FOCUSED ON COMPRESSED AIR TREATMENT Non-Cycling Refrigerated Air Dryers PRD & PNC Series
FOCUSED ON QUALITY AIR TREATMENT The importance of compressed air as a provider of energy for modern industrial processes is widely known. What is often overlooked however is the need to provide quality treatment for this air. In fact, the air entering the system contains moisture which, when cooled, will turn into liquid water, causing extensive damage not only to the compressed air network, but also to the finished product. These costly contamination problems can be avoided by installing a PRD or PNC Series non-cycling refrigerated dryer (ranging from 10-1200 scfm) package complete with Parker high efficiency filtration. Parker s revolutionary 3-in-1 heat exchanger (PRD10 - PRD175) features a 3-in-1 aluminum design with integral air connections. All models include an air-to-air freecooler, while the unique slowflow demister ensures perfect dewpoints whatever the operating conditions. Our 4-in-1 heat exchanger (PNC200 - PNC1200) offers minimal pressure drops and class leading performance, and significantly increases the efficiency of the whole compressed air treatment process. Compressed air purification equipment must deliver uncompromising performance and reliability while providing the right balance of air quality with the lowest cost of operation. Many manufacturers offer products for the filtration and purification of contaminated compressed air, which are often selected only upon their initial purchase cost, with little or no regard for the air quality they provide, the cost of operation throughout their life or their environmental impact. When purchasing purification equipment, delivered air quality, the overall cost of ownership and the equipment s environmental impact must always be considered.
parker.com/igfg
FOCUSED ON RELIABILITY AND EFFICIENCY MODELS PRD10 - PRD175 Fan pressure switch (all models) Fan cycling ensures stable operation High refrigerant temperature switch (all models) High refrigerant pressure switch (PRD150-175) All models incorporate a 3-stage dewpoint indicator Optimum dewpoint levels for highest system performance Extremely compact footprint Low pressure differential across dryer (1.45 psi average) ETL listed complete unit CRN registered in all provinces Dryers manufactured in facility certified to ISO TSI6949:2009 Advanced helium leak tests High reliability, easy to use and maintain Environmentally friendly Lighted On/Off switch Easy access to all dryer components by removing a single canopy Robust timed solenoid drain equals Oversized condenser to operate in ambient to 122 F (50 C) Plug and Play design for easy installation more compact than any dryer on the market Unique 3-in-1 heat exchanger Oversized demister separator resulting in excellent liquid removal over all operating conditions Unique drain niche allows drain access without removing a single panel
PRD and PNC Series guarantee continuous performance and superior efficiency. MODELS PNC200 - PNC1200 Easy to use, highly reliable controls ETL listed CRN registered all provinces CAGI performance verification Visual indication of dewpoint performance High and low refrigerant pressure alarm light Crankcase heater prevents refrigerant migration into compressor oil which provides compressor lubrication integrity, both prior to start-up and during the off cycle Oversized condenser to operate in ambient to 115 F (45 C) with pre-filter Dryers manufactured in facility certified to ISO9001 and ISO14001 High efficiency Parker pre-filter recommended on all models Unique design allows for easy filter and bypass install parker.com/igfg
