Copeland Scroll Compressor Fusion for refrigeration application
Leading Innovations in Scroll Semi-Hermetic Technology Emerson Climate Technologies Copeland brand semi-hermetic compressors were the first to successfully operate with an electric motor inside the compressor casting in 1941. Building upon that success, Emerson TM has revolutionized the industry with its Copeland Scroll technology launched in 1987. In 2012, Emerson produced its 100 millionth scroll a significant achievement that further demonstrates Emerson s position as a world leader in the development and application of scroll technology. Copeland Scroll Fusion: Energy-efficient Refrigeration Today Emerson Climate Technologies is the world s largest manufacturer of refrigeration compressors, underscoring the company s thrust of ensuring food safety and protecting the environment. Emerson helps provide solutions to achieve high efficiency systems for cold storage warehouses, supermarkets, quick service restaurants, meat trading and processing facilities, seafood import and export establishments, agricultural depots and retail outlets using green technologies to reduce environmental impact. Leveraging Emerson s vast global network and R&D resources, the company continues to drive for the ultimate in technology solutions for the various climate control segments. Emerson realized an increasing need for a versatile, reliable, quiet, lightweight and serviceable compressor for the Cold Room market and set out to develop a solution for this need. In the development process, the company brought together 70 years of semi-hermetic compressor expertise and 25 years of leadership in scroll technology. What came out of this endeavor is the newly-designed Copeland Scroll Fusion compressor which combines Emerson s revolutionary scroll technology and the serviceability of a traditional semi-hermetic compressor. Smart and Versatile Copeland Scroll Fusion was crafted specifically to adhere to the refrigeration industry s need for field serviceable solutions. In addition, it is specially designed for medium and low temperature refrigeration with the ability to handle various refrigerants. The compressor features a horizontal, bolted cast iron body, helping to maximize compact design, low vibration, and quiet operation associated with the Copeland Scroll design. Going one step further, an integrated economizer kit provides optimal performance and reliability by delivering subcooled liquid to the evaporator while maintaining safe compressor operating temperatures. The Copeland Scroll Fusion compressor features CoreSense Diagnostics, which sends and interprets information regarding the compressor s operation, allowing for quicker, more accurate diagnostics, and less compressor downtime, thus providing more value to its consumers.
End Cap Major Parts Motor Cast Iron Body Bearings and Scroll Set Top Cap CoreSense TM Vapor Injection Kit Nomenclature Family Q Copeland Scroll Fusion Type of Oil Code Description E POE Blank Mineral Oil Intelligence and Motor Protection Code Type W CoreSense Scroll Displacement (cc/rev) Bill of Material Q F 1 8 5 A E-T W D-2 0 3 Model Variation A Motor Types Code Phase T 3 Application Range Code Application Approved Refrigerants F Full Range R22/R404A Low/Med/High Note: QF205 has low temperature model only. Typical Electrical Codes Code 60 Hz 50 Hz D 460-3 380/420-3 5 200/230-3 200/220-3 7 380-3
Copeland ScrollTM Fusion: A Synergy of Technologies Taking scroll technology to the next level, the Copeland Scroll Fusion compressor brings together the best of two worlds: the serviceability of semi-hermetic construction and the reliability and efficiency of scroll technology. Full Range Low Sound CoreSenseTM Diagnostics Copeland Scroll Fusion Low Vibration Scroll Reliability Less Service Parts
Features and Benefits Emerson s Compliant Copeland Scroll Technology Inherently higher efficiency compression process 70% fewer moving parts than reciprocating compressors Axial and radial scroll compliance provides improved liquid handling capability Scrolls wear-in for improved performance over time Continuous compression delivers lower vibration and quieter operation Sound Level 74 db(a) 83 db(a) CoreSense Diagnostics Onboard CoreSense Diagnostics provide advanced features to ensure optimum system operation. Sends early warning signs of system issues through LED alerts and remote communications capability Protects compressor when catastrophic conditions are detected to prevent costly failures Improves speed and accuracy of system troubleshooting by displaying fault codes Digital readout display of the faults makes it easier to read and interpret compared to its LED lights display predecessor The CoreSense Diagnostics displays a numeric readout that corresponds to a specific operating condition. Copeland Scroll Fusion Semi-hermetic Reciprocating Compressor 1. Sound level of eight (8) Copeland Scroll Fusion compressors is equivalent to one (1) semi-hermetic reciprocating compressor. 2. Copeland Scroll compressor is comparable to hermetic scroll; 2.1 mils peak to peak vibration level. Serviceability in the Field Copeland Scroll Fusion s horizontal cast iron body allows for complete field serviceabilty. In fact, standard field tools can be utilized to service the compressor and it is easier to service than traditional semi-hermetic piston compressors due to the fewer moving parts associated with the scroll design. Integrated Vapor Injection Technology Eliminates the need for a head fan in R22 applications as low as -40 o C evaporating temperature. In addition: Provides scroll and oil cooling while delivering subcooled liquid refrigerant to the evaporator Refrigerant feed for compressor cooling is precisely metered using an electronic expansion valve digitally controlled by on-board CoreSense electronics based on discharge gas temperatures Discharge gas temperatures are kept within acceptable operating limits even under low temperature operations Prepackaged configuration allows for a quicker, more reliable installation in the field Wide Envelope and Efficient Operation Copeland Scroll Fusion compressors have the ability to handle medium and low temperature applications over wide ambient temperatures. By design, scrolls can operate more efficiently over a wider envelope compared to their piston counterparts. The Copeland Scroll Fusion pairing the revolutionary Copeland Scroll technology with the serviceabilty of a semi-hermetic design provides a value proposition like no other. More than staying ahead of the curve, it makes for a sound business decision.
