SERVICE MANUAL WASHING MACHINE MODEL: WM2233H* / WM2233H*/01 CAUTION

Similar documents
SERVICE MANUAL WASHING MACHINE MODEL: WM2496H*M CAUTION. Website: http: // http: //

WASHING MACHINE SERVICE MANUAL CAUTION READ THIS MANUAL CAREFULLY TO DIAGNOSE PROBLEMS CORRECTLY BEFORE SERVICING THE UNIT.

SERVICE MANUAL WASHING MACHINE MODEL: WM2277H*/WM2077CW/ WM2177H*/WM2677H*M CAUTION

SERVICE MANUAL WASHING MACHINE

SERVICE MANUAL WASHING MACHINE MODEL: WM2688H*M CAUTION. Website: http: // http: //

SERVICE MANUAL WASHING MACHINE MODEL: WM3431H*/WM3434H* WD-14312RD/WD-14316RD CAUTION

WASHING MACHINE READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLE CORRECTLY BEFORE OFFERING SERVICE.

WASHING MACHINE SERVICE MANUAL

SERVICE MANUAL WASHING MACHINE MODEL : WD-10120FD WD-12120(5)FD WD-14120(5)FD FWD-12120(5)FD FWD-14120(5)FD CAUTION

SERVICE MANUAL WASHING MACHINE FWD-12120(5)FD FWD-14120(5)FD FWD-16120(5)FD DWD-12120(5)FD DWD-14120(5)FD DWD-16120(5)FD

SERVICE MANUAL WASHING MACHINE MODEL : WD(M)-80150FB CAUTION. website :

SERVICE MANUAL WASHING MACHINE MODEL : WD(M)-1018(0~9)S WD(M)-8018(0~9)N CAUTION

WASHING MACHINE READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLE CORRECTLY BEFORE OFFERING SERVICE.


WASHING MACHINE READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLE CORRECTLY BEFORE OFFERING SERVICE.

SERVICE MANUAL WASHING MACHINE MODEL: WM2016CW CAUTION. Website: http: // http: //

SERVICE MANUAL WASHING MACHINE MODEL : WD-3243RHD WD-3245RHD CAUTION. Website:

WASHING MACHINE READ THIS MANUAL CAREFULLY TO DIAGNOSE PROBLEMS CORRECTLY BEFORE SERVICING THE UNIT.

WASHING MACHINE SERVICE MANUAL

2. FEATURES & TECHNICAL EXPLANATION

SERVICE MANUAL WASHING MACHINE MODEL : GCW1069QS GCW1069CS CAUTION

SERVICE MANUAL WASHING MACHINE MODEL : WD-14124(6)RD WD-12124(6)RD WD-10124(6)RD CAUTION

SERVICE MANUAL WASHING MACHINE MODEL: WM2455H* / WM2301H* CAUTION. Website: http: // http: //

WASHING MACHINE SERVICE MANUAL

WASHING MACHINE SERVICE MANUAL

SERVICE MANUAL WASHING MACHINE MODEL : WD-3274RHD / WD-3276RHD CAUTION

WASHING MACHINE READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLES CORRECTLY BEFORE OFFERING SERVICE.

WASHING MACHINE SERVICE MANUAL

WASHING MACHINE SERVICE MANUAL

Fast Track Troubleshooting

Fast Track Troubleshooting

! WARNING To avoid risk of electrical shock, personal injury or death; disconnect power to washer before servicing, unless testing requires power.

! WARNING To avoid risk of electrical shock, personal injury or death; disconnect power to washer before servicing, unless testing requires power.

Fast Track Troubleshooting

Fast Track Troubleshooting

! WARNING To avoid risk of electrical shock, personal injury or death; disconnect power before servicing.

Fast Track Troubleshooting

! WARNING To avoid risk of electrical shock, personal injury or death; disconnect power to washer before servicing, unless testing requires power.

FOR SERVICE TECHNICIAN ONLY DO NOT REMOVE OR DESTROY

WARNING. Electrical Shock Hazard FOR SERVICE TECHNICIAN ONLY DO NOT REMOVE OR DESTROY L WASHER. Pub # /18/10 GE

Fast Track Troubleshooting

DISCOVERY WASHER TRAINING MANUAL

QUICK TEST MODE: SERVICE MODE: Fast Track Troubleshooting. Bulletins: WITH POWER OFF - PRESS: Spin + Soil + POWER. **Test Mode** With the Power Off

! CAUTION. All safety information must be followed as provided in Service Manual ! WARNING

COMBO TRAINING. Washer/Dryer Combo WM3677HW WM3677HW

TECH SHEET - DO NOT DISCARD PAGE

FOR SERVICE TECHNICIAN ONLY DO NOT REMOVE OR DESTROY WARNING

! CAUTION All safety information must be followed as provided in Service Manual ! WARNING

Attached is Supplement three for service manual We suggest you file this with your Manual for reference.

