Your Hazardous Area Solutions Company Suppliers of Equipment to the Hazardous Area Industry T: 01925 852745 E: sales@cablesystems.co.uk www.cablesystems.co.uk
Your Hazardous Area Solutions Company About Us Cable Systems Limited was formed in 1982 by Ron Rigby who had been in the electrical industry for many years and was able to offer sound technical advice on all of the company s products. After a period of growth, the company was taken over by his son, Jonathan Rigby, in 1992 and 3 years later the company acquired JK Electrical to offer a wider range of industrial products to our existing and future customers. Initially the company dealt primarily with the stocking of industrial products but now the stock profile has grown to include mainly hazardous area products. Geographically, the company is ideally situated being within one mile of the M62 and M6 motorways, thus enabling the company to compliment its stock profile with a first class delivery service which is required and demanded by the electrical trade. The company s personnel have been in the electrical industry for many years and are able to offer sound technical advice on the products we stock. The nature of Cable Systems products and customers meant that to ensure continued successful development it would be necessary to obtain third party recognition of the company s Quality Management Systems which it did in January 1991. Today the growth and progress continues to put Cable Systems at the forefront, as a key supplier to the industrial and hazardous industry. Cable Systems are authorised stockists, distributors and - modifiers. This enables the company to service key parts of industry in the following sectors: Oil and Gas Nuclear Pharmaceutical Mining Water Industry Power Shipping Industrial Chemical HAZARDOUS AREA MOTION SENSOR CSL/V1/01/13 2 Cable Systems Ltd - Your Hazardous Area Solutions Company
Electrical Products and Lighting Cable Accessories Cable Glands, Adaptors & Reducers, Stopping Plugs, Cable Joints, Terminations, Cable Penetration Barriers (Transit Systems), Cleats, Marking Systems, Trunking, Ferrules, Ties & Banding, Cable Tiles & other consumables generally supplied from stock. Lighting for Hazardous Area, Marine and Safe Area Use Fluorescent Fittings, Battery Back Up Fittings, Flood Lights, Pendant Type, Bulkhead Fittings, Hi & Lo Bay Units. We also supply Hand Held Torches and Lamps. Control Stations & Isolators Modified in our workshops for expedience. Plugs & Sockets Providing Electrical Energy where it's most needed. Audible Warning Units & Beacons Warning Signals. Distribution Boards & Control Panels (inc ) Custom Built Explosion Proof Distribution Boards and Control Panels. Flexible Conduit & Accessories (inc ) Full range of Flexible Conduits which are suited to not just liquid tight applications, but also the most demanding environments. & Industrial Enclosures/ Marshalling Boxes/Junction Boxes Modified in our workshops this enables us to offer fast deliveries on GRP, Painted Steel, Stainless Steel and Aluminium products. We fit a wide range of terminals and add threaded cable entries. Connect/Disconnect Products For use in three main areas which include: Instrumentation, Control and Power. Motion Sensor Control This is a new product to the market to enable Lighting and Instrumentation to be controlled by motion/movement in Zoned Areas. T: 01925 852745 E: sales@cablesystems.co.uk W: www.cablesystems.co.uk 3
Eaton Cooper Crouse Hinds CEAG Thousands of Products, Hundreds of Solutions, One Cooper! Today Cooper Crouse-Hinds CEAG, part of the Eaton group of companies has grown into a diversified worldwide provider of electrical products that perform reliably and safely in harsh and hazardous environments. Their leadership in product innovation, engineering, manufacturing, distribution and technical support has become the benchmark for entire industries. Key Products in Stock or Assembled at Cable Systems under Manufacturers licence: Portable Ex-Lamps Ex-Fluorescent Light Fittings Ex-Emergency and Signal Luminaires Ex-Ceiling, Pendant Lights and Floodlights Ex-Audio/Visual-Signalling Equipment Electrical Connectivity Ex-Junction- and Terminal Enclosures 4 Cable Systems Ltd - Your Hazardous Area Solutions Company
