March 10, 2016 JR Hoe Attn: Devan Evans Subject: Compressed Air Project For DMM QCT3 Molding Units Proposal: TB030916 Rev.1 Master Distributor Air Components & Systems, LTD 3200 Northwest Park Dr Knoxville, TN 37921 Tim Bowers Engineering & Sales (865) 748-3938 Phone (704) 596-5881 Fax timbowers@air-components.com Devan, In follow up to our conversation this morning, please find the enclosed revised proposal. Application requirements as discussed: 1) (1) Refrigerated Air Dryer sized for (2) 50hp air compressors (460VAC) 2) Revised tank configuration to include (1) 240-gal tank to supply (2) QCT3 molding units. Calculations below reflect performance of molding units cycling at different times as well as cycling at the same time. Calculations were reran assuming a beginning tank pressure of 100psi and falling to 90psi. 3) Based on discussions with Devan, (2) existing molding units will be removed and replaced with the QCT3 units. The assumption is the existing molding units do not consume more air volume than the new QCT3 units. 4) Calculation based on single unit cycling results in 0.51min (30.6-sec) with a flow rate of 43 cfm with a tank pressure starting at 100psi and decaying to 90psi. 5) Calculation based on both units cycling at the same time results in 0.25min (15-sec) with a flow rate of 83 cfm with a tank pressure starting at 100psi and decaying to 90psi.
Proposal Summary: Item # Qty Description Part No. NEMA Rating CFM PSI VOLT Cost 1 1 2 1 3 1 Air Dryer - Refrigerated, D850INA400 Air Receiver tank, includes primer and enamel top coat finish. 240-gal 30" x 84" see attached drawing. Tank Kit (Pressure Gauge, Safety Valve, auto drain valve 23390263 1 500 150 460 included 38002762 200 included 38003000 110VAC included 4 2 Pressure Regulation Valve, 1/2" OP-75-BLK-LR included 5 Lot Equipment Total: $10,327.00 6 1 Installation - Time & Materials, Estimated at 2-men, 2 days. Includes dryer start up services. TBD 7 1 Taxes TBD 8 1 Freight TBD See attached for proposed meter locations. Sincerely, Tim Bowers Tim Bowers Engineering & Sales (865) 748-3938 Page 2 of 2
Ingersoll Rand Non-cycling Refrigerated Dryers
Non-cycling Refrigerated Dryers...Delivering Ingersoll Rand Ingersoll Rand s refrigerated dryers deliver the reliability and quality behind our renowned 100+ year reputation. The Reliability Imperative At Ingersoll Rand, equipment reliability is paramount to our design and manufacturing. Not only does our line of refrigerated dryers reflect our stringent quality standards, but with minimal downtime and almost non-existent maintenance, these dryers deliver highly affordable reliability that our customers can count on year after year. High quality design and component selection are the key to our dryers unmatched reliability. A refrigeration system and heat exchanger combine to cool compressed air as it passes through the dryer. Cooling causes moisture and contamination to condense so they can be removed from the air stream via a high efficiency separator, and then automatically discharged through a disposal drain. The stainless steel precooler/reheater improves efficiency by reducing the refrigeration compressor power and also warming the outlet air to eliminate pipe sweating. Dryer components are carefully sized and matched to ensure consistent dew point at full or partial loading and in all ambient conditions. 2 Refrigerated Dryers
Affordable Reliability A Heat Exchanger Like No Other The foundation of our dryers value, reliability and productivity is our patented stainless steel heat exchangers. Designed and manufactured specifically for compressed air drying, these high efficiency heat exchangers deliver a high heat transfer coefficient and the lowest pressure drop in the industry. A multi-path flow area that is 3-5 times that of an equivalent copper tube exchanger, combined with our unique continuous self-cleaning action, minimize fouling potential. What s more, the use of corrosionresistant 304L stainless steel provides the kind of long-term durability in hostile environments you just can t get with copper or other metals. An innovative corrugated and folded stainless steel panel is stacked inside two stainless steel shells, then welded together to form a unitized heat exchanger. This design ensures reliability through the elimination of dissimilar metals and tube-in-tube chaffing, which are common causes for heat exchanger leaks and failures. 100% stainless steel construction permits optimal heat transfer, resulting in a consistent pressure dew point. Corrosion-resistant 304L stainless steel is used in all the dryer s heat exchangers, providing durability in environments unsuitable for copper or other metals. Heat exchangers combine a high heat transfer coefficient with unmatched low pressure drop. Refrigerated Dryers 3