WASHER TRAINING WM2277. Rel WM2277 Washer Training

XR510W 5KG 1000RPM WASHING MACHINE XR612W 6KG 1200RPM WASHING MACHINE. Instruction Manual

Products documentation (REVISION DATE: 03/10/2011) OMFP6010 (60cm PIROLITIC OVEN)

! WARNING To avoid risk of electrical shock, personal injury or death; disconnect power before servicing, unless testing requires power.

Washing Machine OWNER S MANUAL TRWTL-70. Before using your washing machine, please read this manual carefully and keep it for future reference.

WASHING MACHINE. User s Manual. The User s Manual is for common use. Make use of the User s Manual depending upon your washing machine model.

Service Test Mode

Operating & Installation Instructions Fully Automatic Washing Machine (Domestic use)

! CAUTION. All safety information must be followed as provided in Service Manual ! WARNING

BIGBANG - PJT TRAINING MANUAL

It is essential to read this manual carefully before it is installed and used for the first time. EFL6KWH

WASHING MACHINE. User s Manual SW68ASP / SW57APP

Operator s Manual READY RACK EXTRACTOR. Installation/Operation/Maintenance/Parts DIMENSIONS OF THE WASHER: HEIGHT (AT BACK): 42

REPAIR PART DIAGRAMS PRODUCT: WASHER MODEL: AW 120

Washing Machine OWNER S MANUAL. MODEL:MFW-V1100DDi

QUICK REFERENCE GUIDE

Operating & Installation Instructions Fully Automatic Washing Machine (Domestic use)

ALVA B SERVICE MANUAL

Washing Machine Owner s Instructions

An occurrence of an Error will make a sound of error melody for 5sec and continuously show one of the Error Displays from the following errors.

CAUTION All safety information must be followed as provided in this Technical Sheet and in Service Manual RS

TABLE OF CONTENTS. Drum Type Washing Machine

Component Testing Procedures

DAILY REFERENCE GUIDE

V Series Slim SERVICE MANUAL

Quick Fix. Service Guide. Washers, Dryers, and Refrigerators

REPAIR PART DIAGRAMS. Pages: 1-6

Washing Machine OWNER S MANUAL. Before using your washing machine, please read this manual carefully and keep it for future reference.

SERVICE MANUAL ELECTRIC & GAS DRYER MODEL : DLE5911W DLE2511W DLE5932W DLE5932S DLE2532W DLE0332W

3500 SERIES CONVECTION STEAM COOKER PARTS AND SERVICE MANUAL

Front Load Washer 5kg USER MANUAL MFWS512

202 West 2 nd St Whirlpool Laundry Manual WASHER SAFETY. Your safety and the safety of others are very important.

TECHNICAL INFORMATION Touchtronic Clothes Dryers

Unpacking and removing shipping bolts. Connecting the drain line Leveling the washer Connecting to the power supply

Washing Machine Owner s Instructions

Service Manual. Note: Before service the unit, please read this manual first. Contact with your service center if meet problem

TECH SHEET DO NOT DISCARD PAGE 1. If unsuccessful entry into diagnostic mode, actions can be taken for specific indications:

SERVICE MANUAL. Combo Washer Dryer Convertible Condensing/Venting Dryer. Factory Model 4000 / 4400 CV

User Manual Washing Machine L FL

REPAIR PART DIAGRAMS. Pages: 1-7

aGB.fm Page 18 Wednesday, November 17, :59 PM CONTENTS

Black 8KG 1400 Spin Speed Inverter Direct Drive Washing Machine Instruction Manual

Washing Machine OWNER S MANUAL MODEL:TRWTL-80. Before using your washing machine, please read this manual carefully and keep it for future reference.

Washing Machine OWNER'S MANUAL

WASHER EXTRACTOR M XQG60-A508K

Before you start. To use liquid detergent (applicable models only)

EWM 1000 COMPONENT FUNCTIONALITY

User Manual Washing Machine L61470BI

Washing Machine user manual

SERVICE MANUAL SPARE PARTS CATALOG AND EQUATOR COMBINATION WASHER-DRYER. First Edition - October Advanced Appliances.

