Mess-, Regel- und Überwachungsgeräte für Haustechnik, Industrie und Umweltschutz Lindenstraße 20 74363 Güglingen Telefon +49 7135-102-0 Service +49 7135-102-211 Telefax +49 7135-102-147 info@afriso.de www.afriso.de Instruction Manual Alarm Unit For Low Gas Level # 67006 Read manual before use! Observe all safety information! Keep manual for future use! 0123 01.2011 0 854.001.0406
Contents 1 About this instruction manual...3 1.1 Structure of warning...3 1.2 Explanation of symbols and typeface...3 2 Safety...4 2.1 Intended use...4 2.2 Predictable incorrect application...4 2.3 Safe handling...4 2.4 Staff qualification...5 2.5 Modifications to the product...5 2.6 Usage of spare parts and accessories...5 2.7 Liability information...5 3 Product description...6 3.1 Scope of delivery...6 3.2 Application examples...7 4 Technical specifications...8 4.1 Approvals, tests and conformities...9 5 Transport and storage...9 6 Mounting and commissioning...10 6.1 Mounting the control unit...10 6.2 Electrical connection...12 6.3 Commissioning the device...13 6.4 Function test...13 7 Operation...13 8 Maintenance...14 8.1 Maintenance times...14 8.2 Maintenance activities...14 9 Troubleshooting...15 10 Shutting down, disposal...16 11 Spare parts and accessories...16 12 Warranty...17 13 Copyright...17 14 Customer satisfaction...17 15 Addresses...17 16 Appendix...18 16.1 Approval documents...18 16.2 Declaration of Conformity...20 2 Gasmangelwarngerät
1 About this instruction manual 1.1 Structure of warning About this instruction manual This instruction manual is part of the product. Read this manual before using the product. Keep this manual during the entire service life of the product and always have it readily available for reference. Always hand this manual over to future owners or users of the product. WARNING TERM The type and source of danger is shown here. Precautions to take in order to avoid the danger are shown here. There are three different levels of warning: Warning term DANGER WARNING CAUTION 1.2 Explanation of symbols and typeface Meaning Imminent danger! Failure to observe the information will result in death or serious injuries. Possible imminent danger! Failure to observe the information may result in death or serious injuries. Dangerous situation! Failure to observe the information may result in minor or serious injuries as well as damage to property. Symbol Meaning Prerequisite for an activity Activity consisting of a single step 1. Activity consisting of several steps Result of an activity Bulleted list Text Indication on a display Highlighting Highlighting Gasmangelwarngerät 3
Safety 2 Safety 2.1 Intended use The alarm unit for low gas level may only be used together with a suitable pressure gauge with contacts. It may only be used to indicate and transmit the pressure status of gas-filled cylinders, for example in order to signal the fact that a gas cylinder is about to be empty. Any use other than the application explicitly permitted in this instruction manual is not permitted. 2.2 Predictable incorrect application The low gas supply alarm must never be used in the following cases: Hazardous area (Ex) If the device is operated in hazardous areas, sparks may cause deflagrations, fires or explosions. Damp, humid, wet rooms 2.3 Safe handling This device represents state-of-the-art technology and is made according to the pertinent safety regulations. Each device is subjected to a function and safety test prior to shipping. Operate the device only when it is in perfect condition. Always observe the operating instructions, all pertinent local and national directives and guidelines as well as the applicable safety regulations and directives concerning the prevention of accidents. The alarm unit for low gas level features an intrinsically safe control current circuit. The intrinsically safe circuit and the pressure gauge with contacts to be connected may be operated in hazardous areas zone 1 and 2. The alarm unit for low gas level itself must not be operated in hazardous areas. None of the components may be used in hazardous areas zone 0. 1 Hazardous (Ex) area 2 Non-hazardous (safe) area Fig. 1: Application 4 Gasmangelwarngerät