Performance Driven Benefits Our refrigerated dryers provide the features and benefits that give you the reliability, quality and performance that you need from your compressed air system. Designing and building the highest performance refrigerated dryers in the industry requires a unique set of engineering, manufacturing and testing capabilities...ones that only Ingersoll Rand can deliver. Our dryers integrate a unique combination of components and features that ensures maximum productivity and longest service life. From our patented stainless steel heat exchangers to our unique refrigeration system, Ingersoll Rand refrigerated dryers are simply unsurpassed in both quality and performance. G A B C D Quiet Compressor Highest quality, fully hermetic compressor offers quiet, reliable operation Superior Heat Exchanger 100% Stainless steel heat exchanger delivers superior heat transfer, lowest pressure drop and extreme reliability Highly Efficient Separator High efficiency separator removes moisture for all applications, even under partial load conditions Clog Resistant Condensate Drain Adjustable electric condensate drain with large port resists clogging C D F I B L A J E K E F High Quality Enclosure Full cabinet made from heavy gauge steel, powder coated to yield a durable finish Large Condensers Generously-sized condensers precisely positioned to avoid any accumulation of dust or debris 4 Refrigerated Dryers
Microprocessor Control These easy-to-use controllers automatically manage dryer operation for optimum air treatment and for maximum energy efficiency. Controller for models D340IN to D1360IN Simple and easily read interface with LED indication Digital display of evaporator temperature available at a glance to ensure optimal dryer performance Automatic dryer restart in the event of a sudden loss of power H G Efficient Precooler/Re-heater Precooler/reheater assures that exiting compressed air is conditioned while energy costs are decreased by reducing the initial heat load Adjustable condensate drain parameters Microprocessor control constantly monitors dryer functions and provides alarms to minimize dryer downtime H Advanced Digital Controls Advanced, easy-to-use digital controls for real time monitoring, trouble-free operation and remote connection I Easy Access Refrigeration Valves Refrigeration service valves for easy maintenance Controller for D1700IN to D4080IN J K L Eco-friendly Refrigerant Environmentally friendly R404A refrigerant meets all regulations and standards Dew Point Control Hot gas bypass ensures precise, constant dew point control Robust Packaging Designed and constructed to minimize the likelihood of shipping damage Backlit LCD with integrated keypad allows viewing of dryer parameters regardless of environmental lighting MODBUS compatible remote communication via RS232 port Remote alarm contact available and remote start/stop ready Advanced diagnostic memory with failure code storage
Ingersoll Rand...At Your Service No matter where your facility is located, Ingersoll Rand is committed to serving you 24 hours a day, seven days a week. Available to support you with innovative and cost-effective service solutions that will keep you running at peak performance. Count on Ingersoll Rand for All Your Air System Requirements Air Quality Filtration Dryers Point-of-use air treatment Air sampling test kits Dew point meters Environmental Condensate management Lubricants Water filtration PackageCare is a service contract designed to help customers get the most out of their air system investment. Whether it s Ingersoll Rand equipment or a competitor s, a new compressor or used, with PackageCare customers get hassle-free system reliability, backed by the most comprehensive service program in the industry. We re the only OEM in the industry offering this type of service coverage. Installation SimplAir piping system Fusible disconnects Intelliflow system pressure control Drains Maintenance Hard parts Consumables Service contracts Power Management Variable speed drives Line reactors System controllers Safety switches Energy Efficiency System air pressure controllers Automated air system controls No-loss drains System audits 6 Refrigerated Dryers
