OVE INSTALLATION INSTRUCTIONS ELONGATED TWO-PIECE TOILET K-17737T/K-17737T-S Please read these instructions carefully to familiarize yourself with the required tools, materials, and installation sequences. Follow the sections that pertain to your particular installation. This will help you avoid costly mistakes. In addition to proper installation, read all operating and safety instructions. All information in these instructions is based upon the latest product information available at the time of publication. Kohler China reserves the right to make changes in product characteristics, packaging, or availability at any time without notice. These instructions contain important care, cleaning, and warranty information - please leave instructions for the consumer. - ORDERING INFORMATION OVE Two-Piece Toilet...K-17737T Includes Elongated Bowl...K-17736T Includes Tank...K-19990T Includes Toilet Seat...K-17669T OVE Two-Piece Toilet...K-17737T-S Includes Elongated Bowl...K-17736T Includes Tank...K-19990T Includes Quiet-close Toilet Seat...K-17660T Service Patrs Fill Valve Assy...1018361 Mounting Assembly...101848 Flush Valve Assy...1080854 P-trap Waste Pipe...1036901 (Optional) S-trap Waste Pipe...1066987...K-17737T...K-17736T...K-19990T...K-17669T...K-17737T-S...K-17736T...K-19990T...K-17660T...1018361...101848...1080854 P-trap...1036901 ( ) S-trap...1066987 NOTES Observe all local plumbing and building codes. Shut off the water supply. Ensure that the new drain has the correct roughing-in dimension. Carefully inspect the new fixture for any sign of damage. WARNING: Risk of personal injury or product damage: Handle vitreous china products very carefully. Vitreous china can break and chip if you over tighten bolts and nuts. WARNING: Risk of external leakage. The fill valve nut has been factory-tightened to design specifications. If re-tightening is required, wrench tighten 1/4 turn past finger tight. 1/4-1- 58137, 008 Copyright Kohler China Ltd., 008
Recommended Tools and Materials (10") adjustable wrench Supply shut-off valve Tapa measure Level Sponge Pipe wrench Tubing cutter Safety Glasses Drill and assorted bits 10" Plus: Connector Metal file 1/" Nut Driver/Socket Hacksaw 1/" (Reference Valve) ( ) 6 730 396 Unit: mm : 786 390 390 185 0 305 S-trap 40 60 360 Finished Wall 198 480 396 155.0 360 185 730 P-trap Kohler reserves the right to change marked dimensions without prior notice. --
INSTALLATION 1. Remove the Existing Toilet 1. Turn off the water supply. Flush the toilet, then sponge out all remaining water from the tank. Disconnect the supply shut-off valve(if present), and remove the old bowl and tank. CAUTION: Risk of hazardous gases. If the new toilet is not installed immediately, temporarily stuff a rag in the closet flange.. PREPARE THE SITE. Ensure the real bowl contacts the finished wall and mark the outline of bowl base on the floor with pencil. Mark the mountine hole centerline on the floor per width of the bowl. Finished Wall Rear Bowl 3. INSTALL THE TANK (CISTERN) 3. Carefully turn the tank (cistern) upside down onto a protected surface. Place the gasket with the tank (cistern). Position the tank (cistern) on the bowl (pan) by centering the gasket on the bowl (pan) inlet. Line up the tank (cistern) and bowl (pan) screw holes. CAUTION: Risk of product damage. Overtightening may cause breakage or chipping of the vitreous china. Assemble the retaining washer and rubber washer to the screw. Securely tighten the screws so the tank (cistern) is level. Be sure the screws are tight enough to achieve a watertight Bolt Tank Washer Rubber Seat Gasket Bowl Nut E-Ring E -3-
4. Connect the Supply Hose 4. Connect the water supply hose to toilet supply shank for either back inlet or bottom inlet. Water Supply Hose 5. Select P-trap or S-trap to install your toilet according to 5. the drain and shut-off valve's Roughing-in dimensions. S-trap installation 00 P-trap installation 00 50 185 0 0 185 305 1066987 S-trap waster pipe S-trap 1036901 P-trap waster pipe P-trap 6. INSTALL THE NEW PAN 6. Place the pan and push up against the wall. Check the mounting hole with pan on the floor. Carefully remove the pan from the installation area. Drill 3/8(10mm) mounting holes between the marked locations on the floor and insert the anchor. 10mm CAUTION: Risk of product damage. Overtightening may cause breakage or chipping of the vitreous China. -4-
Install the washer over the bracket and insert the hexagon screw into the bracket through the washer then tighten the screw. Align the pan back to position over the brackets. Install the sleeves and tighten the screw. Attach the caps. Hexagon Lag Screw Bracket Washer Anchor Hole Sleeve Screw 7. CONNECT THE SUPPLY 7. Connect the supply shut-off valve to the supply hose and connect supply hose to toilet supply shank. Open the supply shut-off valve slowly to check for leaks. If the connections have been properly assembled, a slight tightening of the nuts should stop leakage. Install the toilet seat according to the packed instructions. Flush the toilet several times using first one push tutton and then the other, and check all connections for leaks. Verify proper operation. 14 13 111 10 9 6 78 3 45 0 1 Water Supply Hose Supply Shut-Off Valve Connection Supply Shut-off Valve -5-