Key Products in Stock or Assembled at Cable Systems under Manufacturers licence: Ex-Cable Glands Ex-Control Units and Control Stations Ex-Safety and Main Current Switches Ex-Control and Distribution Systems LED Lighting Solutions Efficient LED technology for the harshest environments. Leading the way in LED technology for hazardous area lighting Cooper Crouse-Hinds offers a broad portfolio of LED luminaires for any hazardous or industrial applications Robust construction ensures highest safety and reliability suitable for application indoors/outdoors for the harshest environments Perfectly combining safety, reliability and energy efficiency T: 01925 852745 E: sales@cablesystems.co.uk W: www.cablesystems.co.uk 5
Eaton Cooper Crouse-Hinds (Enclosure Division) Hazardous Area & Industrial Enclosure Manufacturer. Hazardous Areas enclosure manufacturer, Cooper Crouse-Hinds (UK) Limited is located in Sheerness, Kent and is a member of the Cooper Crouse-Hinds group of companies, the HQ being located in Syracuse, New York State USA, who in turn are a division of Cooper Industries, Houston, USA. Cooper Crouse-Hinds (UK) Limited is a premier manufacturer of high quality fabricated metallic enclosures and junction boxes configured to meet the requirements of the most demanding hazardous area and industrial environmental applications. Key Products in Stock or Assembled at Cable Systems under Manufacturers licence: N-TB Stainless Steel & Painted Mild Steel Exe Enclosures S-TB Stainless Steel & Painted Mild Steel Exe Enclosures E-TB Stainless Steel & Painted Mild Steel Exe Enclosures Kestrel PKE GRP Glass Reinforced Polyester Exe enclosures HVB High Voltage Termination Enclosures QBX Painted Mild Steel Enclosures 6 Cable Systems Ltd - Your Hazardous Area Solutions Company
EATON Cooper MEDC When there s an alarm, you HAVE to be able to see it or hear it! Designers and manufacturers of alarm, signal, control and notification equipment since 1975, Cooper MEDC has developed a range of products specifically designed for harsh environmental conditions and where there is a risk of explosion due to the presence of flammable atmospheres both onshore and offshore. The extensive range of manual call points, visual, audible alarms and loudspeakers has been developed in close collaboration with our customers to deliver the best combination of performance and safety. Through its global presence, technical sales force and engineering experts, Cooper MEDC meets the demanding standards of a multitude of industries. Key Products in Stock or Assembled at Cable Systems under Manufacturers licence: Ex Manual Alarm Call Points Ex Status Lights Ex Beacon/Strobes Ex Sounders/Horns Ex Combination Units Ex Speakers Ex Detectors, Control & Distribution Heavy Duty Industrial & Marine Products T: 01925 852745 E: sales@cablesystems.co.uk W: www.cablesystems.co.uk 7
EATON Cooper Raxton Making Hazardous Environments Work Raxton Limited have been manufacturers of Electrical Thread Adaptors, Reducers, Stopping Plugs and accessories since 1976. Today Raxton remain committed to products designed to solve the fundamental difficulties which exist due to the variety of thread forms currently in use within the electrical industry. Problems caused by dissimilar threads can occur in both hazardous and industrial environments. Key Products which are stocked and supported by Cable Systems: Ex Adaptors / Reducers Stopping Plugs Breather Drains Right Angle Adaptors Swivel Adaptors Male to Male & Female to Female Adaptors Insulated Adaptors Compound Stopper Box / Adaptor and Unions Threaded Earth Plates Nylon Cable Glands Cable Gland Accessories 8 Cable Systems Ltd - Your Hazardous Area Solutions Company
EXHEAT Hazardous Area Process Heat & Control Solutions EXHEAT is a globally renowned designer and manufacturer of electric process heating and control systems. Their experience in the design of electric heaters for use in Hazardous Area locations is second to none. They have a complete range of custom-engineered process and immersion heaters, together with their standard product portfolio which incorporates immersion heaters, room heaters and thermostats. All available with IECEx, ATEX and CSA certification. Key Products which are stocked and supported by Cable Systems: Air Heaters Line Heaters Immersion Heater Thermostats/Transmitter Enclosures Water Heaters Process Heaters Air Duct Heaters Control Systems T: 01925 852745 E: sales@cablesystems.co.uk W: www.cablesystems.co.uk 9
