating system. The circulator may be defective. The 4V transformer may have failed. Any zone valves must be opened manually to avoid dead-heading of the circulator. Adjust the temperature setting on thermostat to a lower setting. An obstruction inside the zone valve is not allowing the actuator to fully close or the thermostat is still calling for heat. 16

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