Condensate Management SNAP-TRAP, TRIP-L-TRAP & TIMED ELECTRIC DRAINS

Similar documents
Refrigerated Compressed Air Dryers

Heat of Compression Desiccant Air Dryers. HCD SERIES scfm ( nm 3 /h)

Non-Cycling Refrigerated Air Dryers. HPRplus SERIES 100 to 3000 scfm (170 to 5097 nm 3 /h)

Membrane Compressed Air Dryers HMD SERIES

Energy Saving Refrigerated Air Dryers. HES SERIES 800 to 3000 scfm (1357 to 5097 nm 3 /h)

Non-Cycling Refrigerated Air Dryers

Heated Purge Desiccant Compressed Air Dryers. HPD SERIES 300 to 3200 scfm (510 to 5437 nm 3 /h)

Heatless Desiccant Air Dryers. HHS SERIES, HHL SERIES AND HHE SERIES 40 to 5400 scfm (68 to 9175 nm 3 /h)

Refrigerated Compressed Air Dryers

Non-Cycling Refrigerated Air Dryers. HPRplus SERIES 100 to 3000 scfm (170 to 5097 nm 3 /h)

Heated Purge Desiccant Compressed Air Dryers. HPD Series

Refrigerated Compressed Air Dryers

Blower Purge Desiccant Compressed Air Dryer. HBP SERIES 500-4,300 SCFM ( nm 3 /h)

Heat of Compression Desiccant Air Dryers. HCD SERIES scfm ( nm 3 /h)

Excellence In Design, Manufacturing & Service COMPLETE PRODUCT CATALOG

Heated purge desiccant compressed air dryers. hpd Series

Refrigerated Compressed Air Dryers

NGV Fueling Station Dryers. FSD-A, FSD-T, FSD-M and MRS Series Catalog

Refrigerated Compressed Air Dryers

Blower Purge Desiccant Compressed Air Dryers IBP SERIES 500-4,300 SCFM

Heat of Compression Desiccant Air Dryers. HOC SERIES scfm ( nm 3 /h)

PET Drying Technology

Condensate Drain Valves

Blower Purge Desiccant Dryers. CAB SERIES 1,238-12,915 scfm

LEVEL SENSED DRAINS KAPTIV-MD KAPTIV-CS KAPTIV-CS-HP 50 KAPTIV-CS-HP 500 NUFORS-CR MAGY-UL

KAPTIV-MD KAPTIV-CS KAPTIV-CS-HP NUFORS-CR MAGY-UL MAGY COMPRESSED AIR CONDENSATE MANAGEMENT AND ENERGY SAVING PRODUCTS LEVEL SENSED DRAINS

Heat-Les Pressure-Swing Desiccant Dryers. CHA SERIES 2,000-14,450 scfm

Heatless Desiccant Air Dryers. HHS SERIES, HHL SERIES AND HHE SERIES 40 to 5400 scfm (68 to 9175 nm 3 /h)

Heat Les Desiccant Compressed Air Dryers. DSE Series DSS Series DHD Series

TIMER CONTROLLED DRAINS

The Digital Scroll Dryer

Heat of Compression Desiccant Air Dryers. NRG-LES SERIES scfm ( nm 3 /h)

High Performance Heat Transfer. - in the Marine Industry

TIMER CONTROLLED DRAINS

TIMER CONTROLLED DRAINS

HOW IT RELATES TO PERFORMANCE IN REFRIGERATED COMPRESSED AIR DRYERS

Membrane Technologies DMD Series Dryers ESM Series Dryers

Cyclonic Separator. Condensate Separator. No Air Loss Drain. Condensate Management. People. Passion. Performance.