FOCUSED ON ENERGY SAVINGS Parker Refrigerated Non-Cycling Air Dryers are designed to reduce operational costs of a compressor by minimizing pressure loss. These innovative dryers ensure reliability, efficiency, energy savings, and compact dimension and weight making them ideal for all industrial users. They provide clean/dry air and guarantee performance and superior efficiency in most extreme working conditions. Parker Refrigerated Non-Cycling Air Dryers are energy efficient without sacrificing the quality of the air provided. Reduced Indirect Costs Electricity required by the compressor to compensate for pressure drops in the air dryer accounts for around 25% of its total cost over 5 years. Parker PRD and PNC Series offer average pressure drops which are about one half those of conventional systems. Lowest Differential Pressure Parker refrigerated dryers have an average of 2.0 psid versus the industry average of 5.0 psid. Example: 500 scfm dryer operating, 8760 hours per year Cost of Power Savings Realized $0.05 per KW = $546 per year $0.10 per KW = $1091 per year $0.15 per KW = $1638 per year
Air In Reduced CO2 Emissions Many countries worldwide are looking closely at their manufacturing industries in an effort to reduce the amount of harmful greenhouse gases released into the atmosphere. The use of electricity has a direct impact on the generation and release of CO2. By significantly reducing the energy consumption of its products, Parker can help you reduce your carbon footprint and protect the environment. Environmentally Friendly Montreal Protocol compliant R134a (PRD Series) & R404a (PNC Series) refrigerants allow for zero ozone depletion, low global warming potential and low refrigerant charge. Heat Exchanger Provides Less Than 2 PSI Pressure Drop The heat exchanger features an extremely robust, all-in-one aluminum design, with no interconnecting tubing. The flow path of the heat exchanger has been designed in order to optimize its performances. In particular, large volumes allow low air velocity through the heat exchanger section, resulting in high exchange efficiency and low pressure drops. Pressure drops are further improved thanks to the absence of interconnecting pipes through the different sections of the heat exchanger and to a straight forward path of the compressed air flow with smooth and minimum changes of flow directions. The heat exchanger is designed for ease of filter and bypass installation. All units are designed for ease of service and serviceability. Air Out Refrigerant Out Refrigerant In 4-in 1 Heat Exchanger (PNC200-PNC1200) 3-in 1 Heat Exchanger (PRD10-PRD175)
Add to Your Savings with Parker domnick hunter Filtration Compressed air and gas lines typically contain water, oil, and particulate contamination. The contaminants of greatest concern in precision compressed air systems are water, oil, and solids. Water vapor is present in all compressed air and it becomes greatly concentrated by the compression process. While air dryer systems can be used effectively to remove water from compressed air, they will not remove oil, which is the second major liquid contaminant. Most oil comes from compressor lubrication carry-over, but even the air produced by oil-free compressors has hydrocarbon contamination brought into the system through the intake. The third contaminant is solid matter including dirt, rust, and scale. Solid particulates, combined with aerosols of water and oil, can clog and shorten the life of air system components and can foul processes. CRN all provinces (domnick hunter filters) COMPRESSED AIR FILTERS Parker domnick hunter OIL-X - a new series of compressed air filters, taking efficiency to a different level. Built on Parker s worldwide expertise in filtration, the OIL-X range has been developed to ensure consistent outstanding air quality, guaranteed for 12 months, and third party validated to meet ISO 8573-1.
MARKET LEADING LOW DIFFERENTIAL PRESSURE Combining the unique filter element with a specially designed advanced air flow management system, the Parker domnick hunter OIL-X range is engineered to not only deliver air quality in accordance with ISO 8573-1 classifications, but it does so with a extremely low differential pressure - ensuring maximum efficiency and productivity. >Unique > filter element Specifically constructed for reduced air flow velocity, reduced pressure loss, increased dirt holding capacity, and improved efficiency. Includes a 12-month air quality guarantee. >Flow > management system Specially engineered bell mouth, with 90-degree elbow, flow distributor and conical flow diffuser, to promote a consistent, optimum air flow. >Filter > housing Designed to allow easy maintenance and element replacement, and covered by a 10-year guarantee. >Flexible > connections A wide range of port sizes and filter connections, for added flexibility. >Epoxy > coating Finished with alocrom corrosion protection and a tough, dry powder epoxy coating for a high quality feel. parker.com/igfg
