Labkotec Level Instruments Protecting our environment Labko SET Alarm Devices SolarSET Alarm Unit LID-3300IP Ice Detector LOKASET R Wireless Alarm Device POP-22 EX Level Controller LabkoMax and LabkoFlex Labko 3000, Labko 3000 LPG and WBS 3000 LabkoNet Fuel Measure your success
Labkotec SET Alarm Devices for oil and grease separator Why does a separator require an alarm device? Today in all construction work, greater attention is paid to protecting the environment than ever before. Oil separator systems now have a vital part in preventing environmental damage. Oil spills into sewers and ground leaks are controlled better than they used to be, thanks to the increasing use of separator systems. Typical applications for the separator systems are petrol stations, airports, parking areas, highways and other places where the risk of an oil spill onto the ground is present. Separator systems preventing environmental damage are just part of the solution. How can you ensure they are still working years later and guarantee the benefits of investments made? How do you keep a check on the maintenance cost? The best safeguard against environmental damage is of course to use the separator system properly and service it periodically. Total reliability in the operation of the separator system can only be achieved when alarm devices are installed. Therefore it is possible to guarantee correct functioning of the separator year after year. By using Labkotec alarm devices - The demands in terms of alarms in various standards and regulations are satisfied. - There is an immediate alarm if, for example, a serious oil spill occurs, and thus serious environmental catastrophes may be prevented. - The costs of routine servicing can be kept in check. The separator will be serviced only when the alarm indicates that the oil or sludge levels have been exceeded. - Separator leakage to the environment can be detected, if the water level drops below the sensing the alarm will activate. Labkotec offers the markets widest range of oil, sand and grease separator alarm systems. Special attention to the design of various models has improved reliability and performance, which benefits the world s environment. Labkotec alarm models are approved in accordance with the ATEX directive 94/9/EC and IECEx SolarSET Alarm Unit for applications where mains supply is not available SolarSET contains alarm unit, battery, charge controller, solar panel and Labcom 200 communication unit or/and flashing beacon. The SolarSet alarm unit is a solar powered unit for monitoring the level of liquid hydrocarbon, sludge or high level in oil separators situated in locations where mains power is unavailable. 2 Airports Motorways Car parks Alarm conditions can be transmitted to mobile phones or LabkoNet systems via the GSM modem and locally with flashing beacon. Probe failures are also detected automatically. More information www.labkonet.com
Oil separator alarm models Oil separator alarm device OilSET-1000 The OilSET-1000 level alarm instrument is specially designed for oil separators and grease traps. It indicates when it is time to empty the oil separator and thus prevents harmful hydrocarbon emissions to the sewer system. OilSET-1000 control unit and SET/DM3DL Oil Water Cable joint SET/ DM3DL OilSET-1000 SandSET-1000 - Sludge alarm device for oil and sand separators The SandSET-1000 is a complete package to detect sand or sludge in the tanks. The SET/S2 gives alarm signal when there is sand or sludge between the ultrasonic sensing elements. Cable joint SandSET-1000 The ultrasonic SET/S2 does not require any calibration, or any regular service. Just install the at the correct alarm level. Water Sand/sludge SET/S2 SandSET-1000 control unit and SET/S2 LevelSET S alarm device with 1-3 s The LevelSET S can be equipped with max. three s, one indicates the oil layer, the second indicates blockage detection. i.e. high level in case of sewer blockage or closure of the closing device and the third detects sludge. Alarm conditions can be transmitted to mobile phones or computer systems via the integrated GSM modem or internal relays can be connected to remote beacons and audible alarms. An inbuilt LED and buzzer indicate the respective alarm condition locally. Oil Water Junction box SET/V Sand/sludge SET/ DM3DL SET/S2 LevelSET LevelSET S control unit, SET/DM3DL, SET/S2 and SET/V 3