8. Install the Push Buttons 8. Remove the tape covering the push button on the tank cover, and remove the protective pad. Discard the pad. Carefully set the cover in position on the tank. Press the large push button in the center of the cover, and use your fingers to carefully pull out and remove the small push button. Then pull out and remove the large push button. Press the large push button onto the larger diameter rod, and the small push button onto the smaller rod. Insert the rods into the side holes in the push button housing in the center of the cover. Press down on the push buttons until they click into place in the housing. 9. Final Connections 9. Connect the supply shut-off valve to the supply hose. Open the supply shut-off valve slowly to check for leaks. If the connections have been properly assembled, a slight tightening of the nuts should stop leakage. Install the toilet seat according to the packed instructions. Flush the toilet several times using first one push button and then the other, and check all connections for leaks. Verify proper operation. Periodically check for leaks for several days following the installation. Adjust the float by the cross-shaped thread and sliding itup or down on the float rod until the water level is at the marked water line. -6-
This troubleshooting guide is for general aid only. Note: If the problem is water continuously running into the toilet, turn off the water supply to the toilet. Do not flush. If the water level in the tank lowers, replace the seal of the flush valve. If the level in the tank remains constant, replace the float valve. 1. Poor flush. A. Adjust tank water level to match waterline. Fully open water supply shut-off valve. C. Clear obstruction in trapway, jet, or bowl rim holes. D. Clear obstruction in soil pipe or vent pipe.. No flush. A. Remove the canister out of the flush valve and check mechanic system. If it has some part damage, replace the new canister on the flush valve. Adjust push rods to position properly on flush valve. 3. Fill valve turns on/off by itself without toilet being flushed, or runs allowing water to enter tank. A. Clean or replace seal if seal is worn, dirty, or misaligned with flush valve seat or flush valve seat is damaged. Replace flush valve seal or flush valve.. Remove tank and tighten flush valve nut if flush valve gasket is leaking. Do not overtighten. If leakage continues, replace gasket. C. Clean fill valve seat/seat washer of debris, or replace piston/seat washer assembly. D. Replace fill valve if valve float sinks. E. Adjust tank water level if too high. 4. Long tank fill cycle. A. Fully open water supply shut-off valve. Clean fill valve inlet, valve head, or supply line. Flush lines. 5. Noisy tank fill cycle. A. Partially close the water supply shut-off valve if water pressure to the toilet is too high. Check toilet performance following any such adjustment. Remove dirt or obstruction in valve head, flush line. 1. A. C. D.. A. 3. / A. C. / D. E. 4. A. 5. A. -7-
CONSUMER RESPONSIBILITIES If you live in a hard water area, make certain that the holes in the toilet rim are kept clean to ensure proper bowl flushing. Toilet bowl cleaners should be used at least once a week. Use a long-handled brush to clean the rim holes, and to clean as far into the trap as possible to prevent mineral deposits from forming. Most toilet bowl cleaners are not harmful to the vitreous china surface of the toilet bowl. Please follow the bowl cleaner manufacturer is instructions carefully. Do not use abrasive cleaners or solvents. WARNING: Risk of property or product damage. Do not use in-tank cleaners. Products containing chlorine (calcium hypochlorite) can seriously damage fittings in the tank. This damage can cause leakage and property damage. Kohler Company shall not be responsible or liable for any damage to these tank fittings caused by the use of cleaners containing chlorine (calcium hypochlorite). ) ( ) ( ) ( ) ( -8-
OVE SERVICE PARTS PAGE ELONGATED TWO-PIECE TOILET K-17737T/K-17737T-S Combine Bowl Tank Seat K-17737T-* K-17737T-S-* K-17736T-* K-17736T-* K-19990T-* K-19990T-* K-17669T-* K-17660T-* Push Button 1071656-* Tank Cover 107961 Button Assy. Luck Nut 1014 Green Flush Stick 10143 Black Flush Stick 1018361 Fill Valve Assy. 1043639 Gasket 1007746 Nut 1080854 Flush Valve Assy. 8499 Washer 19990T/K-* Tank 1063956 Hardware 17669T-* Toilet Seat ( K-17737T) (Part of K-17737T) 84897 Locknut 5075 Tank/Plate Gasket 1066987 S-trap Waste Pipe 101848 Mounting Assembly 10365 Gasket 17660T-* Screw Elongated Two-piece Bowl 1063956 Hardware Quiet-Close Toilet Seat ( K-17737T-S) (Part of K-17737T-S) 1069400 Floor Mounting Kit Washer Cover Screw Sleeve Screw Bracket Sheath * * Color code must be specified when ordering. -9-