Operating & Installation Instructions

Transcription:

Website: http: //www.lgeservice.com E-mail: http: //www.lgeservice.com/techsup.html WASHING MACHINE SERVICE MANUAL! CAUTION READ THIS MANUAL CAREFULLY TO DIAGSE PROEMS CORRECTLY BEFORE SERVICING THE UNIT. MODEL: WM2233H* / WM2233H*/01 100

V. 2006 PRINTED IN KOREA P/No.: MFL30599106 101

CONTENTS 1. SPECIFICATIONS...3 3 2. FEATURES & TECHNICAL EXPLANATION... 4 3. PARTS IDENTIFICATION... 7 4. INSTALLATION & TEST... 8 5. OPERATION...11 6. WIRING DIAGRAM/PROGRAM CHART...14 13 7. TROUESHOOTING...16 15 7-1. BEFORE PERFORMING SERVICE...16 15 7-2. QC TEST MODE...16 15 7-3. HOW TO CHECK THE WATER LEVEL FREQUENCY...16 15 7-4. ERROR DISPLAY...17 16 8. ERROR DIAGSIS AND CHECK LIST...19 18 8-1. DIAGSIS AND SOLUTION FOR ABRMAL OPERATION...19 18 8-2. FAULT DIAGSIS AND TROUESHOOTING...22 21 9. DISASSEMY INSTRUCTIONS...31 29 10. EXPLODED VIEW...40 38 10-1. CABINET & CONTROL PANEL ASSEMY...40 38 10-2. DRUM & TUB ASSEMY...41 39 10-3. DISPENSER ASSEMY...42 40 2

1. SPECIFICATIONS ITEM WD2016CW WM2233H* COLOR W:UE ITE, B:ACK PEARL, S:TITANIUM POWER SUPPLY AC 120 V, 60 Hz PRODUCT WEIGHT 179 lbs. (81 kg) 190 lbs. (86 kg) ELECTRIC POWER CONSUMTION REVOLUTION SPEED WASHING 280 W DRAIN MOTOR 80 W WASH HEATER _ 1000W WASH 46 rpm 42 rpm SPIN 0-1050 rpm 0-1100 rpm CYCLES 5 7 WASH/RINSE TEMPERATURES 5 SPIN SPEEDS 5 OPTIONS Prewash, Rinse+Spin, Quick Cycle, Stain Cycle, Tub Clean, Delay Wash, Water Plus, Extra Rinse, Spinsense CUSTOM PROGRAM WATER CIRCULATION OPERATIONAL WATER PRESSURE 14.5-116 psi (800 kpa) CONTROL TYPE Electronic DIMENSIONS 27 (W) X 30 1 / 32 (D) X 38 11 / 16 (H), 50 13 / 16 (D, door open) DELAY WASH up to 9 hours DOOR SWITCH TYPE PTC + Solenoid WATER LEVEL 12 Step(by sensor) LAUNDRY LOAD SENSING Incorporated ERROR DIAGSIS Incorporated AUTO POWER OFF Incorporated CHILD LOCK Incorporated 3

2. FEATURES & TECHNICAL EXPLANATION 2-1. FEATURES Direct Drive System The advanced Brushless DC motor directly drives the drum without belt and pulley. 5 Tilted Drum and Large Door Opening Tilted drum and large opening make it possible to load and unload clothing more easily. Time-Released Dispenser Detergent, fabric softener and bleach are dispensed separately at the right time during wash cycle. Automatic Wash Load Detection Automatically detects the load and optimizes the washing time. Child Lock The Child lock prevents children from pressing any button to change the settings during operation. 4

2-2. NEURO FUZZY WASHING TIME OPTIMIZATION To get the best washing performance, optimal time is determined by the water temperature, the selected washing temperature, and the size of the load. water temperature washing time selected washing temperature NEURO- FUZZY rinsing time the best washing performance load size spin rhythm, time SENSING PROCESSING DETERMINATION EFFECT 2-3. WATER LEVEL CONTROL This model incorporates a pressure sensor which can sense the water level in the tub. The water supply is stopped when the water level reaches the preset level, the washing program then proceeds. Spinning does not proceed until the water in the tub drains to a certain level. 2-4. DOOR CONTROL The door can be opened by pulling the door handle whenever washer is not in operation. When the cycle is completed, the DOOR LOCKED light will turn off. If a power failure has occurred while in operation, the door will unlock after 5 minutes. Clicking sounds can be heard when the door is locked/unlocked. 5