Technical PRD Product Selection Model Air Connections Nominal Capacity (scfm)* Dimensions ins (mm) Weight Height Width Depth lbs g Primary Voltages Recommended Pre-Filter Recommended After-Filterl PRD10-A11516016FLU 1/2 NPT-F 10 16.9 (430) 17.7 (450) 8.3 (210) 42 19 115V/1Ph/60Hz AOP010CNFI AAP010CNFI PRD15-A11516016TXU 1/2 NPT-F 15 16.9 (430) 17.7 (450) 8.3 (210) 42 19 115V/1Ph/60Hz AOP010CNFI AAP010CNFI PRD25-A11516016TXU 1/2 NPT-F 25 19.9 (505) 19.7 (500) 8.3 (210) 52 24 115V/1Ph/60Hz AOP015CNFI AAP015CNFI PRD35-A11516016TXU 1/2 NPT-F 35 19.9 (505) 19.7 (500) 8.3 (210) 52 24 115V/1Ph/60Hz AOP015CNFI AAP015CNFI PRD50-A11516016TXU 3/4 NPT-F 50 22.2 (565) 20.5 (520) 8.9 (225) 58 27 115V/1Ph/60Hz AOP020DNFI AAP020DNFI PRD75-A11516016TXU 3/4 NPT-F 75 22.2 (565) 20.5 (520) 8.9 (225) 68 31 115V/1Ph/60Hz AOP025DNFI AAP025DNFI PRD100-A11516016TXU 3/4 NPT-F 100 23.4 (604) 21.9 (555) 16.7 (425) 110 50 115V/1Ph/60Hz AOP025DNFI AAP025DNFI PRD125-A11516016TXU 1 1/2 NPT-F 125 23.4 (604) 21.9 (555) 16.7 (425) 115 52 115V/1Ph/60Hz AOP030GNFI AAP030GNFI PRD125-A23016016TXU 1 1/2 NPT-F 125 23.4 (604) 21.9 (555) 16.7 (425) 115 52 230V/1Ph/60Hz AOP030GNFI AAP030GNFI PRD150-A11516016TXU 1 1/2 NPT-F 150 23.4 (604) 21.9 (555) 16.7 (425) 128 58 115V/1Ph/60Hz AOP030GNFI AAP030GNFI PRD150-A23016016TXU 1 1/2 NPT-F 150 23.4 (604) 21.9 (555) 16.7 (425) 128 58 230V/1Ph/60Hz AOP030GNFI AAP030GNFI PRD175-A23016016TXU 1 1/2 NPT-F 175 23.4 (604) 21.9 (555) 16.7 (425) 132 60 230V/1Ph/60Hz AOP030GNFI AAP030GNFI Flowrates at the following climatic conditions - Ambient Temperature: 100 F (38 C) Inlet Temperature: 100 F (38 C) Inlet Pressure: 100 psi g (7 bar g) For reliable operation, a Parker pre-filter is recommended. Dryers not operated in accordance with ISO air quality class 3 for solids may see degradation in performance and/or permanent dryer failure.
Correction Factors for Models PRD10 - PRD175 To obtain dryer capacity at new conditions, multiply nominal capacity x C1 x C2 x C3. Ambient Temperature (C1) Inlet Temperature (C2) Working Pressure (C3) Technical Data F 60 70 80 90 100 110 120 C 16 21 27 32 38 43 49 CF 1.34 1.26 1.17 1.09 1 0.91 0.82 F 90 100 110 120 140 149 C 32 38 43 49 60 65 CF 1.24 1 0.81 0.67 0.45 0.44 psi g 60 80 100 125 150 175 200 230 bar g 4 6 7 9 10 12 14 16 CFP 0.83 0.93 1 1.07 1.12 1.16 1.19 1.22 Models Max Ambient Temperature Max Inlet Temperature Min Ambient Temperature Max Inlet Pressure Refrigerant PRD10 - PRD175 122 F (50 C) 149 F (65 C) 41 F (5 C) 232 psi g (16 bar g) R134a CRN C CRN all provinces (PRD dryer and filters) Notes Standard equipment includes: Models PRD10 - PRD175 have electromechanical control 6 power cord (115V models) on Models PRD10 - PRD125 only On/off switch R134a environmentally friendly refrigerant on PRD10 - PRD175 Power on light Built-in demister for high efficient removal of condensed liquid Removable cabinet for easy access to internal component Moisture dewpoint indicator Automatic condensate drain on Model PRD10 Timed solenoid condensate drain on Models PRD15 - PRD175 High efficiency Parker pre-filter recommended on all models ISO8573-1:2010 Class 1.6.1 parker.com/igfg