Safety WARNING Severe burns or death caused by mains voltage (AC 230 V, 50 Hz) in the control unit. Do not expose the control unit to water. Interrupt the mains voltage supply before opening the control unit or before performing maintenance and cleaning work and make sure it cannot be switched on by accident. Do not tamper with the control unit in any way whatsoever. 2.4 Staff qualification The product may only be mounted, commissioned, operated, maintained, shut down and disposed of by qualified, specially trained staff. Electrical work may only be performed by trained electricians and in compliance with all applicable local and national directives. 2.5 Modifications to the product Changes or modifications made to the product by unauthorised persons may lead to malfunctions and are prohibited for safety reasons. 2.6 Usage of spare parts and accessories Usage of unsuitable spare parts and accessories may cause damage to the product. Use only genuine spare parts and accessories of the manufacturer (refer to chapter 11, page 16). 2.7 Liability information The manufacturer shall not be liable in any form whatsoever for direct or consequential damage resulting from failure to observe the technical instructions, guidelines and recommendations. The manufacturer or the sales company shall not be liable for costs or damages incurred by the user or by third parties in the usage or application of this device, in particular in case of improper use of the device, misuse or malfunction of the connection, malfunction of the device or of connected devices. The manufacturer or the sales company shall not be liable for damage whatsoever resulting from any use other than the use explicitly permitted in this instruction manual. The manufacturer shall not be liable for misprints. Gasmangelwarngerät 5
Product description 3 Product description The alarm unit for low gas level combines alarm LED, operation LED, buzzer as well as acknowledge button and test button in a compact unit. The impact-resistant plastic housing contains display elements and controls as well as all electronic components for evaluating the input signal and converting it into a digital output signal. a b c d e Green pilot lamp Test button Red alarm lamp Acknowledge button Without function Fig. 2: Control unit The green lamp indicates when the device is ready for operation. If an alarm signal is received, this activates the red alarm lamp and the buzzer. The buzzer signal can be muted with the Acknowledge button. For safety reasons, the muted buzzer sound and the alarm lamp remain on for as long as the alarm is active. By pressing the Test button, you can simulate an alarm. The alarm is triggered by an interruption of the current circuit of the pressure gauge with contacts. An alarm is also triggered in the case of a cable break. The alarm signal is generated by a pressure gauge with a magnetic spring contact. The trigger threshold is set at the pressure gauge with contact. Any number of pressure gauges with contacts can be connected in series. The alarm unit for low gas level has an output relay to transmit the alarm signal to additional alarm devices such as units for visual and audible alarm. 3.1 Scope of delivery The system for monitoring and displaying the pressure status of gasfilled cylinders as well as signalling alarms consists of an alarm unit 6 Gasmangelwarngerät
Product description for low gas level plus one or several pressure gauges with magnetic spring contacts. The scope of delivery included the alarm unit for low gas level. The pressure gauge with contacts is delivered separately. Since each application requires different pressure gauge characteristics, no standard pressure gauge is delivered. Please contact us to determine the device that optimally meets your individual application requirements. Read the operating instructions of the pressure gauge with contacts before using the pressure gauge. 3.2 Application examples 1 Cylinder battery 2 Trigger threshold (example) 3 Pressure gauge with contacts 4 Alarm unit for low gas level 5 External alarm device Fig. 3: Monitoring the pressure status of a cylinder battery 1 Alarm unit for low gas level 2 AFRISO event reporting system 3 Internet 4 E-mail 5 Cell phone 6 Fax 7 Phone Fig. 4: AFRISO event reporting system for remote reporting of leaks Gasmangelwarngerät 7
Technical specifications Fig. 5: Control unit with mounting frame for panel mounting; right: panel cut out 4 Technical specifications Table 1: Technical specifications Parameter General specifications Dimensions housing (W x H x D) Weight Housing material Response delay Emissions Value 100 x 188 x 65 mm Temperature range Ambient -5 C to +40 C Storage -5 C to +40 C Voltage supply Nominal voltage 230 V AC +/- 10 % Nominal power 5 VA Mains fuse M 32 ma 0.4 kg Plastic, ABS none The A-evaluated sound level of the audible alarm is at least 70 db(a) at a distance of one metre 8 Gasmangelwarngerät