Desiccant Air Drying Technologies HCS Series HCL Series HCT Series

Automatic Drain Valves. Lasting Values. Series LDV

HEATLESS DESICCANT AIR DRYERS

HYDROGARD Refrigerated Air Dryers HGD and DES Series

MANUFACTURED with high-quality components and innovative techniques. DESIGNED for economical, trouble-free performance and long-life reliability

COMPRESSED AIR CONDENSATE MANAGEMENT SPECIALIST

AIR FILTER + REGULATOR + LUBRICATOR AIR FILTER. Series : V050, V100, V200, V250, V300

WATER, OIL, CONTAMINANTS: SEPARATION AND EVACUATION

DS Series. Ultraaqua Autoclean. Oil/Water Separators

Refrigerated compressed air dryers

Compressed air treatment. Condensate drains OMEGA AIR

CombiChem. Centrifugal pumps according to ISO 5199 and ISO 2858 / EN (DIN 24256)

SULLAIR DESICCANT DRYERS

ED Range Condensate Drains. Reliable, energy efficient removal of compressed air condensate

Externally Heated Desiccant Air Dryer RP Series

Sullair Drains for Compressed Air Systems Zero Air Loss and Timed Solenoid

20 21,250 SCFM GLOBAL AIR TREATMENT. FIL Series

ParaWeld Plate Heat Exchangers

APV Hybrid - Welded Heat Exchanger. with multi-flexible configuration for robust and efficient heat transfer

Compressed Air Dryers

SPECIFICATIONS MODEL E859C MINI DEHYDRATOR

Technical Instructions Document No March 11, Air Compressor and Accessories. Description. Air Compressor Selection

Pressure Swing Desiccant Dryers

CFH Series High Efficiency Filters

Air treatment solutions. Aftercoolers & condensate treatment

EcoPure TM HYGIENIC MAGDRIVE CENTRIFUGAL PUMP

Global Series Screw Air Compressors Life source of industries HP

Anhydro Spray Drying Plants for the Dairy Industry

Experience In Motion. DEF Product Support Catalog

Making Compressed Air and Gas Work Better

Posi-Drain. A non-clogging straight-through flow path design. Removes condensate, (oil and water) from compressed air systems.

Model DE-3 Air Release Head

Global Series Screw Air Compressors Life source of industries

201 Series Dryers Features and Benefits...3 Dimensions...4 How to Order...5 Product Specifications...5

Flexible Solutions for Air Quality

LABORATORY AIR COMPRESSORS AND VACUUM PUMPING SYSTEMS

GTX Series Thermal Xchange Cycling Refrigeration Dryers GREAT LAKES AIR ANDARD ELECTRONIC DRAIN 5 -YEAR WARRANTY F PRESSURE DEWPOINT

ORTEC HIGH CAPACITY REFRIGERATED AIR/GAS DRYERS

BASCO TYPE T and TC MOISTURE SEPARATORS and TRAP. ...world leaders in heat transfer technology

Condensate Management. Condensate Purifiers Condensate Drains

OIL/WATER SEPARATORS. Compressed Air & Process Filtration

Upgrading of Anhydro Spray Drying Plants FOR EXTRA CAPACITY AND ENERGY SAVINGS

Energy Saving Refrigerated Compressed Air Dryers DES Series 90 to 675 scfm (153 to 1148 nm 3 /h)

CMMD Series Membrane Air Dryer

Refrigerated Air Dryers VF Series. DHT Series. Non-Cycling 10-2,000 scfm scfm

OIL-INJECTED ROTARY SCREW COMPRESSORS GX 2-7 EP G 7-15 EL

Booster Compressors N Series. Pressures to 650 psig Capacities 9.5 to 724 cfm

ES-6 S-energy Encapsulated Rotary Screw Air Compressors

ZPA Heatless Regeneration ZHA Heated Regeneration ZBA Heated Blower Regeneration

The SPX World of Industrial Drying Technologies

ZERO AIR GENERATOR MODEL 7000 INSTRUCTION MANUAL

Lubricated Rotary Screw Air Compressors

Compressed Air Specialists

QR-25 QUINCY QR-25 SERIES RECIPROCATING AIR COMPRESSORS 1 25 HP

EG Series Screw Air Compressors Life source of industries HP

Desiccant Air Dryers. Heatless, Heated and Heated Blower

1NT SERIES Fixed Temperature Thermostats

SECTION COMPRESSED-AIR EQUIPMENT FOR LABORATORY FACILITIES

WFH Series. High Efficiency Filters

Industrial Refrigeration Defrost Solutions TM Package. Brochure R-222

Tramp Oil. Removal Equipment Equipment designed for removing oil from water based fluids ERIEZ. ...Only from Eriez. Tramp Oil. Removal Equipment:

