SUBMITTAL DATA (premierschwank) POSITIVE PRESSURE SERIES GAS FIRED INFRA-RED TUBE HEATERS PROJECT: ENGINEER: CONTRACTOR: DISTRIBUTOR: SCHWANK MODEL #: FUEL: APPROVED BY: DATE: APPROVAL #: 1 Submittal
NOTICE: Schwank reserves the right to make changes to equipment and specifications without obligation or notification. This publication, or parts thereof, may not be reproduced in any form, without prior written consent from Schwank. Unauthorized use or distribution of this publication is strictly prohibited. Schwank Group 5285 Bradco Boulevard, Mississauga, Ontario, L4W 2A6 phone: (905) 712-4766 Fax: 1-866-361-0523 Schwank Group 2 Schwank Way Waynesboro, Georgia, USA 30830 Phone: (706) 554-6191 Fax: 1-866-361-0523 e-mail: csr@schwankgroup.com http://www.schwankgroup.com 2 Submittal
Quantity On This Project TABLE 1: MODEL CONFIGURA- TIONS TOTAL HEATER LENGTH CAPACITY KJ (BTU/HOUR) 0 to 1,371 m (4,500 ft.) ABOVE SEA LEVEL TURBULATOR REQUIRED LENGTH NOT REQ D GAS PRESSURE & ELECTRICAL FLUE & AIR VENTS SHIPPING WEIGHT Kg (LBS.) -200-70 21,234mm (69 8 ) -200-60 -200-50 18,288mm (60 0 ) 210,000 Kj (200,000 Btu/hr) LINE MINIMUM 12.45 mbar NG (5" W.C. NG) 27.39 mbar LP (11" W.C. LP) 147 Kg (324 Lbs) 128 Kg (282 Lbs) -175-70 21,234mm (69 8 ) 147 Kg (324 Lbs) -175-60 -175-50 -155-60 -155-50 -155-40 18,288mm (60 0 ) 18,288mm (60 0 ) 12,395mm (40 8 ) 184,712 Kj (175,000 Btu/hr) 162,750 Kj (155,000 Btu/hr) X X LINE MAXIMUM 34.86 mbar NG or LP (14" W.C.) 1016 mm 4" 128 Kg (282 Lbs) 128 Kg (282 Lbs) 90 Kg (197 Lbs) -130-50 -130-40 -130-30 12,395mm (40 8 ) 9,450mm (31 0 ) 136,500 Kj (130,000 Btu/hr) X MANIFOLD 8.71 mbar NG (3½" W.C. NG) 24.9 mbar LP (10" W.C. LP) 90 Kg (197 Lbs) 70 Kg (154 Lbs) -110-50 X -110-40 -110-30 12,395mm (40 8 ) 9,450mm (31 0 ) 115,500 Kj (110,000 Btu/hr) 12.7 mm (½") GAS INLET 90 Kg (197 Lbs) 70 Kg (154 Lbs) -100-20 6,500mm (21 4 ) 105,000 Kj (100,000 Btu/hr) (10 S/S) 50 Kg (111 Lbs) -80-40 -80-30 -80-20 -60-30 -60-20 12,395mm (40 8 ) 9,450mm (31 0 ) 6,500mm (21 4 ) 84,000 Kj (80,000 Btu/hr) 9,450mm (31 0 ) 63,000 Kj 6,500mm (21 4 ) (60,000 Btu/Hr) ELECTRICAL 120V, 60 HZ 145 VA THERMOSTAT Factory ready for 24V or 120V thermostat 90 Kg (197 Lbs) 70 Kg (154 Lbs) 50 Kg (111 Lbs) 70 Kg (154 Lbs) 50 Kg (111 Lbs) 45-20 6,500mm (21 4 ) 47,250 Kj 50 Kg (111 Lbs) -45-10 3,556mm (11 8) (45,000 Btu/hr) 1524 mm (5 ) 31 Kg (68 Lbs) 3 Submittal
TOP VIEWS OF SYSTEMS 4 Submittal
