PUMPKIN SEED HARVESTING TECHNOLOGY 2019 Moty GmbH Piesing 20, AT 4846 Redlham office@moty.at www.moty.at Engineering changes, literal mistakes and prices are subjects to change
Your reliable partner for pumpkin seed harvesting technology Moty has been developing, producing and distributing pumpkin seed harvesters for over 50 years. Our long-time experience in Austria and abroad enables us to develop and produce harvesters according to the special requirements of our customers. Moty is your reliable partner with machines, know-how and service. Your ADVANTAGES with moty-products: PROVEN TECHNOLOGY GENTLE TREATMENT OF YOUR HIGH-QUALITY SEEDS FAST AND EFFECTIVE HARVESTING PROCESS HIGH RESALE VALUE RELIABLE AND PROMPT DELIVERY OF SPARE PARTS COMPETENT TECHNICAL SUPPORT Moty GmbH Piesing 20, AT 4846 Redlham office@moty.at www.moty.at Engineering changes, literal mistakes and prices are subjects to change
PRODUCT OVERVIEW BEFORE HARVESTING Rollmax ECO pumpkin plough 1-2 PUMPKIN SEED HARVESTER KE3000hydroS 3-4 KE3000M 5-6 KE2000M 7-8 AFTER HARVESTING KEW 5000 washing plant 9-10 KEW 3000 washing plant 11-12 KFT 33 pumpkin seed drying plant 13-14 AVR 1000 pumpkin seed cleaner 15 ABM 2000 brushing plant 16 Moty GmbH Piesing 20, AT 4846 Redlham office@moty.at www.moty.at Engineering changes, literal mistakes and prices are subjects to change
ROLLMAX ECO mechanically foldable pumpkin plough EQUIPMENT 2 drums (1 drum hydraulically driven) overall length of the drums: 3800 mm working width with positioner max: 4600 mm mechanically foldable swath former hydraulically rotatable transport width approx. 2,6 m suitable to carry by road telescopic warning signs weight: approx. 880 kg Necessary tractor configuration: min. 80 HP and corresponding front hydraulic 1 x single action hydraulic connector with free return line 1 x double action hydraulic connector for swivel 1 x double action hydraulic connector for swath former page 1
ADDITIONAL EQUIPMEN T Hose extension 8 m for connecting to the tractors rear hydraulics Bidirectional lightning on warning sign (front and rear usage) Helix in driven roller Inner swath former Support wheels for light soil INNER SWATH FORMER HELIX ON DRIVEN ROLLER LIGHTS ON WARNING SIGNS page 2
KE 3000 hydros hydraulically driven pumpkin seed harvester STANDARD EQUIPMENT Pumpkin pick-up movable inner and outer pumpkin positioner reinforced Farmflex wheels conveyor with optimized support rollers less dirt pumpkin pick-up: diameter 1.700 mm, 10 rows pumpkin pick-up-hydraulically liftable and foldable into transport position Crushing unit NEW! exchangeable sheet in the inlet area of the crushing unit crushing drum rotation speed continuously adjustable stone protector- stones are freed by automatic lifting the crushing drum crushing plate with 2 x 4 knives crushing drum with 5 crushing sectors Pumpkin seed separation and cleaning screening drum length: 3000 mm NEW! 6 carrier rubbers NEW! screening drum with 4 and 5 mm clearance optimised 2.0 ARS abrasive cleaning system increased throughput camera at ARS cleaning system for monitoring the seeds Seed tank and emptying seed tank capacity approx. 1.800 kg hydraulically movable emptying auger max. discharge height: 3.300 mm TECHNICAL DATA Performance: Power consumption: 1,2-1,5 ha / h min. 80 kw / 110 HP Dimensions (LxWxH): 7.100 x 2.800 x 3.860 mm Weight: approx. 7.500 kg Hydraulic connectors 1 x double action (hydraulic jack) 2 x single action (pumpkin pick-up and crushing drum) Control system electronic control system with large display- automatic level control speed of the conveyor belt and crushing drum adjustable via display operating hour counter with reset function Drive hydraulic drive with Danfoss and Poclain hydraulic components PTO speed 750 rpm (1000 rpm possible on demand) double wide-angle PTO drive shaft (Walterscheid) 180 l oil tank with hydraulic oil cooler- load sensing oil pump closed hydraulic circuit for crushing drum and oil cooler with dedicated oil pumps General air brake system reinforced braking axle tires 600/40-22,5 K80 ball hitch with hydraulic jack (Drawbar eye D40 or D50 possible on demand) 2 working lights (LED) switchable via control unit Austrian road homologation 25 km/h industrial or agriculture and forestry page 3
