SPECIALIZING IN METAL SENSING solutions WORLDWIDE DETECTION TECHNOLOGY for
DOUBLE SHEET DETECTION DS60 SINGLE-PROBE DETECTOR DS150 DUAL-PROBE DETECTOR Prime Controls remarkable DS60 family of Single Probe Double Sheet Detectors has much to offer in a small package. Detecting Ferrous metals with thicknesses ranging from.05mm to 1.5mm (.002 to.060 ), the DS60 family is ideal for locations where space is limited. A powerful double sheet detector without the large price tag. KEY FEATURES AND BENEFITS INCLUDED: Small package, powerful double sheet detector Detects Ferrous metals with thicknesses ranging.05mm-1.5mm (.002 -.060 ) Able to withstand harsh industrial environments No additional enclosure required Ideal locations where space is limited Push-button or remote calibration Outputs capabilities to distinguish between a single, double or nothing present Push-button and indicators easily visible The DS150 is Prime Controls basic detector for sheet feeders detects steel, aluminum, tinplate, stainless steel, copper, brass and other metals. The DS150 provides a secure level of machine protection from double sheets in a basic and affordable package. Dual-probe double sheet detector All metal sensitivity Thickness detection range of.05mm- 6.35mm (.002 -.250 ) or more Push-button calibration Multi-gauge double detection without calibration changes (available in certain versions) Diagnostic warnings for prompt action Quick connect terminals for fast replacement, reducing downtime Automatically recognizes and intelligently changes sensing signal based on material WORLD LEADER IN DOUBLE SHEET DETECTION
DOUBLE SHELL & MISSING TAB DETECTION SD230 DOUBLE SHELL & MISSING TAB DETECTOR & ET230 GATEWAY Prime Controls Double Shell & Missing Tab system is two detectors in one providing a simple and dependable way to monitor can ends traveling through a conversion press. Along with a set of probes installed at the infeed and discharge of each lane, the unit detects both double shells and missing tabs. The ET230 links the SD230 with a PLC system using EthernetIP which allows plant machine operators the ability to calibrate and run the sensors remotely. Additionally, the gateway will enable special reporting such as output status, shell profile, current measurement readings, fault conditions along with other troubleshooting tools. The latest addition to Prime Controls Double Shell & Missing Tab Detection line is the SD230 featuring EthernetIP communication capabilities when paired with Prime Controls ET230 Gateway. Two detectors in one Push-button or remote calibration for optimized settings and quick setup Microprocessor for better measuring resolution and reliability Aluminum and Steel sensitivity Digital displays Diagnostic messages quickly isolate errors KEY FEATURES AND BENEFITS: Only one gateway per press needed ET230 links SD230 with PLC system EthernetIP access Ability to calibrate and run sensors remotely Features special reporting and troubleshooting tools Improves plant safety with lower risk of ARC flash by reducing number of times operator will access control cabinet Only available through some OEMs WORLD-CLASS SENSORS & CONTROLS FOR CANMAKERS
DOUBLE END DETECTION DS71 FLUXIMITY DETECTOR SD222 DOUBLE END DETECTOR The DS71 Fluximity detector uniquely utilizes an external magnet as the operating signal to measure metal thickness intentionally designed for magnetic conveyors transporting can ends from process to process. The DS71 is ideal for applications where space is limited. Small but powerful controller Single, non-contact probe Steel and Tinplate sensitivity Detects thicknesses ranging.050mm- 2.54mm (.002 -.100 ) Prime Controls versatile SD222 is a dual channel, multi-functional detector used to sense double ends on a conversion press or in the high velocity of a rotating curler. With two detectors in one package, the SD222 can be used on either two different lines or to monitor two positions on the same line. A single-channel version is also available. Two detectors in one Inspects 900 ends/minute Steel and Aluminum sensitivity For single sheet thicknesses ranging from.05mm-6mm (.002 -.240 ) One-touch push-button teach calibration System defects easily pinpointed YOU CAN TRUST US TO TAKE YOU INTO THE FUTURE
