Liner Construction & Testing Guidance Overview Ruben Meza, Jr., P.E. Waste Permits Division Municipal Solid Waste Permits Section 2017: TCEQ Environmental Trade Fair
Agenda Summary of Revised Guidance Document Liner Design Basic Requirements Compacted Clay Liner Geomembrane Geosynthetic Clay Liner (GCL) Geocomposite Material 2
Description of Revised Guidance New Title: Guidance for Liner Construction & Testing for a MSW Landfill Procedures for installation & testing of liner system Complies with regulations in 30 TAC Chapter 330, Subchapter H: Liner System Design & Operation Status: finalize by late summer 2017 3
Document History September 1, 1993: QA-QC for Waste Containment Facilities July 1, 1994: Liner & Construction Handbook July 7, 2000: Final Cover Systems Cons & Testing (Draft) November 1, 2001: Liner Construction & Testing (Draft) 4
Noted Revisions Flexibility for soil compaction New section for protective cover Low-ground-pressure equipment may travel on geomembrane Revised geomembrane procedures: manufacturing testing: GRI GM-13 seaming procedures: GRI GM-9 seam testing: GRI GM-19 5
Noted Revisions Revised testing methods: clay liner, geomembrane, and GCL Test Methods: geocomposite drainage layer Flexibility for testing methods Updated Glossary 6
Liner Quality Control Plan Regulations 30 TAC 330.331: Design Criteria 30 TAC 330.333: Leachate Collection System 30 TAC 330.335: Alternative Liner Design 30 TAC 330.337: Special Liner Design Constraints 30 TAC 330.339: Liner Quality Control Plan 30 TAC 330.341: SLER & GLER 7
Landfill Liner Design Basic Requirements 8
Liner System Design 9
Type I Liner 2-ft Protective Cover Single / Double Sided Geocomposite 60-mil Smooth/Textured HDPE Geomembrane 2-ft Clay Liner 10
Type I Liner with GCL 2-ft Protective Cover Single / Double Sided Geocomposite 60-mil Smooth / Textured HDPE Geomembrane Unreinforced / Reinforced GCL 11
Class 1 Cell 2-ft Protective Cover Single / Double Sided Geocomposite 60-mil Smooth / Textured HDPE Geomembrane 3-ft Clay Liner 12
Type IV Liner Compacted Clay Liner 1-ft Protective Cover 3-ft Clay Liner In-Situ Liner 4-ft In-Situ Liner Top one foot for protective cover 13
Compacted Clay Liner Installation & Testing 14
Compacted Clay Liner Requirements Design Values Plasticity Index 15 Liquid Limit 30 Percent Passing No. 200 Sieve 30% Percent Passing one-inch sieve = 100% Permeability 1 x 10-7 cm/sec 15
Soil Testing Source Borrow Materials Source Borrow Materials Soil Classification Moisture/Density Relationship Sieve Analysis Atterberg Limits Coefficient of Permeability 16
Moisture / Density Relationship Test: standard / modified proctor test Results: max dry unit weight & optimum moisture content Use parameters to compact liner Source: EPA/600/R-93/182, September 1993 17
Soil Compaction Sheepsfoot Roller Tamping Foot Roller 18
Constructed Liner Conformance Testing Field Density Atterberg Limits Permeability Thickness Verification 19
Geomembrane Installation & Testing 20
HDPE Geomembrane HDPE: High Density Polyethylene Composition: 97% polyethylene resin 2 3% carbon black and additives Typically 60-mil Source: http://www.geosolutionsinc.com/products/linerspvc-hdpe.html 21
Hot Wedge Seaming Hot Wedge Welding Machine Hot Wedge Seaming 22
Extrusion Welding Extrusion Welding Machine Machine Cross Section 23
Geomembrane - Seams Source: EPA/600/R-93/182, September 1993 24
Geomembrane Manufacturer Testing Manufacturer Testing: GRI GM-13 Thickness Density Tensile Properties Tear Resistance Puncture Resistance Stress Crack Resistance Carbon Black Content Carbon Black Dispersion Oxidation Induction Time Oven Aging UV Resistance 25
Geomembrane Conformance Testing Conformance Testing: Thickness Density Carbon Black Content & Dispersion Tensile Properties Destructive Testing Shear Peal Non-destructive Testing Air Pressure Vacuum Box 26
Hot Wedge Seaming Seam Strength Seam Strength from GRI GM- 19 for 60 mil HDPE Geomembrane: Shear Strength: 120 lb/in Shear Elongation: 50% Peel Strength: 91 lb/in Peel Elongation: 25% Source: www.geosynthetic-institute.org/grispecs/gm19.pdf 27
Extrusion Welding Seam Strength Seam Strength from GRI GM- 19 for 60 mil HDPE Geomembrane: Shear Strength: 120 lb/in Shear Elongation: 50% Peel Strength: 78 lb/in Peel Elongation: 25% Source: www.geosynthetic-institute.org/grispecs/gm19.pdf 28
Shear Test GRI Testing Photos 29
Shear Test Photo 1 Source: www.geosynthetic-institute.org/grispecs/gm19.pdf 30
Shear Test Photo 2 Source: www.geosynthetic-institute.org/grispecs/gm19.pdf 31
Shear Test Photo 3 Source: www.geosynthetic-institute.org/grispecs/gm19.pdf 32
Shear Test Photo 4 Source: www.geosynthetic-institute.org/grispecs/gm19.pdf 33