COMPONENT QUANTITIES PER HEATER MODEL 45-10 45-20 60-20 80-20 100-20 60-30 80-30 110-30 130-30 80-40 110-40 130-40 155-40 110-50 130-50 155-50 175-50 200-50 155-60 175-60 200-60 175-70 200-70 SWAGED TUBE(S): (10') ALUMATHERM w/ FLANGE 0 0 0 0 0 0 0 1 0 1 1 (10') ALUMINIZED w/ FLANGE 1 1 1 1 1 1 1 0 1 0 0 (10') ALUMINIZED STEEL 0 0 0 0 0 0 0 1 0 1 1 (10') EMISSIVE COATED STEEL TUBE 0 1 1 1 2 3 4 3 5 4 5 FOCUS SHIELD REFLECTOR 2947 mm (9 8 ) 1 2 2 2 3 4 5 5 6 6 7 ALUMINIZED COUPLER 0 1 1 0 2 3 4 3 5 4 5 ACCUSEAL TUBE CLAMP 0 0 0 1 0 0 0 1 0 1 1 END PLATE HANGER 2 2 2 2 2 2 2 2 2 2 2 WEBBED HANGER 0 1 1 1 2 3 4 4 5 5 6 REFLECTOR STABILIZER 3 6 6 6 9 12 15 15 18 18 21 TURBULATOR(S): 1524 mm (5 ) STAINLESS STEEL 1 0 0 0 0 0 0 0 0 0 0 (10') ALUMINIZED STEEL 0 0 0 0 0 1 0 1 0 1 1 (10') STAINLESS STEEL 0 0 0 1 0 0 0 0 0 0 0 ALUMINIZED STEEL 0 1 1 0 1 0 0 0 0 0 0 HEATER QUANTITY ON PROJECT CUT-AWAY BURNER VIEW OPTIONAL ACCESSORIES 90 DEGREE SWAGED ELBOW KIT JS-0508-JZ 1 elbow, 1 reflector cap, 2 webbed hangers, 1 coupler 180 DEGREE SWAGED ELBOW KIT 2 x JS-0508-JZ 2 x 90 degree elbow kits - 3 webbed hangers, 2 couplers QUANTITY ON THIS PROJECT FRESH AIR INTAKE WALL HOOD ROOF VENT TERMINAL 102 mm (4") ROOF VENT TERMINAL 152 mm (6") WALL VENT TERMINAL 102 mm (4") WALL VENT TERMINAL 152 mm (6") FLUE VENT TEE (102 mm x 102 mm x 152 mm) (4" x 4" x 6") COUPLING KIT FOR TEE TRU-TEMP THERMOSTAT JS-0532-VC JA-0530-XX JA-0531-XX JA-0528-XX JA-0529-XX JA-0514-XX JA-0516-SW JM-0150-XX THERMOSTAT 24 VOLT JS-0569-WR THERMOSTAT 120 VOLT JL-0772-XX 24V THERMOSTAT OPTION: 2 TO 7 HEATERS PER THERMOSTAT JM-0303-KT CANADA: TYPE 1 HOSE GAS CONNECTOR USA: FLEXIBLE GAS CONNECTOR 45,000 to 155,000 JL-0771-RC 175,000 & 200,000 JL-0771-RB 1/2 x 24 45,000 to 155,000 JL-0771-XX 3/4 x 24 175,000 & 200,000 JL-0771-ZZ 5 Submittal
APPROVED MINIMUM CLEARANCES TO COMBUSTIBLES MODEL SUSPENDED AT AN ANGLE UP TO 45 DEGREES SUSPENDED HORIZONTALLY D E F G A B C 200 6.5 1 57 68 6 22 68 175 5.5 1 47 68 4.5 20 68 155 5.5 1 44 64 3.5 19 64 130 4.5 1 35 56 3.3 11 60 110 3.5 1 26 54 2 10 54 100 6.5 1 57 68 6 22 68 80 3 1 23 38 1.75 6 36 60 2.5 1 17 34 1.5 5.5 34 45 2.75 1 24 32 2.25 7 32 D A E F B B G C 6 Submittal
TYPICAL HANGER & SUPPORT SPACING RECOMMENDATIONS 152 mm (6 ) 2947 mm (116 ) 2947 mm (116 ) The distance between the tube flange plate and the hanger s plate must be 64 mm (2.5 ) REFLECTOR STABILIZER ELBOW / WEBBED HANGER INSTALLATION 4 3 2 4 6 4 6 5 1 5 JS-0508-JZ 1. Webbed Hanger 2. Reflector Cap 3. Webbed Hanger Flange UNDER Reflector 3 4. Webbed Hanger Flange to mount UNDER the next Reflector 5. 90 0 Elbow 6. Tube / Elbow Coupler 2 7 Submittal