Ex-Mo The New Hazardous Area Motion Sensor exclusively available from Cable Systems Ltd. HAZARDOUS AREA MOTION SENSOR Welcome to the ground-breaking Ex-Mo, it is a microwave motion sensor using the original pioneering Doppler technology that has been designed and certified to operate within Hazardous Area environments. Ex-Mo offers Atex and IECEX, IP66 Zone 1 and Zone 21 certification for Gas and Dust areas. Ex-Mo helps save on unnecessary power consumption from lighting and other switching devices. Ex-Mo can be used to control site lighting so that lighting is only switched on when people are present and off when they are not, therefore saving electricity by reducing your energy bills and reducing your Carbon Footprint. Key Products which are stocked and supported by Cable Systems: Ex-Mo Hazardous Area Motion Sensor Unit 360 Degree Mounting Bracket Ex Remote Controller for the Ex-Mo Unit 10 Cable Systems Ltd - Your Hazardous Area Solutions Company
Hawke International For Harsh and Hazardous Locations A Hubbell Company. Hawke International is recognised as a world leader in the development and manufacture of Cable Glands for hazardous areas. However their product portfolio also includes a complete range of Exe GRP Enclosures, Exe Stainless Steel Enclosures, Ex Connectors, Adaptors and Reducers and Transformer Breathers. Key Products in Stock or Assembled at Cable Systems under Manufacturers licence: Ex and Industrial Cable Glands for Global Connection Solutions Atex/IECEx Group 1 Mining Cable Glands Ex and Industrial Adaptors/Reducers and Cable Gland Accessories Ex Enclosures in Stainless Steel and GRP Exd Stainless Steel and Nickel Plated Brass Connectors, InstrumEx, ControlEx and PowerEx Transformer Breathers A vapour removal system for use with Transformers or similar equipment T: 01925 852745 E: sales@cablesystems.co.uk W: www.cablesystems.co.uk 11
HTS - Hawke Transit System HTS are a manufacturer of Cable and Pipe Modular Sealing Systems. The company has over 30 years experience in product development, system design, supply and installation and has supplied major projects in a variety of industries around the world. The Hawke Transit System (HTS) was first developed over 30 years ago to meet the harsh and hazardous demands of the North Sea Oil Industry. As a fire barrier it is a means to maintain the integrity of a firewall, bulkhead or deck through which cables, pipes and other services pass. It will also seal against and exhibit resistance to: Water, Gas, Smoke, Vermin, Radiation, Chemicals, Explosion, Ultra Violet Light, EMC and exhibits Noise attenuation properties. Key Products which are stocked and supported by Cable Systems: Civil Frames Marine Frames Round Frames Tolerant Insert Blocks Filler Blocks Compression Systems Stayplates & Accessories 12 Cable Systems Ltd - Your Hazardous Area Solutions Company
Hubbell GAI-Tronics Communication you can depend on. GAI-Tronics design and manufacture rugged communications equipment and solutions in the UK for demanding environments worldwide. Our telephones and systems work, and last, in environments where regular products wouldn t. Key Products which are stocked and supported by Cable Systems: Telephones Help Points VoIP Monitoring Solutions Accessories Intercom Systems Public Address Systems Paging Systems T: 01925 852745 E: sales@cablesystems.co.uk W: www.cablesystems.co.uk 13
Kopex Ex Conduit Systems & Accessories for Hazardous Area Applications. A Thomas & Betts Company. Founded in Slough in 1947, Kopex International has been at the leading edge of electrical conduit systems for over 50 years. Thomas and Betts through its DTS and Kopex-EX brands manufacture and supply electrical equipment for use in the hazardous area markets including: Conduit systems for Exe and Exd Lighting for Exe and Exd Flood Lights Junction/Instrumentation Boxes Control Boxes Accessories These products can be used over a wide variety of industries including: Mining Oil and Gas (Onshore & Offshore) Pharmaceutical Food and Beverage These industries are all bound by global or national legislation including approvals ATEX, UL, IECEx, GOST and CSA Key Products which are stocked and supported by Cable Systems: Non-Metallic Nylon Conduit System Liquid Tight Flexible Metallic Conduit and Glands Explosion-Proof Flexible Couplings Thread Convertors & Stopping Plugs 14 Cable Systems Ltd - Your Hazardous Area Solutions Company