Operating Envelopes R22/R404A QF115/QF125/QF145/QF175/QF185 Condensing Temperature o C 70 60 50 40 30 20 10-32 o C Low Temperature Showcase -25 o C Low Temperature Cold Room -12 o C Medium Temperature Showcase -7 o C Medium Temperature Cold Room R404A R22 0-50 -40-30 -20-10 0 10 20 Evaporating Temperature o C Note: 20 o C Return Gas Temperature. No Fan Cooling R22/R404A QF205 70 60-32 o C Low Temperature Showcase -25 o C Low Temperature Cold Room Condensing Temperature o C 50 40 30 20 10 R22 / R404A 0-50 -40-30 -20-10 0 10 20 Evaporating Temperature o C Note: 20 o C Return Gas Temperature. No Fan Cooling
Product Line Up Capacity (kw), R22/50 Hz Model Capacity (kw), R404A/50 Hz Model MT Cold Room 1 MT Cold Room 1 LT Cold Room 2 LT Cold Room 2 MT Showcase 3 MT Showcase 3 LT Showcase 4 QF115AE 14.2 8.2 12.1 6.0 QF125AE 16.3 9.4 13.9 7.0 QF145AE 18.1 10.2 15.4 7.9 QF175AE 22.6 13.7 19.6 9.6 QF185AE 24.3 14.7 21.0 10.4 QF205AE 16.2 11.9 Notes: 1. Medium Temp Cold Room, ET:-7 o C/CT:50 o C/RGT:20 o C 2. Low Temp Cold Room, ET:-25 o C/CT:45 o C/RGT:20 o C 3. Medium Temp Showcase, ET:-12 o C/CT:50 o C/RGT:20 o C 4. Low Temp Showcase, ET:-32 o C/CT:45 o C/RGT:20 o C LT Showcase 4 QF115A 14.0 7.5 11.8 5.5 QF125A 15.6 8.2 13.1 5.8 QF145A 17.2 9.0 14.5 6.5 QF175A 19.6 11.1 16.9 8.2 QF185A 21.9 12.1 18.8 9.3 QF205A 13.1 9.6 Standard Components and Benefits Standard Component Copeland Scroll Compressor Integrated Economizer Kit Plate Heat Exchanger Electronic Expansion Valve/ Coil Fitted Tubing and Insulation CoreSense Diagnostics Temperature Sensors Oil Level Sensor Differential Pressure Sensor Electronic Expansion Valve Driver LED Display Crankcase Heater Mounting Kits Suction and Discharge Service Valve Oil Sight Glass Oil Drain Port/Oil Fill Port Oil Charged Benefits Lowest Sound, Vibration and Service Parts Full Range Operation Oil/Scroll Cooling Maximum Performance and Reliability Ease of Installation Optimal Performance, Reliability and Diagnostics Scroll and Motor Overheat Protection Loss of Oil Protection Reverse Rotation Protection Maximum Performance and Reliability Improved Troubleshooting Accuracy Flooded Start Protection Low Vibration Ease of Service Ease of Service Ease of Service Standard Feature Technical Data Model R22 QF115A QF125A QF145A QF175A QF185A QF205A R404A QF115AE QF125AE QF145AE QF175AE QF185AE QF205AE Displacement 50 Hz m 3 /h 19.3 21.1 23.5 26.4 30.4 36.9 MOC 1 17 17 18 30 31 25 TWD 50 Hz A LRA 2 105 105 105 105 105 105 Motor Speed 50 Hz rpm 2,900 Crankcase Heater Oil Charge Service Valves Dimensions Base Mounting Weight Power W 60 Voltage V 220 Initial 2.66 L Recharge 2.54 Suction Discharge Length in 1-1/8 SW 1 SW Width mm 355 675 Height 389 Length Width mm 200 Bolt Notes: 1. MOC: Maximum Operating Current 2. LRA: Locked Rotor Current 350 M10 Net 130 kg Gross 140
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