2-5. THE DOOR CAN T BE OPENED While program is operating When a power failed and power plug is taken out in operation While Door Lock lights turn on. White the motor is in the process of intertial rotating, through the operation is paused. 2-6. DOOR LOCKED LAMP LIGHTS When the frequency of water level is lower than 22.9 khz (It can be canceled when the frequency is more than 23.8 khz) When the temperature inside the tub is higher than 45 C and water level is not 25.5 khz (It can be canceled when the water level is 25.5 khz or the temperature inside the tub is lower than 40 C) 2-7. CHILD LOCK Use this option to prevent unwanted use of the washer. Press and hold OPTION button for 3 seconds to lock/unlock control. When Child lock is set, blinks and all buttons are disabled except the Power button. You can lock the washer while it is operating. 6

3. PARTS IDENTIFICATION ACCESSORIES Hot/Cold (1 each) Hose Wrench for removing shipping bolts and leveling the washer Tie strap to secure drain hose to standpipe, inlet hose, or laundry tub Hose retainer Cap (4 each) to cover the holes created after removing the shipping bolts 7

4. INSTALLATION & TEST Before servicing, ask the customer what the trouble is. Check the setup (power supply is 120 V AC, remove the transit bolts...). Check with the troubleshooting guide. Plan your service method by referring to the disassembly instructions. Service the unit. After servicing, operate the appliance to see whether it functions correctly. STANDARD INSTALLATION The appliance should be installed as follows: REMOVE THE SHIPPING INSTALL THE APPLIANCE ADJUST THE BOLTS ON A FLAT AND FIRM SURFACE LEVELING Remove the 4 shipping bolts with the supplied wrench. Do first lower side to remove easily. Turn the leveling feet to adjust the appliance. Keep the shipping bolts and spanner for future use. Insert the 4 caps (provided) into the hole. Turn clockwise to raise; counterclockwise to lower. 8

HOW TO CONNECT THE INLET HOSE Verify that the rubber washer is inside of the valve connector. Tighten the inlet hose securely to prevent leaks. CONNECT THE DRAIN HOSE Make sure that the hose is not twisted. Avoid submerging the end of the hose. The end of the drain hose should be placed less than 96 from the floor. CONNECT POWER PLUG Connect the power plug to the wall outlet. Avoid connecting several electric devices, as doing so may cause a fire. 9

TEST OPERATION Preparation for Press the POWER button. Press the Start/Pause washing. button. Connect the power plug to the outlet. Connect the inlet hoses. Listen for a click to determine if the door has locked. Check the water Check the automatic Check the water supply. temperature. reverse rotation. Press the WASH/RINSE button Check if the drum rotates Check if water is supplied and the present temperature will clockwise and counterclockwise. through the detergent dispenser. be displayed. Check the drain and spin Press the Water removal functions. START/PAUSE button. Power off and the power on. Press the SPIN SPEED button. Press the START/PAUSE button. Check the spin and drain functions. Listen for a click to determine if the door is unlocking. If SVC is needed during check, remove the remaining water by pulling out the hose cap. 10

5. OPERATION WM2016CW WM2233H* 11

5. OPERATION Delay Wash, Water Plus/*Spinsense, Extra Rinse Delay Wash allows the start of any cycle to be delayed for 1~9 hours Water Plus adds extra water to the wash and rinse cycles for superior results Extra rinse Provides an additional rinse EST. TIME REMAINING This display shows: a) the estimated time remaining in the cycle when operation. b) an error code when an error has been detected. DOOR LOCKED lamp Light whenever the door of the washer is locked. The door can be unlocked by pressing the Start/Pause button to stop the washer. POWER button Use this button to turn power On/Off. START/PAUSE button Use this button to start/stop the washer. OPTION button Prewash: Use this option for loads that need pretreatment. It adds 16 minutes prewash and drain. Rinse + Spin: Use this option to rinse and then spin. Quick Cycle: The Quick offers a quick cycle time. Stain Cycle: Add time to the wash and rinse for better stain removal. Automatically provide a rinse. Tub Clean:?( Use this option to clean tub.) CYCLE SELECTOR Rotate the cycle selector knob to select the cycle designed for different types of fabric and soil level. Wash, Rinse temp., Spin speed, Soil Level, Beeper Button. Select a water temperature based on the type of load you are washing. To change the spin speed, press the Spin Speed button repeatedly to cycle through available options. To change the soil level, press the Soil Level button repeatedly until the desired setting is on. Press Repeatedly to adjust the Volume 12