Prysmian Components From gland to fixings, connectors and joints they ve got it covered! Prysmian Components offers a comprehensive range of power cable accessories for industrial, LV and MV applications (including on and offshore Oil, Gas and Petrochemical applications). Key Products which are stocked and supported by Cable Systems: Ex and Industrial Cable Glands (available in kits) Cleats & Cable Fixings Cable Connectors & Tooling Cable Joints & Terminations Separable Connectors Pressline Emergency Stop System T: 01925 852745 E: sales@cablesystems.co.uk W: www.cablesystems.co.uk 15
Victor Lighting Making Hazardous Environments Work A Hubbell Company. Victor Lighting manufacturers a unique range of luminaires specifically designed for hazardous area lighting for use in high risk areas where potentially explosive gases and dusts may exist. Our distinctive lighting solutions are characterised by low maintenance design and high levels of ingress protection, suitable for the most harsh and challenging environments on the planet. Our range of lighting products includes those with certification in accordance with International (IECEx), European (ATEX), Russian (GOST), Chinese (GB) and Canadian (CSA) standards. Key Products which are stocked and supported by Cable Systems: Zone 1, Zone 2 and Industrial Fluorescent Fittings Zone 1, Zone 2 and Industrial Floodlights Zone 1 and Zone 21 Wellglass Units Zone 2 and Industrial Pendent Light Fittings Zone 1 and Zone 21 Heli Deck Light Fittings Zone 1, Zone 2 and Industrial Bulkhead Light Fittings 16 Cable Systems Ltd - Your Hazardous Area Solutions Company
Weidmüller Partner in Industrial Connectivity. Weidmüller is the leading manufacturer of components for electrical connection technology. They develop, produce and sell a wide spectrum of products from terminals blocks through connectors to relay sockets and I/O sockets for every type of application. Key Products in Stock or Assembled at Cable Systems under Manufacturers licence: Ex and Industrial Enclosures (Klippon & TBMH) Ex and Industrial Terminals and Terminal Marking Systems Electronic Power Supplies Functional Electronics Tools T: 01925 852745 E: sales@cablesystems.co.uk W: www.cablesystems.co.uk 17
Custom Assembly Facility Exe Increased Safety Terminal Enclosures Cable Systems offer a fast track solution for supply of Exe Certified Enclosures. With many years experience we provide an in-house assembly service with unrivalled competence, expertise, quality and service to customer specifications. With an extensive stock holding of enclosures in various materials and finishes, from market leading manufacturers such as Cooper Crouse Hinds, Weidmuller & Hawke International. Cable Systems workshop facilities can supply complete assembled junction boxes to your drawings / specification after performing the following operations: Drilling / Milling entries Tapping / Clearance holes Fitting terminals Supplying suitable cable glands & accessories With pre-assembly services to meet your needs. We have a knowledgeable & experienced sales team that can assist you with your requirements. Whether it is a custom rail assembly or a completed enclosure, Cable Systems has the expertise to deliver. 18 Cable Systems Ltd - Your Hazardous Area Solutions Company
Wiring Looms/Cable Harnesses Cable Systems can manufacture wiring looms / cable harnesses to suit a wide range of applications & industries, some of which include Oil & Gas, Pharmaceutical and Power Generation. Based in Warrington we provide a complete manufacturing solution including: Cable Design Wiring Loom Design Cable Assemblies Cable Harnesses Crimp Technology Ex Distribution Boards & Ex Control Stations Cable Systems are approved assemblers of CEAG Ex Control Stations & in partnership with CEAG can supply custom assembled GHG619 distribution boards. The explosion-protected CEAG control stations & distribution boards are certified for hazardous areas of Zone 1, 2, 21 and 22. The enclosures consist of impact-resistant thermoplastic, glass-fibre-reinforced polyester or electro-polished stainless steel. Cable Systems provide explosion-protected control stations and distribution boards which can be used in accordance with the European standard EN 60079-7 - 'Exe' in hazardous areas of Zone 1, 2, 21 and 22. With assembly services to meet your needs. We have a knowledgeable & experienced sales team that can assist you with your requirements. Whether it is a custom Ex Control Station or Ex Distribution Board, Cable Systems has the expertise to deliver. Assemblies available typically include: Lighting Distribution Boards with MCB's Heating Distribution Boards with MCB/RCD's T: 01925 852745 E: sales@cablesystems.co.uk W: www.cablesystems.co.uk 19