RHP & FHP Series. High Pressure Air Treatment Global Air Treatment

Transcription:

Condensate Management SNAP-TRAP, TRIP-L-TRAP & TIMED ELECTRIC DRAINS

Solutions to Fit Your Application SPX is a place where innovation is valued, and the real needs of business are understood. We transform ideas into powerful solutions to help our customers meet their goals, overcome day-to-day challenges and thrive in a complex, always-changing marketplace. Utilizing the latest technologies Hankison has engineered drains to ensure the manufacturing process and finished product are not contaminated by bulk liquids and oil. Proper drain installation is a critical component in all Hankison compressed air treatment systems. Meeting the Needs of Today and Tomorrow We believe our customers are partners in the innovation process. Insight is continually gathered to understand the end-user experience of today and gain vision to the opportunities of tomorrow.

The Importance of Condensate Management Condensate drains are one of the most ignored components in a compressed air system, however, these components are one of the most important parts to an effective treatment system. Contaminants enter a system at the compressor intake or can be introduced into the airstream during operation. Oil, water oil/ water, lubricants, rust and pipe scale are all separated and filtered out by use of the filtration components installed in the system, but if the drains are not installed or do not operate properly the filters and separators are not successful. Drain Technologies In a typical manufacturing facility many different types of drains can be utilized to prevent contaminants from entering the compressed air system.. Of these there are two main technologies that Hankison offers,: Pneumatic and Timed Electric Condensate Drains. Pneumatic Condensate Drains Pneumatic drains are an economical option for light to medium service duty. This type of drain offers versatile installation due to the fact there is no need for electrical safety concerns during installation. Pneumatic drains are powered by air, not electricity, so they are ideally suited for remote or portable applications. They are also safe to operate in any hazardous area. Drains offered by Hankison are also zero-loss, meaning no compressed air is lost during the drain process. This results in energy savings. Timed Electric Condensate Drains Timed Electric drains operate by utilizing two timed settings that a user can program according to their application and drainage requirements. The drains have one timer that is set for the interval between each time the drain opens. The second timer is set for the amount of time that the drain is open. During the draining process there will be a minimal amount of air loss. Energy Efficiency How do your drains improve system efficiency? Besides the obvious savings of compressed air with a no-waste drain choice, there are other less obvious ways drains can save energy or cost you energy if not properly maintained. They are key components in the quest for system efficiency and reliability. Installing automatic condensate drains has several benefits for every compressed air system Saves Man Hours Eliminate time draining air lines and equipment Eliminate purging air lines before work begins Prevents the receiver tank from filling up with condensate and causing the compressor to short cycle Zero loss drains save on wasted compressed air created when valves are cracked open to purge the air lines of condensate Ensures timely and effective condensate removal during working hours to protect end products and processes from contamination 3

Pneumatic Drains Hankison s level actuated, pneumatically operated condensate drains automatically discharge water, oil, and oil/water emulsions from separators, receiver tanks, dryers, filters, after-coolers and drip legs. Each drain is engineered to reduce system downtime by eliminating the need to manually drain compressed air lines and equipment. Unlike simple float operated drains, these drains feature an air powered piston for positive opening and closing of the discharge port. This operation prevents clogging of the compressed air system while the baffle protects the operating mechanism from contaminants. The magnetic action lengthens time between cycles and prevents any external vibration from causing unnecessary discharge. The Snap-Trap and Trip-L-Trap Series automatic condensate drains are designed for versatile installation, reliable performance and economical operation with features available to protect your compressed air system. Snap-Trap Series Snap-Trap drains are the economical choice for light to medium duty service. Features Discharge 0.04 pt, 20 cc per operation (0.3 gal/h,1.2 L/h) Maximum working pressures to 250 psig (17.2 barg) Durable, self bailing solid surface float won t lose buoyancy Resilient pilot valve seat Discharge port protected by screen Soft-seated discharge port won t leak Viton float mechanism is impervious to synthetic lubricants Options Housings Polycarbonate with guard Epoxy coated zinc with sight glass Connections Top connection models for installations with large clearance areas Bottom connection models for installations with for low clearance areas Snap-Trap Series Product Specifications Model Minimum/Maximum Minimum/Maximum Materials of Construction Discharge Per Nominal Capacity Operating Pressure Operating Pressure Operation (One cycle per minute) psig barg F C Bowl Internal 504 Top Connection 508 Bottom Connection 20 / 175 1.4 / 12.3 35 /120 2 / 49 Epoxy coated zinc housing c/w sight 20 / 175 1.4 / 12.3 35 /120 2 / 49 glass Delrin mechanical parts Viton seals, Impervious to synthetic lubricants 0.04 pints 20 cc 0.3 gals/h 1.2 L/h Dimensions Model A B Inlet Connection Drain in mm in mm NPT/BSP Connection 504 3.75 95 6.38 162.5 5/16 Tube 508 3.75 95 7 178.375 3/8 NPT/BSP A B B A