Transport and storage Parameter Breaking capacity output relay Relay fuse Value Max. 250 V, 2 A, resistive load T 2 A Electrical safety Protection class II EN 60730 Degree of protection IP 30 EN 60529 Electromagnetic compatibility (EMC) Interference According to EN 61000-6-3 Noise immunity According to EN 61000-6-2 Screw connections at the control unit The centre rubber piece can be replaced with a cable gland M20. Cable gland M16 M20 Cable diameter 4.0-8.8 mm 8.0-12.5 mm 4.1 Approvals, tests and conformities The alarm unit for low gas level has the EC Type Examination Certificate no. TPS 03 ATEX 15639 6. The alarm unit for low gas level complies with the EMC Directive (2004/108/EC) and the Low Voltage Directive (2006/95/EC). 5 Transport and storage CAUTION Damage to the device due to improper transport. Do not throw or drop the device. Protect from wetness, humidity, dirt and dust. Gasmangelwarngerät 9
Mounting and commissioning CAUTION Damage to the device due to improper storage. Protect the device from shock when storing it. Store the device in a clean and dry environment. Only store the device within the permissible temperature range, see chapter 4, page 8. 6 Mounting and commissioning 6.1 Mounting the control unit Do not install the control unit in hazardous areas (EX areas). Mount the control unit to an even, rigid and dry wall at eye level. The control unit must be accessible and visible at all times. The control unit must not be exposed to water or splash water. Do not mount the control unit in damp rooms. The maximum ambient temperature at the control unit must not be exceeded, see table 1, page 8. Protect the control unit from direct atmospheric influences if it is installed outdoors. 1. Open the control unit. 10 Gasmangelwarngerät
Mounting and commissioning 2. Mount the control unit to the wall. A Drill the fastening holes in the bottom part with a Ø 5 mm drill. Mount the bottom part to the wall with the screws shipped with the unit. B 1 Mount the screw to the wall. 2 Hang the bottom part to the screw. 3 Fixate the bottom part by screwing the lug to the wall. 3. Connect the unit electrically as described in chapter 6.2 on page 11. 4. Close the control unit. Gasmangelwarngerät 11
Mounting and commissioning 6.2 Electrical connection Mains voltage is interrupted and cannot be switched on by accident. The mains cable to be connected is sufficiently protected from damage, e.g. by means of a metal pipe. 1 Relay fuse F2 2 Mains fuse F1 3 External voltage 4 External alarm device 5 Mains voltage Fig. 6: Electrical connection 1. Route the cable of the pressure gauge with contacts through the left cable gland. 2. Connect the cable of the pressure gauge with contacts to the left terminal (two poles). Polarity is not of importance. 3. Route the cable of the external device through the centre rubber piece / cable gland and connect it to the centre terminal. Polarity is not of importance. 4. Route the mains cable through the right screw connection. 5. Connect the phase to terminal L1 and the neutral conductor to terminal N. CAUTION The switching contact may be destroyed by voltage peaks when inductive consumers are switched off. Use commercially available standard RC combinations such as 0.1 µf/100 Ohm for inductive consumers. 12 Gasmangelwarngerät
Operation 6.3 Commissioning the device Control unit has been mounted as per chapter 6.1, page 10. The unit has been connected electrically as described in chapter 6.2, page 11. The pressure gauge with contacts has been connected to the control unit. Output relay has been wired (if required). The unit has been connected to mains. The flat cable has been connected to the printed circuit board. The control unit housing has been closed. If all prerequisites are met, the device is ready for operation. 1. Switch on the power supply via the on-site mains fuse. 2. Perform a function test; refer to chapter 6.4, page 13. 6.4 Function test Green LED is on. The pressure gauge with contacts has been mounted and connected to the control unit (gas-tight). 7 Operation At the pressure gauge with contacts Reduce the pressure at the pressure gauge with contacts until the pointer of the pressure gauge with contacts falls below the trigger threshold. OR At the control unit Press the Test button The red alarm LED lights up and the buzzer goes on. Output relay switches. The device is ready for operation. Alarm condition Mute the audible alarm by pressing the Acknowledge button. The alarm condition remains active until the alarm signal is stopped by the pressure gauge with contacts. Gasmangelwarngerät 13