Wind turbines Airports Weather stations LID-3300IP Ice Detector for arctic wind turbines The Labkotec Ice detectors have been specially designed for the detection of ice on the rotor blades. Ice falling off of rotor blades can cause damage to buildings and people near the wind turbines. Ice reduces the productive capacity of wind turbines considerably and burdens their construction, which leads to an increased need for maintenance. Compact, rugged design Easy and quick installation Ready to use after installation, no calibration needed Suitable for old and new wind turbines Suitable for all manufacturer s wind turbines Easy to connect to wind turbine control systems via TCP/IP protocol Congealment status, alarms and parameters can be monitored and adjusted through an inbuilt www user interface Three ice detector test cycles Current / A LID-3300IP control unit Ice sensor LOKASET R Wireless Alarm Device for septic tanks LOKASET R control unit is equipped with visual and acoustic signal alarms. The alarm can easily be forwarded with relay output to real estate automation systems or to LabkoNet alarm monitoring system. More information www.labkonet.com The LOKASET R is a conductivity-operated limit switch. When using the SET/LV, the and its cable are provided with fault monitoring detection, indicating any breakage in the circuit. LOKASET R control unit Time/h Icing/Freezing rain, MIL-STD-810F, Method 521.2 (1 January 2000) Saves time and hassle Temperature / C Harmful overfill can be eliminated and cost of unnecessary emptying can be avoided. Installation LOKASET R wireless alarm transmission can be installed without excavation works, even for existing septic tanks. The aerial is intergraded to transmitter housing. LOKASET R is powered by 230 V AC mains via integral connection cable. Safe and reliable The transmitter is encapsulated and well protected making it simple, safe and reliable. Small-sized control unit LOKASET R is easy to install even in small spaces. 4
POP-22 EX Level Controller to monitor levels, control pumps and valves Fuel tank level measurement PA/3W zone 0 0/4...20 ma Automation system The POP-22 EX and a capacitive PA/3W used in oil tank level measurement. The POP-22 EX is a versatile level controller to monitor levels, control pumps and valves as well as to send alarms. Labkotec s capacitive 2W and 3W s or other looppowered 2-wire s can easily be connected to the device. The POP-22 EX is equipped with an in-built Ex-barrier, thus no separate barrier is needed, if the is located in explosion hazardous atmosphere. The POP-22 EX can be connected to LabkoNet system. LabkoNet system is an easy and reliable way of transferring and controlling the alarm data, only an Internet connection is needed. For further information on LabkoNet and its possibilities, visit www.labkonet.com Low hydraulic oil tanks SA/FEP/3W with counter electrode tube Installation in potentially explosive atmospheres (Ex) zone 0 High alarm Pump stop Pump start 4...20 ma POP-22 EX High or low level alarm POP-22 EX 230 VAC, 50/60 Hz 2W or 3W A level located in explosion hazardous area can be connected to POP-22 EX without separate Exbarrier. The POP-22 EX level controller must be located in safe area. POP-22 EX control unit 2W/3W s 2W/3W Wells, pumping stations, booster pump station Pump control 4...20 ma POP-22 EX The input signal to the unit can come from capacitive 3W or 2W level s, or from any other device giving a signal of 4...20 ma, e.g. a pressure transmitter. PA/2W, PA/3W PAH/2W, PAH/3W SA/FEP/2W SA/FEP/3W KAS/2W KAS/3W KAH/2W KAH/3W The capacitive PA and PAH tube s are typically used for low-conductive liquids, such as oils, fuels, alcohols and solvents, as well as for fresh water level measurement. The consists of a protective tube, which is made up of 1 m long pieces, a measuring cable stretched through its centre, and a transmitter. This capacitive rod-type is used for viscous liquids in low tanks (< 2 m). Typical applications are lubricating and hydraulic oils, latex and corrosive liquids. Available with a counter electrode tube for low-conductive liquids or when used in plastic tanks. The KAS wire is intended for level measurement for dry powdery materials in metal tank. The measurement is based on the variation of the s capacitance as a counter electrode of the capacitor. Typical applications are cement, lime, sand and other powdery materials. The KAH cable is used for level measurement of water and high-conductive liquids. A VEH counter electrode is required if the tank has a non-metal wall. The measurement range can be up to 10 m. 5
LabkoMax and LabkoFlex reliability and accuracy for demanding measurements, easily and inexpensively LabkoFlex The 7100 series LabkoMax and LabkoFlex s are based on the magnetostrictive measuring principle. Therefore they are ideal for applications demanding high accuracy and good repeatability. Both types 7100MR and 7100V/B give as an output the product level, temperature and eventual condensed water level. LabkoMax The s wetted parts are of stainless steel and PVDF which suit very well for fuels like gasoline, diesel, fuel oil and various additives plus for many industrial chemicals. Both types are approved according to ATEX directive 94/9/EC. LabkoMax The LabkoMax fuel storage monitoring system is used in service stations, terminals, refineries and other fuel distribution sites. Typically the 7100MR s are used in tanks which are less than 5 m high. System configuration LabkoMonitor 8 LabkoFlex The LabkoFlex system is designed for terminals, refineries and other fuel storages. The 7100V/B suits best for tanks of 5-21 m height. Thanks to its flexible construction and PVDF material the handling and installation of the is easy and quick. ME-3 LabkoNet web service See live demo MPS-4 Labcom 800 LabkoFlex - POS/BOS - forecourt controller - PLC systems LabkoMax Petrol stations Oil terminals Refinaries Petrochemical industry Other industrial applications 6