PNC0250 - A4 - D1 Technical PNC Product Selection A = Air-Cooled 2 = (230V/1Ph/60Hz) 3 = (230V/3Ph/60Hz) 4 = (460V/3Ph/60Hz) 5 = (575V/3Ph/60Hz) Blank = dryer only D1 = Dryer Plus Pre-Filter D2 = Dryer Plus Pre and After-Filter Model Air In/Out Nominal Capacity (scfm)¹ Dimensions ins (mm) Weight Height Width Depth lbs kg Pre-Filter After-Filter PNC0200-A2-*³ 2 NPT 200 42 (1067) 28.125 (714.375) 42 (1067) 402 182 AOP040HNFI AAP040HNFI PNC0250-** 2 NPT 250 42.1 (1069) 28.4 (721) 42.4 (1077) 421 191 AOP040HNFI AAP040HNFI PNC0325-** 2 NPT 325 42.1 (1069) 28.4 (721) 42.4 (1077) 432 196 AOP040HNFI AAP040HNFI PNC0400-** 2 NPT 400 42.1 (1069) 28.4 (721) 42.4 (1077) 441 200 AOP040HNFI AAP040HNFI PNC0500-** 2 NPT 500 42.1 (1069) 28.4 (721) 42.4 (1077) 460 209 AOP045INFI AAP045INFI PNC0700-** 3 NPT 700 48.6 (1234) 36.4 (925) 56.4 (1433) 670 304 AOP055JNFI AAP055JNFI PNC0850-** 3 NPT 850 48.6 (1234) 36.4 (925) 56.4 (1433) 688 312 AOP055JNFI AAP055JNFI PNC1050-** 3 NPT 1050 48.6 (1234) 36.4 (925) 56.4 (1433) 745 338 AOP055JNFI AAP055JNFI PNC1200-** 3 NPT 1200 48.6 (1234) 36.4 (925) 56.4 (1433) 766 347 AOP055JNFI AAP055JNFI Notes 1. Flowrates at the following climatic conditions - Ambient Temperature: 100 F 38 C), Inlet Temperature: 100 F (38 C), Inlet Pressure: 100 psi g (7 bar g). 2. PNC200 only available 230V/1Ph/60Hz. 3. Models PNC400 - PNC1200 are not available in 239V/1Ph/60Hz. 4. ISO8573-1:2010 Class 1.5.1 5. Filters shipped loose For reliable operation, a Parker pre-filter is recommended. Dryers not operated in accordance with ISO air quality class 3 for solids may see degradation in performance and/or permanent dryer failure. Replacement Elements Model Pre-Filter Element After-Filter Element PNC0200-A2-*³ P040AO P040AA PNC0250-** P040AO P040AA PNC0325-** P040AO P040AA PNC0400-** P040AO P040AA PNC0500-** P045AO P045AA PNC0700-** P055AO P055AA PNC0850-** P055AO P055AA PNC1050-** P055AO P055AA PNC1200-** P055AO P055AA
Correction Factors for Models PNC200-PNC1200 To obtain dryer capacity at new conditions, multiply nominal capacity x C1 x C2 x C3. Ambient Temperature (C1) F 80 90 95 100 105 110 115 C 27 32 35 38 41 43 46 CF 1.12 1.08 1.05 1 0.95 0.9 0.84 Inlet Temperature (C2) F 80 85 90 95 100 105 110 115 120 130 140 C 27 29 32 35 38 41 43 46 49 54 60 CF 1.22 1.22 1.22 1.1 1 0.92 0.83 0.76 0.69 0.56 0.46 Working Pressure (C3) psi g 50 60 75 80 90 100 110 125 130 140 150 bar g 3.5 4.1 5.2 5.5 6.2 6.9 7.6 8.6 9 9.7 10.3 CFP 0.8 0.84 0.9 0.92 0.96 1 1.01 1.02 1.03 1.04 1.05 Technical Data Models Max Ambient Temperature Max Inlet Temperature Min Ambient Temperature Max Inlet Pressure Refrigerant PNC200 - PNC1200 122 F (50 C) 149 F (65 C) 41 F (5 C) 232 psi g (16 bar g) R134a Notes Models PNC200 - PNC1200 include the following equipment as standard: On/off switch Power light High pressure alarm light Low pressure alarm light Removable cabinet for easy access to internal components R404a environmentally friendly refrigerant Moisture dewpoint indicator Automatic condensate drain Suction pressure gauge Built-in demister for high-efficient removal of condensed liquid C CRN CRN all provinces (PNC dryer and filters) parker.com/igfg
AFTERMARKET Compressed air equipment users demand much more than the supply of high quality products in order to maintain a competitive edge. Modern production technology is increasingly demanding the provision of a higher purity and more reliable compressed air supply. Products and solutions that are manufactured by Parker domnick hunter are designed to provide air quality that meets and often exceeds international standards. As well as the requirement for air purity and reliability, there are additional factors to consider when choosing the right service provider for your compressed air and gas purification system. For example, knowledge of the many regulations regarding the management of industrial waste, energy efficiency improvement programs and consideration of any environmental impact. It is anticipated that future legislations will demand further in-depth technical and knowledge-based support from service providers. Our commitment to industry does not stop with the supply of high quality products. We are also committed to ensuring that our equipment provides high performance by providing a troublefree service from a bespoke maintenance and verification package all tailored to your own specific requirements. We offer a wide range of valuable services that will impact positively on your drive towards improved production efficiency and product quality with reduced production rejections and operational costs. From initial selection to installation, commissioning, preventative maintenance and specialized services, Parker domnick hunter is redefining