6. WIRING DIAGRAM/PROGRAM CHART WM2016CW DISPLAY PWB 1 2 3 4 5 6 7 8 9 10 11 DISPLAY PWB NA 1 2 3 4 5 6 7 3 2 1 3 2 1 NA 1 2 3 4 5 6 7 1 2 3 4 5 6 7 1 2 3 4 1 2 3 4 MAIN PWB 1 2 3 4 5 6 7 1 2 3 4 5 6 7 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 1 2 3 1 2 3 4 1 2 3 4 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 1 2 3 4 3 2 1 3 2 1 1 2 3 4 1 2 3 4 2 1 2 1 2 1 2 1 1 2 3 4 3 2 1 1 2 3 4 3 2 1 / 1 2 1 2 WASH THERMISTOR 1 2 3 1 2 3 U V W 5 4 3 2 1 5 4 3 2 1 1 2 1 2 1 2 1 2 INLET VALVE 1 2 3 1 2 3 ISE FILTER 3 2 1 3 2 1 Ha Hb GND 1 2 3 1 2 3 3 2 1 3 2 1 4 3 2 1 2 3 4 5 +HOUSING MOTOR PRESSURE SENSOR SOLE ID DOOR LOCK POWER CORD Base/Line MEZ31823206 WM2233H* 13

Cool-down **Approx. (Minutes) * 32 14 49 15 48 14 26 8 8 19 * Wash time is in minutes. ** The total working time will vary with the load size, water temperature and ambient temperature. 14

7. TROUESHOOTING 7-1. BEFORE PERFORMING SERVICE Be careful of electric shock when disconnecting parts while troubleshooting. The voltage of each terminal is 120 V AC and DC when the unit is plugged in. 7-2. QC TEST MODE. The washer must be empty and the controls must be in the off state. 1. Press the SPIN SPEED and SOIL LEVEL buttons simultaneously. 2. Press the Power button, while the above condition. Then buzzer will sound twice. 3. Press the Start/Pause button repeatedly to cycle through the test modes. 1) 1) 4. Alternate blinking of and Number of times the Start/Pause button is pressed None Check Point Turns on all lamps and locks the door. 1 time Tumble clockwise. rpm (40~50) 2 times Low speed Spin. rpm 3 times High speed Spin. rpm Display Status 4 times Inlet valve for prewash turns on. Water level frequency (25~65) 5 times Inlet valve for main wash turns on. Water level frequency (25~65) 6 times Inlet valve for hot water turns on. Water level frequency (25~65) 7 times Inlet valve for bleach turns on. Water level frequency (25~65) 8 times Tumble counterclockwise. rpm (40~50) 9 times Water temperature (Thermistor) Water temperature [ C] 10 times Drain pump turns on. Water level frequency (25~65) 11 times Power off and unlock the door. Turn off all lamps. 1) 1) : WM2016CW / : WM2233H* 7-3. HOW TO CHECK THE WATER LEVEL FREQUENCY Press the Delay and Beeper button simultaneously. The digits indicate the water level frequency ( x.1 khz ). So, for example a display indicating 241: a Water level frequency of 241 x.1 khz = 24.1 khz 15

7-4. ERROR DISPLAY If you press the START/PAUSE button when an error is displayed, any error except will disappear and the machine will go into the pause status. In case of if the error is not resolved within 20 sec., or the in case of other errors, if the error is not resolved within 4 min., power will be turned off automatically and the error code will blink. But in the case of, power will not be turned off. ERROR SYMPTOM CAUSE 1 2 WATER INLET ERROR IMBALANCE ERROR Correct water level (246) is not reached within 8 minutes after water is supplied or it does not reach the preset water level within 25 minutes. The load is too small. The appliance is tilted. Laundry is gathered to one side. Non distributable things are put into the drum. 3 DRAIN ERROR Not fully drained within 10 minutes. 4 OVER FLOW ERROR Water is overflowing (water level frequency is over 213). If is displayed, the drain pump will operate to drain the water automatically. 5 6 PRESSURE SENSOR ERROR DOOR OPEN ERROR The SENSOR SWITCH ASSEMY is out of order. Door not all the way closed. Loose electrical connections at Door switch and PWB Assembly. The DOOR SWITCH ASSEMY is out of order. 7 THERMISTOR ERROR The THERMISTOR is out order. 16

ERROR SYMPTOM CAUSE 8 LOCKED MOTOR ERROR The connector (3-pin, male, white) in the MOTOR HARNESS is not connected to the connector (3-pin, female, white) of STATOR ASSEMY. The electric contact between the connectors (3-pin, male, white) in the MOTOR HARNESS and 4-pin, female, white connector in the MAIN PWB ASSEMY is bad or unstable. The MOTOR HARNESS between the STATOR ASSEMY and MAIN PWB ASSEMY is cut (open circuited). The hall sensor is out of order/defective. 9 EEPROM ERROR EEPROM is out of order. Displayed only when the START/PAUSE button is first pressed in the QC Test Mode. 10 POWER FAILURE The washer experienced a power failure. 17