Pneumatic Drains Trip-L-Trap Series Trip-L-Trap drains are designed for heavy duty service and applications with heavily contaminated condensate output. Features Discharge rates of 3 or 24 gal/h (11 or 91 L/h) Maximum working pressures of 300 and 500 psig (21 and 35 barg) Stainless steel floats won t lose buoyancy Resilient pilot valve seat Skim tube ensures oil is removed first Stainless Steel mechanisms are impervious to synthetic lubricants Repair parts kit available Options Choice of operating capacities Choice of maximum working pressures Housings: Carbon Steel Stainless Steel Connections: Top connection models for installations where drain can be suspended below vessel Bottom connection models for installations with minimal clearance Trip-L-Trap Series Product Specifications Model Type Model Maximum Operating Pressure Capacity 1 Materials of psig barg Construction 505 Series Discharges 0.4 pt, 190 cc per operation 506 Series Discharges 3.2 pt, 1514 cc per operation Top Connection Bottom Connection Top Connection Bottom Connection 505 505HP 505BC 505BCHP 506 506HP 506BC 506BCHP 300 500 300 500 300 500 300 500 21 35 21 35 21 35 21 35 3 gal/h, 11.4 L/h Carbon steel housing; Stainless steel, brass, delrin, nylon mechanical 3 gal/h, 11.4 L/h parts; Viton seals 24 gal/h, 90.8 L/h 24 gal/h, 90.8 L/h All stainless steel models optional 2 1 Based on one cycle per minute. Drains are designed to operate at one discharge per minute for one year before rebuilding is required. Operation at more than one discharge per minute may require more frequent rebuilding. Maximum capacity is 6 discharges per minute. 2 Stainless steel models available. Materials of construction are 304SS housing, stainless steel mechanical parts and Viton seals. To designate stainless steel models add SS to model number (e.g. 505SS) Dimensions A Model A B Inlet Connection Drain Connection in mm in mm NPT or BSP in mm 505 7 178 8.5 216.75.25 6.35 506 7 178 13.75 349.75.25 6.35 B B A Model 505 Model 506 5

Timed Electric Drains Hankison s Timed Electric condensate drains are designed to ensure that manufacturing processes and products do not become contaminated. Every drain is designed to ensure liquid oil and water condensate is discharged from the compressed air stream. System downtime is reduced by eliminating the need to manually drain compressed air lines and equipment. These drains incorporate a solenoid valve and an electric timer. The timer has two settings: time between valve openings (in minutes) and amount of time the valve stays open (in seconds). By matching these two settings to the amount of condensate a system produces the condensate can be removed from the compressed air system effectively. The 530 Series electric timed drains provide versatile installation options for your application. 531 Series Solid State Timer Accurate setting of valve open and valve closed (time between openings) time External adjustment knobs Test button Status lights Power on (timer energized) Valve energized Model 531-02-1 Economical design Includes strainer Direct acting solenoid valve Maximum working pressure: 175 psig, 12.2 barg Discharge port size: 1/4 in, 6.4 mm