Maintenance 8 Maintenance 8.1 Maintenance times Table 2: Maintenance times When Activity Annually Perform a function test; refer to chapter 6.4, page 13. At regular intervals Check for tightness at the process connection. 8.2 Maintenance activities Replacing the mains fuse F1 Mains voltage is interrupted and cannot be switched on by accident. 1. Open the control unit, refer to chapter 6.1, page 10. 2. Remove the transparent cover from the mains fuse F1. 3. Replace the mains fuse F1, refer to table 1, page 8. 4. Snap the transparent cover onto the mains fuse F1. 5. Close the control unit, refer to chapter6.1, page 10. 6. Switch on the mains voltage. Replacing the relay fuse Mains voltage is interrupted and cannot be switched on by accident. 1. Open the control unit, refer to chapter6.1, page 10. 2. Open the black, vertical fuse holder with a screwdriver: Press and turn it counter-clockwise by a ¼ turn. 3. Remove the insert. 4. Replace the relay fuse F2, refer to table 1, page 8. 5. Place the insert into the fuse holder and close it with a screwdriver: Press and turn it clockwise by a ¼ turn. 6. Close the control unit, refer to chapter6.1, page 10. 7. Switch on the mains voltage. 14 Gasmangelwarngerät
Troubleshooting 9 Troubleshooting Repairs may only be performed by specially trained, qualified staff. Table 3: Troubleshooting Problem Possible reason Repair Green pilot lamp is not on. Mains voltage interrupted. Supply mains voltage. Additional alarm device does not respond during alarm or function test. Green lamp is on, but when you press the Test button, the red alarm lamp does not light up and the buzzer does not go on. The red alarm lamp lights up and the buzzer goes on even though the pressure gauge with contacts has not signalled an alarm condition. Mains cable is not connected. Mains fuse defective. Relay fuse defective. Additional alarm device defective. Control unit defective. Cable between pressure gauge with contacts and alarm unit for low gas level interrupted. Connect the mains cable. Replace the mains fuse. Replace the relay fuse. Replace the additional alarm device. Replace control unit. Check cable. Other malfunctions - Send the device to the manufacturer. Gasmangelwarngerät 15
Shutting down, disposal 10 Shutting down, disposal 1. Switch off the supply voltage. 2. Dismount the device (see chapter 6, page 10, reverse sequence of steps). 3. To protect the environment, this device must not be disposed of together with the normal household waste. Dispose of the device according to according to local directives and guidelines. This device consists of materials that can be reused by recycling firms. The electronic inserts can be easily separated and the device consists of recyclable materials. If you do not have the opportunity to dispose of the used device in accordance with environmental regulations, please contact us for possibilities to return it. 11 Spare parts and accessories Part Part no. Event reporting system Phone Alarm SD1 90003 Event reporting system GSM Alarm 90002 EMS 220 event reporting system 90220 EMS 442 event reporting system 90442 Mounting frame for control unit 43521 IP54 kit with screw connection M20 43416 Mains fuse F1 (M 32 ma) 941571 0032 Relay fuse F2 (T 2 A) 960127 2000 RC combination (0.1 µf/100 Ohm) 618 001 5100 Horn KH 1 (for dry rooms only) 61011 Alarm light with horn 61020 Alarm light with rotating reflector for use in humid 61015 rooms and for outdoor installation Horn HPW 2 (for humid rooms and for outdoor 61012 installation) 16 Gasmangelwarngerät
Warranty 12 Warranty The manufacturer's warranty for this product is 24 months after the date of purchase. This warranty shall be good in all countries in which this device is sold by the manufacturer or its authorised dealers. 13 Copyright The manufacturer retains the copyright to this manual. This manual may not be reprinted, translated, copied in part or in whole without prior written consent. We reserve the right to technical modifications with reference to the specifications and illustrations in this manual. 14 Customer satisfaction Customer satisfaction is our prime objective. Please get in touch with us if you have any questions, suggestions or problems concerning your product. 15 Addresses The addresses of our worldwide representations and offices can be found on the Internet at www.afriso.de. Gasmangelwarngerät 17
Appendix 16 Appendix 16.1 Approval documents 18 Gasmangelwarngerät
Appendix Gasmangelwarngerät 19
Appendix 16.2 Declaration of Conformity 20 Gasmangelwarngerät