8. ERROR DIAGSIS AND CHECK LIST 8-1. DIAGSIS AND SOLUTION FOR ABRMAL OPERATION SYMPTOM GUIDE FOR SERVICE CALL No power Is the power plug connected firmly to 120 V AC outlet? Power failure? or Breaker opened? Is the outlet controlled by a switch? Visit to service. Water inlet trouble Is displayed? Is the tap opened? Is the tap frozen? Is the water supply shut-off? Is filter in the inlet valve clogged with foreign material? Clean the filter of inlet valve Visit to service. 18

SYMPTOM GUIDE FOR SERVICE CALL Door error Was the load too large? Visit to service. Drain trouble Visit to service. 19

SYMPTOM GUIDE FOR SERVICE CALL Suds overflow from the appliance. (In this condition, wash and spin do not operate normally) Is a low-sudsing detergent used? Is the proper amount of detergent used as recommended? Recommend to reduce the amount of detergent. LOW-SUDSING This appliance has an automatic suds sensing function which prevents overflow. When excessive suds are sensed, the suds removing implementations such as drain, water input, pause will operate, without rotating the drum. Liquid laundry products do not flow in. Is liquid laundry product put in the correct compartment of the dispenser? Is the cap clogged? 4 Explain proper use of liquid laundry products. (4) Main Wash Compartment Clean the compartment. Visit to service. 20

8-2. FAULT DIAGSIS AND TROUESHOOTING CAUTION 1. Be careful of electric shock if disconnecting parts while troubleshooting. 2. First of all, check the connection of each electrical terminal with the wiring diagram. 3. If you replace the MAIN PWB ASSEMY, reinsert the connectors correctly. POWER Is the supplied voltage 120 V AC? Check the fuse or reset the circuit breaker. Is the voltage between the pins of 2 FILTER ASSEMY connector 120 V AC? Replace the FILTER ASSEMY (CIRC). OR RD RD Is the LED (1) on? Replace MAIN PWB ASSEMY. (1) OR RD Are the connectors (2) on the PWB loose? Reconnect. RD (2) Is wire of the DISPLAY PWB ASSEMY broken? Replace the MAIN PWB ASSEMY. Replace DISPLAY PWB ASSEMY or repair wire. 21

VIBRATION & ISE IN SPIN Have all the transit bolts and base packing been removed? Remove the transit bolts and Base packing. Is the washer installed on a solidly constructed floor? Move the washer or reinforce the floor. Base Packing Check if the washer is perfectly level as follows: Level Check the leveling of the washer with a Level and check that the washer is stable. Put an unbalance part (rubber) inside of drum and start QC test mode and run in high spin (Refer to section 7-2). When the machine is spinning in high speed, verify that it is stable. Unbalance Part If you do not have the unbalance part, put 4.5 to 6.5 lbs (2 to 3 kg) of clothing. Once loaded, press power, Rinse+Spin and the start/pause button in sequence. When the machine is spinning in high speed, verify that it is stable. Lock Nut Adjustable feet Higher If it is not stable, adjust feet accordingly. After the washer is level, tighten the lock nuts up against of the base of the washer. All lock nuts must be tightened. Lower Adjustable feet 22

If it still has severe vibration and noise, regulate a specific spin speed that generates excessive vibration and noise as follows: 1) Put an unbalance part (rubber) inside of the drum. 2) Start the QC test mode (Refer to section 7-2). 3) Press Delay Wash button, then is displayed. 4) Press the Spin Speed button repeatedly to select EXTRA HEIGH. 5) Press the Start/Pause button. 6) Press the Beeper button repeatedly to set spin speed (600, 700, 800, 900, 1000, 1100 rpm) and check if there is vibration and noise. 7) If there is no vibration and noise, increase the spin speed by pressing Beeper button. 8) If there is vibration and noise, press the Cycle selector button to reduce the Spin Speed (reduce by 50 and 100 rpm). In case of 600 rpm, it can not reduce the spin speed. 9) If vibration and noise are reduced, press the WASH/RINSE button to store (2 beep sounds). * If you want to return to factory default spin speed setting, repeat above steps except step 8). 23