Electric Timed Drains 532 Series Features Resistant to large particles 1/2 maximum diameter Internal pilot operated diaphragm solenoid valve High pressure model available: maximum working pressure 1500 psig (105 barg) Complete with strainer (not available on the high pressure drain) Model 532-03 and 532-04 Maximum working pressure: 300 psig, (21 barg) Discharge port size: 3/8 in ( 9.5 mm) for 03 model 1/2 in (12.7 mm) for 04 model Includes combination isolation valve and inlet strainer 530 Series Product Specifications Model Minimum/Maximum Maximum Available Valve Orifice WEIGHT Working Pressure Operating Voltage Type Size psig barg Temperature in mm lbs kg 531-02-175 0/175 0/12 138 C / 280 F 115/1/60 Direct Acting 1/8 3.2 3 1.4 532-03-300 5/300 0.3/21 138 C / 280 F NEMA 4 Internal Pilot 7/16 11.1 4 1.8 532-04-300 5/300 0.3/21 138 C / 280 F 115/1/60 or Internal Pilot 7/16 11.1 4 1.8 532-02-1500 5/1500 0.3/103 182 C / 360 F 230/1/60 NEMA 4 Direct Acting 3/64 1.2 2 0.9 Dimensions Model Connections DIMENSIONS H W D NPT/BSP in mm in mm in mm 531-02-175 1/4 5 127 2 50.8 6 152 532-02-300 3/8 5 127 2 50.8 6 152 532-04-300 1/2 5 127 2 50.8 6 152 532-02-1500 1/4 5 127 2 101.6 4 102 Front Model 531 Side Front Model 532 Side W D H H H H W D 7

Condensate Management SNAP-TRAP, TRIP-L-TRAP, & Timed Electric Drains Global locations SPX USA Hankison Headquarters 4647 SW 40th Avenue Ocala, Florida 34474-5788 U.S.A. P: (724) 745-1555 F: (724) 745-6040 E: hankison.sales@spx.com Hankison Rental Northeast 100 Commerce Drive, Suite 40 Washington, PA 15301 P: (724) 225-1470 F: (724) 222-1317 Hankison Rental Southwest 1486 Champion Drive Terrell, TX 75160 U.S.A. P: (800) 379-3711 F: (972) 563-9991 SPX Canada Hankison Canada 1415 California Avenue Brockville, ON, Canada k6v 7h7 P: (800) 267-3884 F: (800) 318-0952 SPX Mexico Hankison Mexico Avenida Constitución #2165 -B Colonia JuliÁn Carrillo San Luis Potosí, S.L.P. C.P. 78250 México P: +52 (444) 815-7074 F: +52 (444) 815-8295 SPX South America Hankison Brazil Rua Joao Daprat, 231 b 09600-010-SÃ0 Bernardo Do Campo, SP Brazil P: +55 (11) 2166-4050 F: +55 (11) 2166-4070 SPX Europe Hankison Ireland Killarney, Co Kerry Ireland P: (+353) 6466-33322 F: (+353) 6466-33371 Hankison Netherlands Munnikenheiweg 41 Postbus 570 4870 NE Etten-Leur Netherlands P: (+31) 76-5085800 F: (+31) 76-5085800 Hankison Germany Konrad-Zuse-Str. 25 D-47445 Moers Germany P: (+49) 2841-8190 F: (+49) 2841-87112 SPX India SPX India PVT, LTD Manufacturing G-72/73 Riico Industrial Area Mansarovar, RAJASTHAN Jaipur 302 020 India P: (+91) 141-2396759 F:(+91) 141-2395048 SPX Asia Pacific SPX China 5th Floor, Park Center, No.1568 Huashan Road, Shanghai China P: +86 (021) 2208-5840 F: +86 (021) 2208-5866 SPX Korea #940-1 Yerim-Ri Jeonggwan-Myeon Gijang-Gun, Busan, Rep. of Korea P: +82 (51) 728-5360 F: +82 (51) 728-5359 Based in Charlotte, North Carolina, SPX Corporation (NYSE: SPW) is a global Fortune 500 multi-industry manufacturing leader. For more information, please visit www.spx.com SPX FLOW TECHNOLOGY 4647 SW 40th Avenue Ocala, Florida 34474-5788 U.S.A. P: (724) 745-1555 F: (724) 745-6040 E: hankison.sales@spx.com SPX reserves the right to incorporate our latest design and material changes without notice or obligation. Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only and should not be relied upon unless confirmed in writing. Please contact your local sales representative for product availability in your region. For more information visit www.spx.com. The green > is a trademark of SPX Corporation, Inc. ISSUED 09/2015 CDS COPYRIGHT 2015 SPX Corporation