NEW! ARS-2.0 CLEANING SYSTEM NEW! FAST LIFT FOR PUMPKIN POSITIONER ADDITIONAL EQUIPMENT Central lubrication system Pick-up with screwed tips (30 tips extra) CENTRAL LUBRICATION Crushing drum with screwed crushing ledges Pressure release system for pumpkin pick-up Distribution plate NEW! Long emptying auger (max. discharge height 3.660 mm) NEW! Fast-lift for pumpkin positioner SCREWABLE TIPS SCREWABLE CRUSHING LEDGES PRESSURE RELIEF FOR PICK-UP DISTRIBUTION PLATE page 4
KE 3000 M mechanically driven pumpkin seed harvester STANDARD EQUIPMENT Pumpkin pick-up movable inner and outer pumpkin positioner reinforced Farmflex wheels conveyor with optimized support rollers less dirt pumpkin pick-up: diameter 1.700 mm, 10 rows pumpkin pick-up-hydraulically liftable and foldable into street position Crushing unit NEW! exchangeable sheet in the inlet area of the crushing unit crushing plate with 2 x 3 knives crushing drum with 4 crushing sectors Pumpkin seed separation and cleaning screening drum length: 3000 mm suction drum with trifold suction suction drum hydraulically driven suction drum made of stainless steel Seed tank and emptying seed tank capacity approx. 1.600 kg hydraulically movable emptying auger max. discharge height: 3.300 mm TECHNICAL DATA Performance: 0,9-1,2 ha / h Power consumption: min. 80 kw / 110 HP Dimensions (LxWxH): 6.950 x 2.800 x 3.860 mm Weight: approx. 6.000 kg Hydraulic connectors 2 x double action (hydraulic jack, emptying auger) 1 x single action (pumpkin pick-up) Control system electric rocker levers manually operated level control optionally: electronic control system with large displaytethered remote device automatic level control Drive mechanic drive by power belts and chains, rotation speed 540 rpm double wide angle PTO drive shaft with plate coupling (EU profile), Walterscheid on board hydraulics with oil tank, oil pump and oil cooler electromagnetic valves (Danfoss) General reinforced braking axle compressed air system tires 600/40-22,5 K80 ball hitch with hydraulic jack (Drawbar eye D40 or D50 possible on demand) 2 working light (LED) Austrian single approval 25 km/h industrial or agriculture and forestry page 5
ADDITIONAL EQUIPMENT Electronic control system with large display + automatic level control Central lubrication system Pick-up with screwed tips CONTROL UNIT Crushing drum with screwed crushing ledges Hydraulically movable crushing plate (1 x double action hydraulic connector) Distribution plate (1 x single action hydraulic connector with free return line) Long emptying auger (max. discharge height 3.660 mm) CENTRAL LUBRICATION SCREWABLE TIPS SCREWED CRUSHING LEDGES STONE SEPARATOR DISTRIBUTION PLATE page 6