WATER SUPPLY Is water supply shut-off? Is the tap opened? When you press both SPIN SPEED button and SOIL LEVEL button simultaneously, is the water level frequency below 246? Is the inlet valve filter clogged? Is resistance between each terminal of INLET VALVE ASSEMY 0.8-1.2 kω? Open the tap. Check the AIR CHAMBER and the tube (clogged). Clean the filter. Replace the INLET VALVE ASSEMY. Verify the voltage of the inlet valve connector is 120 V AC. (Refer to 7-2 QC TEST MODE) Check electrical connection. Replace the MAIN PWB ASSEMY. DETERGENT DOES T FLOW IN Is water supplied? Refer to WATER SUPPLY Are receptacles correctly connected to the terminals of the INLET VALVE ASSEMY? Check the wiring. Put the detergent in the correct place. Has detergent been put in the correct compartment of the dispenser? 4 Is the detergent caked or hardened? Clean the dispenser. (4) Main Wash Compartment 24

SOFTENER/EACH DOES T FLOW IN Hot water Prewash Bleach Is water supplied? Refer to WATER SUPPLY Main wash Are the plugs correctly connected to the terminals of the INLET VALVE ASSEMY? Check the wiring on the dispenser. Is softener/bleach put in the correct compartment of the drawer? Put it in the correct compartment. 4 (4) Main Wash Compartment Bleach cap SOFTENER Is the softener/bleach cap clogged? Clean the Cap and Container. Softener cap ABRMAL SOUND Is the motor bolt loosened? Secure the bolt. Is there friction noise coming from the motor? Replace the STATOR ASSEMY or ROTOR ASSEMY. 25

HEATING WITHOUT WATER When pressing SPIN SPEED and SOIL LEVEL at the same time after draining, is the water level frequency 255? When pressing SPIN SPEED and SOIL LEVEL buttons at the same time while washing, is the water level frequency between 230-243? Replace the SENSOR SWITCH ASSEMY. OR 2 1 2 1 RD RD Check the voltage between two pins while pressing the POWER button. Is the voltage 120 V AC? Replace the MAIN PWB ASSEMY. DRAIN MALFUNCTION Is the drain hose twisted or frozen? Repair the DRAIN HOSE ASSEMY. Is the impeller of the drain pump clogged? Remove foreign material. Is the connector disconnected, disassembled? Reconnect or repair the connector Is the coil of the drain pump too high or low? (resistance of the coil is 10-20 Ω) Replace the DRAIN PUMP ASSEMY. 2 1 OR 2 1 RD RD When checking voltage between connectors during spin, is the voltage 120 V AC as in the figure? Replace the MAIN PWB ASSEMY. 26

WASH HEATER TROUE OR 2 1 2 1 RD RD Blue Red Black Yellow HEATING CONTINUOUSLY ABOVE THE SETTING WATER TEMPERATURE Extra Hot: 70 C 25 OR RD RD (1) When checking the THERMISTOR on the tub, is the THERMISTOR loose? Push the THERMISTOR tightly to the rubber. 27

SPIN TROUE Check during spin if the frequency of the water level is 248 or more. Check the SENSOR SWITCH ASSEMY or HOSE (Pressure). If the problem is on the SENSOR SWITCH ASSEMY or the HOSE, replace the SENSOR SWITCH ASSEMY or the HOSE. Press the START/PAUSE button 2 times in QC Test mode, is the drum spinning at low speed? Normal RD OR RD Is it disconnected, or disassembled? [Red: 3pin (1), NA: 4pin (2)] Correct the connection. (1) (2) Check the motor connector, Is the resistance of the terminal the same as the figure? MOTOR TERMINAL Resistance of terminal: About 5 Ω 15 Ω Replace the STATOR ASSEMY Replace the MAIN PWB ASSEMY Does the spring of Latch Hook actuate? Replace Door Assembly. OR Is there clicking sound once or twice when the START/PAUSE button is pressed to start the cycle? Check the DOOR SWITCH ASSEMY Connector and MAIN PWB ASSEMY (Red 3 pin, Yellow 4 pin and white 3 pin connector (1)). RD RD Is DOOR SWITCH ASSEMY broken? Replace the DOOR SWITCH ASSEMY. 28

9. DISASSEMY INSTRUCTIONS Be sure to unplug the machine out of the outlet before disassembling and repairing the parts. Unscrew 2 screws on the back of the top plate. Pull the top plate backward and upward as shown. Disconnect the connectors from the Main PWB Assembly DRAWER Pull out the drawer and unscrew 2 screws. Lift the left side of the Control Panel Assembly and pull it out. CONTROL PANEL ASSEMY Pull out the control Panel unscrew 1 screws. CONTROL PANEL ASSEMY 29

Unscrew the 9 screws from the Control Panel Assembly. Disassemble the Display PWB Assembly. 30

Disconnect the POWER connector and SENSOR SWITCH ASSEMY. Remove the Protect Cover. Disassembled keeping wire. PROTECT COVER Disconnect the connectors. Unscrew 1 screw on the back. Disassemble the Main PWB. 31