customer service. Filter Elements and Consumable Parts Maintenance, Repair and Overhaul Customer Support Specialized Services Genuine Replacement Filter Elements Preventative Maintenance Kits Repair Kits Installation Kits Upgrade Kits Installation and Commissioning Maintenance and Repair Updates and Upgrades Service Contracts Parts Service Warranty Business Development Technical Support Group Training Technical Publications Air Quality Testing Dewpoint Measurement Leak Detection Particle Counting Micro-biological Testing Compressed Air Quality to ISO 8573.1 - The Industry Standard Method for Specifying Compressed Air Cleanliness The ISO 8573.1 international standard for compressed air quality provides a simple system of classification for the three main contaminants present in any compressed air system - dirt, water, and oil. To specify the quality class required for a particular application, simply list the class for each contaminant. CLASS Dirt Water Oil Maximum number of particles per m 3 Pressure Dewpoint F ( C) 0.1-0.5 micron 0.5-1 micron 1-5 micron (incl. vapor) mg/m 3 1 100 1 0-94 (-70)(-70 C) 0.01 2 100,000 1,000 10-40 (-40) (-40 C) 0.1 3-10,000 500-4 (-20) 1 4 - - 1,000 37.4 (3) 5 5 - - 20,000 44.6 (7) - 6 - - - 50 (10) -
NEXT STEPS To find out more about Parker s expertise and solutions for non-cycling refrigerated air dryers please call 800 343 4048. parker.com/igfg
Worldwide Filtration Manufacturing Locations North America Compressed Air Treatment Industrial Gas Filtration and Generation Division Lancaster, NY 716 686 6400 www.parker.com/igfg Haverhill, MA 978 858 0505 www.parker.com/igfg Engine Filtration Racor Modesto, CA 209 521 7860 www.parker.com/racor Holly Springs, MS 662 252 2656 www.parker.com/racor Hydraulic Filtration Hydraulic & Fuel Filtration Metamora, OH 419 644 4311 www.parker.com/hydraulicfilter Laval, QC Canada 450 629 9594 www.parkerfarr.com Velcon Colorado Springs, CO 719 531 5855 www.velcon.com Process Filtration domnick hunter Process Filtration SciLog Oxnard, CA 805 604 3400 www.parker.com/processfiltration Water Purification Village Marine, Sea Recovery, Horizon Reverse Osmosis Carson, CA 310 637 3400 www.parker.com/watermakers Europe Compressed Air Treatment domnick hunter Filtration & Separation Gateshead, England +44 (0) 191 402 9000 www.parker.com/dhfns Parker Gas Separations Etten-Leur, Netherlands +31 76 508 5300 www.parker.com/dhfns Hiross Airtek Essen, Germany +49 2054 9340 www.parker.com/hzfd Padova, Italy +39 049 9712 111 www.parker.com/hzfd Engine Filtration & Water Purification Racor Dewsbury, England +44 (0) 1924 487 000 www.parker.com/rfde Racor Research & Development Stuttgart, Germany +49 (0)711 7071 290-10 Hydraulic Filtration Hydraulic Filter Arnhem, Holland +31 26 3760376 www.parker.com/hfde Urjala, Finland +358 20 753 2500 Condition Monitoring Parker Kittiwake West Sussex, England +44 (0) 1903 731 470 www.kittiwake.com Process Filtration domnick hunter Process Filtration Parker Twin Filter BV Birtley, England +44 (0) 191 410 5121 www.parker.com/processfiltration Asia Pacific Australia Castle Hill, Australia +61 2 9634 7777 www.parker.com/australia China Shanghai, China +86 21 5031 2525 www.parker.com/china India Chennai, India +91 22 4391 0700 www.parker.com/india Parker Fowler Bangalore, India +91 80 2783 6794 www.johnfowlerindia.com Japan Tokyo, Japan +81 45 870 1522 www.parker.com/japan Korea Hwaseon-City +82 31 359 0852 www.parker.com/korea Singapore Jurong Town, Singapore +65 6887 6300 www.parker.com/singapore Thailand Bangkok, Thailand +66 2186 7000 www.parker.com/thailand Latin America Parker Comercio Ltda. Filtration Division Sao Paulo, Brazil +55 12 4009 3500 www.parker.com/br Pan American Division Miami, FL 305 470 8800 www.parker.com/panam Africa Aeroport Kempton Park, South Africa +27 11 9610700 www.parker.com/africa 2017 Parker Hannifin Corporation. Product names are trademarks or registered trademarks of their respective companies BRO-PRD_PNC-FO_1017 Parker Hannifin Corporation Industrial Gas Filtration and Generation Division 4087 Walden Avenue Lancaster, NY 14086 phone 800 343 4048 www.parker.com/igfg