Shear Test Photo 5 Source: www.geosynthetic-institute.org/grispecs/gm19.pdf 34
Peel Test GRI Testing Photos 35
Peel Test Photo 1 Source: www.geosynthetic-institute.org/grispecs/gm19.pdf 36
Peel Test Photo 2 Source: www.geosynthetic-institute.org/grispecs/gm19.pdf 37
Peel Test Photo 3 Source: www.geosynthetic-institute.org/grispecs/gm19.pdf 38
Peel Test Photo 4 Source: www.geosynthetic-institute.org/grispecs/gm19.pdf 39
Peel Test Photo 5 Source: www.geosynthetic-institute.org/grispecs/gm19.pdf 40
Peel Test GRI Testing Photos Source: www.geosynthetic-institute.org/grispecs/gm19.pdf Photo 1 41
Peel Test GRI Testing Photos Source: www.geosynthetic-institute.org/grispecs/gm19.pdf Photo 2 42
Geosynthetic Clay Liner (GCL) Installation & Testing 43
GCL Summary Bentonite layer supported by geotextiles and/or geomembranes Held together by needling, stitching, or chemical adhesives https://en.wikipedia.org/wiki/geosynthetic_clay_liner 44
GCL: Non-reinforced Source: Designing with Geosynthetics 6th ed. 45
GCL: Internally Reinforced Source: Designing with Geosynthetics 6th ed. 46
GCL - Sodium Bentonite sodium montmorillonite variety naturally occurring mineral found in Wyoming and North Dakota Properties: k 1 x 10-11 cm/sec w 100% self healing Source: http://www.mariopilato.com/sodium-bentonite.htm 47
Geotextiles - Overview Made from polymeric fibers Fibers are made from polypropylene, carbon black, and additives Once fibers are manufactured they are joined together to make a fabric or geotextile Geotextiles are classified as woven and nonwoven 48
Woven Geotextile Woven Geotextile at 24X Magnification Source: EPA/600/R-93/182, September 1993 49
Nonwoven Needle Punched Geotextile Nonwoven Needle Punched Geotextile at 24X Magnification Source: EPA/600/R-93/182, September 1993 50
Nonwoven Heat Bonded Geotextile Nonwoven Heat Bonded Geotextile at 24X Magnification Source: EPA/600/R-93/182, September 1993 51
GCL Installation Subgrade preparation similar to procedures in geomembrane section Joining GCLs is done by overlapping without sewing or other mechanical connections Overlap distances should be marked on GCL by manufacturer (typically 6 12 in.) 52
GCL - Installation GCL with needle punched nonwoven geotextiles require bentonite in the overlap regions Minimum Bentonite Required: 0.25-lb dry bentonite per linear foot of lap joint Bentonite in lap-joint must be the same type used in the manufacture of the GCL 53
GCL Manufacturer Testing Bentonite Free Swell Fluid Loss Geotextile Mass / unit area Grab Tensile Strength Geomembrane Mass / Unit Area Thickness Tensile Properties GCL Product Bentonite mass / unit area Bentonite moisture content Tensile strength Grab tensile strength Permeability Lap Joint Permeability 54
GCL Conformance Testing GCL Product Bentonite mass / unit area Permeability Direct shear 55
Direct Shear Device - GCL Source: Shear Strength of GCL s, 2002 56
Direct Shear - GCL Source: Shear Strength of GCL s, 2002 57
Interface Shear Testing GCL / Geomembrane Source: Shear Strength of GCL s, 2002 58
Failure Envelope τ " = c % + σ tan δ Source: Shear Strength of GCL s, 2002 59
Geocomposite Material Installation & Testing 60
Geocomposite Material Composition: geonet with a geotextile or geomembrane heat bonded on 1 or both sides Geocomposite drainage layer has replaced granular drainage layer Fluid flows within the geonet Source: www.gseworld.com 61
Geonets - Summary Manufactured similar to geomembrane Composition: 97% polyethylene; 2 3% carbon black and additives Typically covered with a geomembrane or geotextile Source: www.gseworld.com 62
Geocomposite - Installation Material is positioned and unrolled over substrate material (typically geomembrane) The material is either overlapped or sewn together In any case, follow manufacturers directions for installation and connections 63
Geocomposite Manufacturer Testing (Resin) Geonet Density Melt Flow Index Geonet Density Mass / Area Thickness Compression Transmissivity Geotextile Mass / Area Grab Tensile Strength Trapezoidal Tear Strength Burst Strength Puncture Strength Thickness Apparent Opening Size Permitivity 64
Geocomposite Conformance Testing GCL Product Transmissivity Interface Shear or Ply Adhesion 65
Conclusion Draft guidance has been posted online: http://www.tceq.texas.gov/permitting/waste_permi ts/msw_permits/msw_liners_covers.html We are accepting stakeholder comments until May 31, 2017. We plan to have this document finalized by late summer 2017. 66
Questions? How to contact us: Texas Commission on Environmental Quality Municipal Solid Waste Permits Section P. O. Box 13087 MC-124 Austin, TX 78711-3087 Phone: 512-239-2335 Fax: 512-239-2007 E-Mail: mswper@tceq.texas.gov 67