AIR LEAK DETECTION MD30 TESTALERT LEAK DETECTION SYSTEM A Smarter Way to Manage THREE-PIECE CAN LEAK TESTING Specifically engineered to upgrade threepiece Borden can leak testers with the latest technology, MD30 TestAlert replaces previous generation controls such as Hyde Park MD2, MD3 and MD20 systems. MD30 TestAlert predicts and alerts three-piece can makers about preventable seal leaks, giving users the opportunity to schedule changes without stopping production and ultimately eliminating costly down time. The system consists of an Absolute Pressure Transducer, a Human Machine Interface (HMI) and a model MD30 control. Easily integrates with tester and line controls Touch-screen HMI displays real-time data and enables quick changes to be made Seal integrity monitoring and warning Test pressure monitoring Measures absolute leak in PSI with NEW digital pressure transducers Provides management with documentation to compare leaks from pocket to pocket, machine to machine, line to line and plant to plant Ethernet connectivity Displays reject/pocket, last reject/pocket, average reject/pocket and much more Real-time display of all test pockets or a single pocket Controls infeed can stop, no-can, no-air, test pressure monitoring, tester stop and reject mechanism Easy PLC integration Standalone system for the air tester OUR QUALITY IS TRUSTED ALL OVER THE WORLD
AIR LEAK DETECTION TD5P LEAK TRANSDUCER Small but powerful, the TD5P Leak Transducer is the heart of the Three-Piece Can Leak Tester. Without it an air tester would not run. The TD5P is compatible with all discontinued Hyde Park Models MD20 Leak Tester Control and PS7, PS8, PS10 and PS12 Pressure Amplifiers. Heart of Three-Piece Can Leak Tester Designed and built with same specifications as the original.5 ROHS compliant Includes two-year warranty Tested on millions of cycles without any indication of fatigue or failure LIGHT LEAK DETECTION LH200 LIGHT HEAD SENSOR & SL100 LED STROBE For precise light-based leak detection, Prime Controls offers the latest in innovation for detecting holes through metal can ends on a conversion press. The SL100, a high-intensity IRbased LED strobe, paired with the LH200 Light Head sensor outperforms industry requirements by detecting holes with leak diameters 5 microns and below. State-of-the-art technology for reliable and stable unit Self-contained unit, no bulky enclosure Detects holes five microns and below across entire end Light life of six plus years with continuous operation Diagnostic information for valuable insight into operations Short lead time ensuring maximum availability AN EVOLUTION OF PRODUCTS AND EXCELLENCE
LIGHT LEAK DETECTION TL102A LED LAMP Go Green with IllumiLED TL102A and bring your Light Tester up-to-date. With the use of LED technology, the TL102A is an LED Lamp Upgrade for all Stolle Randolph LT Series Can Body Light Testers by replacing the halogen lamps. The TL102A was designed in conjunction with Stolle Machinery as a result of customer feedback requesting a more cost effective light source for the Light Tester. Longer life and lower energy consumption Improved heat dissipation Considerable cost savings over time Estimated life of 50,000 hrs vs. 2,000 hrs with halogen bulbs Reduces amount of change overs required: six years vs. every three months with halogen bulbs Decreased downtime and labor costs for unplanned lamp replacements Increased machine and operator safety due to lower temperature of lamps Includes six or eight LED lamps for full can coverage LT20 LIGHT HEAD Used to detect leaks or holes in can bodies, the LT20 is a high-speed can tester light head specifically designed for Stolle Machinery s LT Series Can Body Tester. Stolle light testers can detect pinholes as small as.05mm (.002 ) at speeds of up to 2400 cans per minute depending on the light tester model and can size. This highly reliable, high-quality Leak Detector provides the latest in surface mount technology and features all the same inputs, outputs and connections as its predecessor the LT19. Anyone with concerns about quality will want to ensure the LT20 Light Head Array is on their leak tester. OUR PERFORMANCE IS OUR PROMISE TO YOU
WORLD HEADQUARTERS Prime Controls, Inc. 4528 Gateway Circle Dayton, OH 45440-1712 USA Phone: 937.435.8659 Toll Free: 866.435.8659 (in USA) International: +1.937.435.8659 Fax: 937.435.2091 Email: vip@primecontrols.com WWW.PRIMECONTROLS.COM DOUBLE SHEET DETECTION Our contact and non-contact double sheet sensors are industry standard for can and end fabrication. DOUBLE SHELL & MISSING TAB DETECTION Our double shell and missing tab detectors can be found on most high-speed easyopen end conversion presses around the world. LEAK DETECTION Whether two-piece or threepiece, can end or body our line of leak detection sensors and controls ensure a quality, leak-free product.