COMPONENT DESCRIPTION IGNITION DIRECT SPARK MODULE -HONEYWELL COMBINATION GAS VALVE REFLECTORS HEATER TUBE(S) 47,000 to 162,750 Kj (45 to 155 MBTUH) HEATER TUBE(S) 184,700 & 210,000 Kj (175 & 200 MBTUH) HANGERS HONEYWELL 24 VOLT REFLECTORS EXTEND 25.4 mm (1") BELOW BOTTOM OF TUBE SURFACE REFLECTORS ARE CLOSED AT START AND END OF EACH STRAIGHT RUN OF TUBES BY MEANS OF END PLATE HANGERS THE FIRST SECTION IS 3040 mm (10') LONG, 102 mm (4") DIAMETER,.95 mm (16 GA.) ALUMINIZED STEEL SWAGED ONE END EACH ADDITIONAL SECTION IS 3040 mm (10') LONG, 102 mm (4") DIAMETER,.95 mm (16 GA.) HOT ROLLED STEEL WITH EMISSIVE COATING SWAGED ONE END THE FIRST SECTION IS 3040 mm (10') LONG, 102 mm (4") DIAMETER,.95 mm (16 GA.) ALUMATHERM SWAGED ONE END THE SECOND SECTION IS 3040 mm (10') LONG, 102 mm (4") DIAMETER,.95 mm (16 GA.) ALUMINIZED STEEL SWAGED ONE END EACH ADDITIONAL SECTION IS 3040 mm (10') LONG, 102 mm (4") DIAMETER,.95 mm (16 GA.) HOT ROLLED STEEL WITH EMISSIVE COATING SWAGED ONE END ONE WEBBED HANGER SUPPORTS EACH 3040 mm (10') OF TUBE, EXCEPT THE FIRST AND LAST TUBES WHICH UTILIZE ONE WEBBED HANGER AND ONE PLATE HANGER AT EACH END. -NATURAL GAS 8.17 mbar (3 ½" W.C.) AT MANIFOLD -PROPANE 24.9 mbar (10" W.C.) AT MANIFOLD COUPLING KIT ALUMINIZED STEEL COUPLER ELBOWS 90 DEGREE ELBOW 102 mm (4") DIAMETER,.95 mm (16 GA.) ALUMINIZED STEEL, 216 mm (8 ½") CENTRE RADIUS SWAGED ONE END 180 DEGREE ELBOW 102 mm (4") DIAMETER,.95 mm (16 GA.) ALUMINIZED STEEL, 216 mm (8 ½") CENTRE RADIUS (ASSEMBLY OF TWO 90 DEGREE ELBOW KITS) BURNER HOUSING BOTTOM FOLDS AWAY, PROVIDING ACCESS FROM TWO SIDES, END AND BOTTOM BURNER INCORPORATES EFFECTILE CERAMIC BURNER HEAD WITH MINIMUM OF 835 FLAME PORTS COMPLETE WITH OPERATION STATUS INDICATOR LIGHTS TRANSFORMER SAFETY SWITCHES STATUS INDICATOR LIGHTS COMBUSTION AIR THERMOSTAT OPTIONS TERMINAL BLOCK ELECTRICAL CORD 120/24VAC; 20VA TWO SEPARATE AIR PRESSURE SWITCHES SENSE ADEQUATE COMBUSTION AIR AND BLOCKED FLUE GREEN: CALL FOR HEAT; YELLOW: IGNITION TRIAL; RED: FLAME ESTABLISHED COMBUSTION AIR DUCTED DIRECTLY TO INTAKE OF BLOWER SCHWANK TRU-TEMP (24V) SET CK THERMOSTAT WITH RADIANT & AMBIENT SENSORS, AND AUTOMATIC UNOCCUPIED SETCK MODE 24V THERMOSTAT NOTE: MULTIPLE HEATERS PER 24V THERMOSTAT REQUIRE TRANSFORMER/ RELAY KIT JM-0303-KT LINE VOLTAGE THERMOSTAT ALL WIRING CONNECTIONS BY MEANS OF COMMON TERMINAL BLOCK; JUMPER: FOR 120V THERMOSTAT; REMOVE FOR 24V THERMOSTAT 1220 mm (4 ) LENGTH 16/3 ELECTRICAL SUPPLY CORD WITH 3 PIN GROUNDED PLUG 8 Submittal