M-07 The Only One That s ll-in-one uger Monster Modular Headworks System Overview The uger Monster is a robust and affordable wastewater and life is easier for operators and managers. - or Channel Monster grinder shreds clumps of rags and long stringy material. Next, solids are captured by a perforated plate screen and removed by a rotating auger. s solids are removed, dual wash water zones clean-off fecal material. The rotating auger then conveys solids to the discharge point where the integrated compactor (optional) squeezes out water before depositing the cleaned and dried material into a dumpster. The cleaner, more compact discharge keeps odors to a minimum and lowers disposal costs, as less water and fecal material are sent to the ith the uger Monster, wastewater screening couldn t get any easier it s the only one that s all-inone! uger pivots and swivels out of the channel a JC xclusive! Features & Benefits ual Shafted Grinder Spiral Lifting Screw into the channel through a perforated screen Cleaner Screenings ischarge fecal material for cleaner discharge and reduced odors Modular Headworks System dewatering technology asy ccess, Pivoted uger servicing or removal brush and auger conveyor to deck level for inspection utomated PLC Monitoring and Controls solids removal and operating life even if electronics are disabled www.jwce.com
Operation 1) Solids and trash suspended and conveyed in the flow enter the Channel Monster section. 4 2) Solids are captured on the rotating drums (if included) and moved into the central cutter stack for size reduction. ven small solids, such as paper and cotton products, are captured and macerated. 3) Ground solids enter the perforated screening zone and are lifted out by the inclined auger. High-pressure wash water cleans the solids and removes the soft organics, flushing them back into the flow. 3 4) ashed screenings are conveyed to deck level, then compacted (optional), dewatered and deposited into a dumpster or a bagging system (optional). 2 1 Cleaner, More Compact ischarge uger Monster discharge is cleaner, drier and more compact. The uger Monster has become a favorite among wastewater operators and managers since it makes the headworks area cleaner, less time consuming and less expensive to operate. Materials of Construction Replaceable auger brush keeps perforated screen clean and helps transport solids. Channel Frame: Standard 304 stainless steel Cutters and Spacers: 4130 heat treated alloy steel, surface ground for uniformity and throughhardened to a minimum 45-50 Rockwell C Shafts: 4140 heat treated hexagonal steel nd Housings and Covers: Cast from STM 536-77 uctile Iron Seal Faces: Tungsten Carbide / Tungsten Carbide lastomers: Buna-N uger System: 304 Stainless steel casings with alloy steel screw
uger Monster 1.5 k TFC auger motor. Iersible and other electric type motors are optional. Minimum channel depth from 660 and up - based on frame height. Shown with optional Screenings asher Monster. Model L 1596 ischarge B C Pivot Lift Point Spray ash System Inlet 25 NPT Ultrasonic Level Pivot Support 35º Ultrasonic Level Influent Model - Min. Channel idth - Flow Capacity m 3 /h L1800-480 1716 610 542 L2400-480 2086 610 694 L3200-480 2456 610 902 L4000-480 2825 610 1107 L5000-480 3192 610 1370 L6000-480 3556 610 1646 Measurements based on 480 unit. 170 and 285 options also available The System That s MBR Friendly F vailable Transport Lengths G vailable Pivot Locations Measurements apply to L, C and G models. 2000 2250 2500 2750 3000 3250 3500 3750 4000 2000 2250 2500 2750 3000
uger Monster 1.5 k TFC auger motor. Iersible and other electric type motors are optional. 3.7 k grinder motor. 0.75 k drum motor. Minimum channel depth from 660 and up - based on frame height. 480 unit shown. 170 and 285 options also available. Flow based on optimum channel conditions. Please consult factory for final analysis of application and flow rate. Model C 1596 Height ischarge Pivot Support 35º F G Pivot Lift Point Spray ash System Inlet 25 NPT Ultrasonic Level C B Ultrasonic Level Influent 130 Min. Channel idth - Flow Capacity m 3 /h Model B C C1810-480 2254 781 592 2935 1716 762 342 C2410-480 2397 924 738 3340 2086 762 465 C3210-480 2597 1124 938 3666 2456 762 636 C4010-480 2794 1321 1135 4042 2825 762 807 C5010-480 3050 1576 1389 4408 3192 762 1029 C6010-480 3313 1840 1653 4763 3556 762 1261 ith frame as shown. 610 min. channel width available using grinder-only frame. uger discharge Two auger conveyors converge uger Monsters and cross conveyor
uger Monster 1.5 k TFC auger motor. Iersible and other electric type motors are optional. 3.7 k grinder motor. Minimum channel depth from 660 and up - based on frame height. 285 unit shown. 170 and 480 options also available. Flow based on optimum channel conditions. Please consult factory for final analysis of application and flow rate. Model G 1596 Height ischarge Pivot Support 35º F G Pivot Lift Point Spray ash System Inlet 25 NPT Ultrasonic Level C B Ultrasonic Level Influent 105 Min. Channel idth* - Model B C G1800-285 1502 781 562 2421 1497 558 168 G2400-285 1648 924 714 2772 1867 558 223 G3200-285 1845 1124 918 3169 2242 558 298 G4000-285 2048 1321 1121 3546 2611 558 382 G5000-285 2302 1576 1375 3910 2981 558 505 G6000-285 2565 1840 1629 4267 3346 558 642 *ith frame as shown. 406 min. channel width available using grinder-only frame and 285 auger. 305 min. channel width available using grinder-only frame and 170 auger. Max Flow m 3 /h ischarge into bag uger Monsters discharging into a horizontal conveyor Flow from grinder to auger
M-07 uger Monster Options Screen Sizes 2 3 6 Conveyor Options Compaction zone on transport and disposal fees Conveyor ual Shafted Grinder requirements 30000 Grinder Option 40000 Grinder Option Compaction zone Channel Monster Option lectric motor JC exclusive: high-efficiency iersible motor Motors xtended Motor Shaft increments. Overflow Bar Screens prevent solids from passing during an High-tech Controllers steel; NM-4x 316 stainless; NM-7 explosion proof operation of the cutter stack and drum ischarge Bagger discharge chute the ring and ties it off Cold eather System prevent freezing climates building or covering Hydraulic motor xtended shaft Bagger Blanket Headquarters 290 Paularino ve. Costa Mesa, C 92626 US Phone: +949-833-3888 Fax: +949-833-8858 jwce@jwce.com www.jwce.com JC nvironmental. United States patents may apply: 4,919,346; 5,060,872; 5,320,286; 5,333,801; 5,354,004; 5,478,020; 5,505,388; 5,593,100; 6,176,443; 6,332,984; 7,073,433; 7,080,650; 7,081,171; 7,086,405; R37,349; R37,550. dditional and foreign patents are pending (M-07-4)