Specifying the Exact Dryer You Need Ingersoll Rand makes it easy for you to specify the refrigerated dryer that best meets your precise application needs. Refrigerated Dryer Performance Pressure Operating Shipping Capacity Drop Power Width Depth Height Weight Air In/Out Model scfm m 3 /min psig bar g kw in mm in mm in mm lb kg in D340IN 200 5.7 1.6 0.11 1.7 23 584 31 787 40 1,016 325 147 1.5 MPT D420IN 250 7.1 2.0 0.14 1.6 23 584 31 787 40 1,016 340 154 1.5 MPT D510IN 300 8.5 2.0 0.14 2.1 23 584 31 787 40 1,016 375 170 2 MPT D680IN 400 11.3 2.9 0.20 3.5 23 584 31 787 40 1,016 375 170 2 MPT D850IN 500 14.2 2.9 0.20 3.6 42 1,067 40 1,016 62 1,575 950 431 3 MPT D1020IN 600 17.0 3.0 0.21 4.5 42 1,067 40 1,016 62 1,575 950 431 3 MPT D1190IN 700 19.8 2.7 0.19 5.4 42 1,067 40 1,016 62 1,575 1,050 476 3 MPT D1360IN 800 22.7 3.0 0.21 5.6 42 1,067 40 1,016 62 1,575 1,050 476 3 MPT D1700IN 1,000 28.3 2.4 0.17 6.5 32 813 72 1,829 69 1,753 1,700 771 4 FLG D2040IN 1,200 34.0 3.1 0.21 9.5 32 813 72 1,829 69 1,753 1,725 782 4 FLG D2720IN 1,600 45.3 3.3 0.23 11.3 32 813 72 1,829 69 1,753 1,800 816 4 FLG D3400IN 2,000 56.6 3.5 0.24 13.8 32 813 91 2,311 91 2,311 2,450 1,111 6 FLG D4080IN 2,400 68.0 4.8 0.33 16.2 32 813 91 2,311 91 2,311 2,500 1,134 6 FLG Performance data presented in accordance with CAGI Standard ADF100; based on 100 F inlet, 100 F ambient, and 100 psig inlet conditions Maximum working pressure: D340IN to D1360IN, 300 psig; D1700IN to D4080IN, 220 psig Operating power is based on nominal conditions Available voltages: 460/3/60 - all models; 575/3/60 - all models; 230/3/60 - D340IN to D1700IN; 230/1/60 - D340IN Pressure drop +/- 0.5 psig Ingersoll Rand offers industry-leading products and solutions that enable businesses around the world to reduce energy consumption and costs and decrease harmful environmental emissions. From air compressors that reduce energy consumption to electric-powered golf cars with near-zero emissions, Ingersoll Rand provides the knowledge, experience and solutions to help our clients achieve their sustainability goals. Refrigerated Dryers 7
Ingersoll Rand Industrial Technologies provides products, services and solutions that enhance our customers energy efficiency, productivity and operations. Our diverse and innovative products range from complete compressed air systems, tools and pumps to material and fluid handling systems and environmentally friendly microturbines. We also enhance productivity through solutions created by Club Car, the global leader in golf and utility vehicles for businesses and individuals. www.air.ingersollrand.com Distributed by: Ingersoll Rand compressors are not designed, intended or approved for breathing air applications. Ingersoll Rand does not approve specialized equipment for breathing air applications and assumes no responsibility or liability for compressors used for breathing air service. Nothing contained on these pages is intended to extend any warranty or representation, expressed or implied, regarding the product described herein. Any such warranties or other terms and conditions of sale of products shall be in accordance with Ingersoll Rand s standard terms and conditions of sale for such products, which are available upon request. Product improvement is a continuing goal at Ingersoll Rand. Designs and specifications are subject to change without notice or obligation. 2009 Ingersoll-Rand Company IRITS-XXXXXXXX
Tank Drawing 80-500 Gallon - Standard Skirt
Tank Drawing Pricing CCN PSI GAL DIA X L 38016200 200 80 20 X 63 38002747 200 120 24 X 69 38002754 200 200 30 X 72 38002762 200 240 30 X 84 38002770 137 400 36 X 93 38002788 165 400 36 X 93 38002796 200 400 36 X 93 38016135 165 500 36 X 116 38016143 200 500 36 X 116 Note: Pricing for standard primer only. For paint options, contact Davidson. Price does not include freight. NPT Openings Dimensions CCN PSI GAL DIA X L A C D E F G I J K L M BC 38016200 200 80 20 X 63 2 2 1/2 3/4 1/2 1/4 6 10 11 21 11/16 17 38002747 200 120 24 X 69 2 2 1 1-1/2 1/2 1/4 8 12 14 13 11/16 20 38002754 200 200 30 X 72 2 2 1 2 1/2 1/4 8 12 16 15 11/16 26 38002762 200 240 30 X 84 2 2 1 2 1/2 1/4 8 12 20 19 11/16 26 38002770 137 400 36 X 93 2 3 1 2-1/2 1/2 1/4 8 16 20 20 11/16 32 38002788 165 400 36 X 93 2 3 1 2-1/2 1/2 1/4 8 16 20 20 11/16 32 38002796 200 400 36 X 93 2 3 1 2-1/2 1/2 1/4 8 16 20 20 11/16 32 38016135 165 500 36 X 116 2 3 1 3 1/2 1/4 8 18 26 25 11/16 32 38016143 200 500 36 X 116 2 3 1 3 1/2 1/4 8 18 26 25 11/16 32