Labko 3000/Labko 3000 LPG level system for petrol stations and LPG plants The operation of the Labko 3000 and Labko 3000 LPG level are based on the segmented capacitive measuring method and the use of built-in sophisticated electronics, which enables automatic recalibration according to variations caused by changes in liquid quality or mixture of additives. Uniquely, the Labko 3000 and Labko 3000 LPG level s can be connected into petrol station s Labko Intelligent Level System without any extra devices. Due to high accuracy Labko 3000 level can be used as a level in tank reconciliation and leakage detection systems. The rugged construction of Labko 3000 and Labko 3000 LPG level s make it ideal for harsh environmental conditions. LabkoNet Fuel - control of all inventory levels and alarms anywhere at all times Labko 3000 level WBS 3000 for water/oil interface The WBS 3000 level measuring is used to measure the bottom water level in tanks for petrochemical products. The is installed at an appropriate level in the tank between the suspension cable and the anchoring to the tank bottom. Application areas LPG tank farms Petrol stations Fuel terminals Other industrial applications WBS 3000 water bottom LabkoNet domain contains inventory level and alarm reports from product tanks. LabkoNet is a wet stock inventory monitoring system, where you log on into the LabkoNet with your own user ID and password. With web browser you are able to monitor all levels at your own computer. All Labkotec SET alarm devices can be connected to LabkoNet, Internet-enabled remote monitoring system. See www.labkonet.com LabkoNet web service LabkoNet web service enables on-line monitoring of tank inventory data. The data can be shown in trend curves from desired intervals, LabkoNet web service is a very informative tool for logistics planning and optimizing of stocks. Web service lets you know the alarm status easily. LabkoNet Fuel structure Fuel terminals Logistic centres Transport companies Financial dept. Supervisors (Authorities) LabkoNet web service Petrol stations Data - measurements - files WAP interface Database - tank levels - alarms - reports - configurations SMS service - alarms - updates LPG farms 7
Measure your success with Labkotec Labkotec Oy is a leading Finnish manufacturer and supplier of electronic level gauges, flow detection devices and alarms, automation and detector technology, and web-based data transmission solutions. We have more than 50 years of experience of the industry, and have pioneered several new solutions. Our diverse and comprehensive expertise enables us to supply solutions tailored to each customer s needs. Our ISO 9001:2000 and ISO 14001 compliant quality and environmental systems are certified by Lloyd's Register Quality Assurance. As regards to safety, we comply with the ATEX and ISPS standards. Labkotec Oy is a member of the international Indutrade Group. Our electronic level gauges and leak detection and flow measurement technologies cover a comprehensive range of applications. Our communication units and data transmission systems relay readings in real time, independently of permanent electrical or cable networks. Our automation and detector technology is widely used in access control systems in industrial installations, in storage silos and ports, as well as at snow dumping and landfill sites. Our TransControl system is based on RFID identification technology and fulfils the requirements of the International Ship and Port Security Facility (ISPS) code. Pictorino./Kirjapaino Hermes 11/2010 1.000 M02076_e www.labkotec.fi www.labkonet.com Labkotec Oy Myllyhaantie 6 FI-33960 Pirkkala FINLAND Tel. int. +358 (0)29 006 260 Fax int. +358 (0)29 006 1260 E-mail info@labkotec.fi Labkotec UK Ltd Shentonfield Road Manchester M22 4SD ENGLAND Tel.int. +44 (0)844 3350 477 Fax int. +44 (0)161 428 1179 E-mail info@labkotec.co.uk Labkotec AB Ekbacksvägen 28 SE-168 69 Bromma SWEDEN Tel. int. +46 (0)8 130 060 Fax int. +46 (0)8 555 36108 E-mail info@labkotec.se Labkotec Oy reserves the rights to alterations without prior notice. Due to policy of continuous improvement in R&D, technical specifications may change. Installation shall always be made as documented in manufacturer's instructions.