KE 2000 M mechanically driven pumpkin seed harvester STANDARD EQUIPMENT TECHNICAL DATA Performance: 0,6-0,9 ha / h Power consumption: min. 60 kw / 80 hp Dimensions (LxWxH): 6.450 x 2.550 x 3.700 mm Weight: ca. 5.200 kg Hydraulic connectors 2 x double action (hydraulic jack, emptying auger) 1 x single action (pumpkin pick-up) Pumpkin pick-up movable inner and outer pumpkin positioner conveyor with optimized support rollers less dirt pumpkin pick-up: diameter 1.500 mm, 7 rows pumpkin pick-up-hydraulically liftable and foldable into street position Crushing unit NEW! exchangeable sheet in the inlet area of the crushing unit crushing plate with 2 x 3 knives crushing drum with 4 crushing sectors Pumpkin seed separation and cleaning screening drum length:2500 mm suction drum with trifold suction suction drum hydraulically driven suction drum made of stainless steel Seed tank and emptying seed tank capacity approx. 1.200 kg hydraulically movable emptying auger max. discharge height: 3.150 mm Control system electric rocker levers manually operated level control optionally: electronic control system with large displaytethered automatic level control Drive mechanic drive by power belts and chains, rotation speed 540 rpm double wide angle PTO drive shaft with plate coupling (EU profile), Walterscheid on board hydraulics with oil tank, oil pump and oil cooler (Danfoss) electromagnetic valves (Danfoss) General reinforced braking axle compressed air system tires 500/50-17 K80 ball hitch with hydraulic jack (drawbar eye D40 or D50 possible on demand) 2 working light (LED) Austrian single approval 25 km/h industrial or agriculture and forestry page 7
ADDITIONAL EQUIPMENT Electronic control system with large display + automatic level control Central lubrication system CONTROL UNIT Crushing drum with screwed crushing ledges Hydraulically movable crushing plate (1 x double action hydraulic connector) Distribution plate (1 x single action hydraulic connector with free return line) Long emptying auger (max. discharge height 3.500 mm) CENTRAL LUBRICATION SCREWED CRUSHING LEDGES STONE SEPARATOR DISTRIBUTION PLATE page 8
KEW 5000 pumpkin seed washing machine TECHNICAL DATA Performance: approx. 4.000 kg/h Connection voltage: approx. 10 kw 400 V/32A Washing drum: length 5.000 mm, Ø 800 mm Weight: approx. 1.500 kg Suction 1200 mm length, 5,5 kw fan STANDARD EQUIPMENT Washing machine base frame made of galvanized steel stainless steel sieve drum, 12-angled, optimised washing result 2-stage washing process with separate water supply (recycling water & fresh water) silent high pressure aspiration-fan 5,5 kw assembled on supporting frame discharge height 1.000-2.500 mm (variable) incl. cyclone cleaner for suction Water recycling integrated separator with cleaning brush to separate water and pulp the integrated water treatment/recovery ensures an optimised cleaning of the seeds the fresh water consumption is reduced by up to half Control waterproof electronic control box for all functions frequency converter: infinitely variable seed-pump performance all connections are pluggable page 9
ADDITIONAL EQUIPMENT Extension of the washing drum to 6.000 mm Performance approx. 5.000 kg/h Eccentric screw pump incl. 8m tubes Impeller pump incl. 8m tubes (alternative to eccentric screw pump) Galvanised clap box (switchable discharge) Water treatment plant- 3 kw feed pump with collection container for recycling water 400 liter incl. tubes Magnetic valve for automatic freshwater supply ECCENTRIC SCREW PUMP IMPELLER PUMP WATER TREATMENT page 10
KEW 3000 pumpkin seed washing machine TECHNICAL DATA Performance: Connection voltage: Washing drum: Weight: Suction (optionally): approx.2.000 kg/h approx. 0,75 kw 400 V/32A length 2.850 mm, Ø 560 mm approx. 500 kg 550 mm length, 3,0 kw fan STANDARD EQUIPMENT Washing machine base frame made of galvanized steel stainless steel sieve drum, 24-angled, optimised washing result drum with direct drive tempered steel pulleys with greaseable bearings inlet for seeds made of stainless steel tube DN 80, galvanized water tube Control all connections are pluggable with motor overload switch for the drum and fan page 11