DRAWER Disassemble the top plate assembly. Pull out the drawer. Push out the DISPENSER ASSEMY after unscrew 2 screws. CONTROL PANEL ASSEMY Unscrew the nut at the lower part of the dispenser. Disassemble the 4 connectors from the valves. Wire Color Blue Housing (OR-BK) White Housing (-BK) Blue Housing (GY-BK) Red Housing (-BK) Unscrew 2 screws from the back of the cabinet. Disassemble two connectors from the Filter Assembly. Unscrew a screw from the TOP BRACKET. 32

Unscrew the 3 screws from upper of the canbinet cover. Unscrew the screw from filter cover. Put a flat ( - ) screwdriver or putty knife into the both sides of the filter cover, and pull it out. Unscrew the screw from the lower side of the cabinet cover. 33

Open the door. Disassemble the clamp assembly. Tilt the cabinet cover. Disconnect the door switch connector. TE: When assembling the CABINET COVER, connect the connector. Lift and separate the cabinet cover. Disassemble the clamp assembly. Disassemble the Gasket. 34

Open the door. Unscrew the 7 screws from the HINGE COVER. Put a flat ( - ) screwdriver into the openng of the hinge, and pull out the hinge cover. Unscrew a screw from the lower side of door. Disassemble the door upward. Be careful! The door is heavy. Open the door and disassemble the CLAMP ASSEMY. Unscrew the 2 screws. TE Reconnect the connector after replacing the DOOR SWITCH ASSEMY. 35

Disassemble the cabinet cover. Separate the pump hose, the bellows and the circulation hose assembly from the pump assembly. Disassemble the pump assembly in arrow direction. Disassemble the cabinet cover. Separate 2 connectors from the heater. Loosen the nut and pull out the heater. CAUTION When assembling the heater, insert the heater into the heater clip on the bottom of the tub. Tighten the fastening nut so the heater is secure. Disassemble the Back cover. Unscrew a screw from the Tub. Unplug the white connector from the thermistor. Pull it out by holding the bracket of the thermistor. CONNECTOR 36

Disassemble the back cover. Remove the bolt. Pull out the Rotor. Unscrew the 2 screws from the tub bracket. Remove the 6 bolts on the stator. Unplug the 2 connectors from the stator. Disassemble the damper hinges from the tub and base. Separate the dampers. TE Once removed, replace the damper with new one. 37

10. EXPLODED VIEW 10-1. CABINET & CONTROL PANEL ASSEMY The following parts are not illustrated" Description Loc No. *Owner s Manual G001 *Energy Label G002 *Service Manual G004 Printed materials *Wiring Diagram G005 *Quick Start Guides G006 *Installation Sheet G007 WM2233H* : 6201EC1006A WM2233H*/01 : 6201EC1006L A485 F210 F215 A455 WM2233H* : EBR32268004 WM2233H*/01 : EBR38163322 A450 F110 A410 A150 A110 A111 A102 A103 A104 A105 A106 A152 A154 A153 A101 A141 A151 A390 A131 A100 A130 A140 A430 A133 A440 A155 A310 A300 A201 A303 A200 A220 38

10-2.DRUM & TUB ASSEMY K351 WM2233H* : 4417FA1994G WM2233H*/01 : 4417EA1002H K350 WM2233H* : 4413EA1002B WM2233H*/01 : 4413ER1003A K360 K143 K123 WM2233H* : 6877ER1016B WM2233H*/01 : 6877ER1016H F140 K610 K411 K410 K611 K110 K111 K115 K141 F466 K140 WM2233H* : 3551ER0003R WM2233H*/01 : 3551ER0026S K571 K572 K117 F310 F315 F465 K570 K320 WM2233H* : 5301FR1158J WM2233H*/01 : AEG33121501 K530 K130 F463 F464 WM2233H* : 4280FR4048E WM2233H*/01 : 4280FR4048J K125 K122 K510 K121 WM2233H* : 4280FR4048L WM2233H*/01 : 4280FR4048N WM2233H* only K310-6322FR2046C WM2233H* only K311-4036FR4050A K135 K105 K131 WM2233H* : 3045ER0008N WM2233H*/01 : AJQ35154204 K340 F467 F468 K520 F461 K550 K540 F145 K346 K344 K342 39

10-3.DISPENSER ASSEMY F323 F322 F462 F321 F300 F170 F227 F160 F220 F430 F441 F120 WM2233H* : EAD35511502 WM2233H*/01 : EAD39334716 A275 A276 HOT (RED) COLD (UE) F130 F432 40