ADDITIONAL EQUIPMENT Water recycling with 2-stage washing process 2-stage washing process with separate water supply (recycling water & freshwater) free-standing separator with cleaning brush to separate water and pulp the integrated water treatment/recovery ensures an optimised cleaning of the seeds the fresh water consumption is reduced by up to half Recycling water 1,5 kw feed pump with 400 liter collection container for recycling water with tube and pipe set (DN150) for connecting the washand recycling plant WATER TREATMENT PLANT Suction unit suction in the final part of the washing drum with suction funnel and silent high pressure suction fan 3,0 kw with reinforced shaft seal incl. 2.000 mm tube and clamping pieces, cleaning brush RECYCLING WATER SUCTION ADDITIONAL EQUIPMENT Impeller pump incl. frequency converter, tubes (a 6 m) Eccentric screw pump incl. frequency converter, tubes (a 6 m) Water recycling with 2-stage washing process 1,5 kw feed pump with collection container for recycling water Suction unit IMPELLER PUMP Magnet valve for automatic freshwater supply Galvanised clap box (switchable discharge) ECCENTRIC SCREW PUMP page 12
KFT 33 pumpkin seed dryer TECHNICAL DATA Performance: approx.3.500 kg / 12 h dry seeds Connection voltage: approx. 25 kw 400 V/32A Dimensions: 11 m x 3 m =33 m² Weight: approx. 6.800 kg STANDARD EQUIPMENT Flatbed dryer flatbed dryer out of galvanised sheet steel galvanised support grid with galvanised 4 mm diameter perforated steels sheet headboard with central locking system for draining 2 inspection chambers and air duct from blower to dryer important: pre-condition is a flat concrete surface at installation side Mixing unit vertical screw-mixing unit with electric turn-, lifting- and drive mechanism electric adjustable dozer-blade for levelling and unloading security arrangements for man and machine electric control cabinet with all switches on board PLC-controlled automation for autonomous operation at certain, definable time intervals Heat generator & Blower blower 18,5 KW, up to approx. 25.000 m³/h, frequency converter 18,5 kw indirect tube-type heat exchanger for max. 400 kw 2 stage diesel burner type Weißhaupt WL40 for max. 400 kw electric control cabinet for blower and burner control with safety thermostat page 13
KFT 33 Kürbiskern - Trocknungsanlage ADDITIONAL EQUIPMENT Dryer extension without mixing unit 11 m x 3 m = 33 m2 Change in length at 1 m (between 8 & 12 m overall length Additional price for perforated steel sheet (4 mm) made of stainless steel Additional price for mixing screws made of stainless steel Additional price wire gauze instead of perforated sheet (3x1 mm or 1x1 mm) Additional price for gas burner Weißhaupt (instead of oil burner) Maintenance module (WLAN or LAN required) GSM Modul error message to mobile phone via SMS Graphical temperature indication page 14
AVR 1000 pumpkin seed cleaner with aspiration TECHNICAL DATA Performance: Pre-cleaning: pumpkin 7 t/h, wheat 30 t/h Fine-cleaning: pumpkin 4 t/h, wheat 12 t/h Sieve area: 4,0 m² Drive power sieve drive: 2 x 0,35 kw incl. a set of sieves Drive power fan: 4,0 kw Dimensions(L x W x H): 2.500 x 1.340 x 1.750 mm (incl. aspiration box) Weight: 750 kg EQUIPMENT pumpkin seed cleaner with double sieve cleaning of the sieves with silicone balls aspiration box incl. fan 5,5 kw for the aspiration mounted on the cyclone cyclone with mounting brackets and piping to fan rotary feeder with engine sub construction for cleaner incl. maintenance platform control box with frequency converter for suction fan page 15
ABM 2000 brushing plant EQUIPMENT Performance: approx. 3-4 t/h Drive motor Discharge hopper Infeed and discharge 150 mm SIEVE CLEANER WITH INTEGRATED BRUSHING UNIT page 16