Remote Temperature Controller

Remote Temperature Controller Technical Manual Part 07 97A NORDSON CORPORATION. AMHERST, OHIO. USA

Nordson Corporation welcomes requests for information, comments and inquiries about its products. Address all correspondence to Nordson Corporation 475 Lakefield Drive Duluth, GA 3036 Notice This is a Nordson Corporation publication which is protected by copyright. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation. The information contained in this publication is subject to change without notice. Trademarks AquaGuard, Blue Box, Control Coat, Equi=Bead, FloMelt, FoamMelt, FoamMix, Helix, Hot Shot, Hot Stitch, Meltex, MicroSet, MultiScan, Nordson, the Nordson logo, OmniScan, Porous Coat, Posi-Stop, RBX, Sure-Bond, UniScan, UpTime, and Versa-Spray are registered trademarks of Nordson Corporation. BetterBooksM, CF, Controlled Fiberization, Easy-Screen, Fibermelt, Flo-Tracker, PrintGuard, and Package of Values are trademarks of Nordson Corporation. Manual 46-69 07 97A Issued l/88 0 98El Nordson Corporation

Temperature Controller Manual 46-69 Page O-l Table of Contents Section i Safety Summary Introduction....-l Explanation of Terms and Symbols....-l Safety During Installation....l-2 Electrical....l-2 Safety During Operation....l-2 Safety During Servicing....l-3 Safety When Using Hot Melt Adhesives and Solvents....l-4 Hot Melt Adhesives....l-4 Heat Solvents....l-5 Section 2 Equipment Familiarization Introduction........................................2-l Specification Summary..................................2-l Introduction Unpacking Inspection Installation Section 3 Preparation For Use........................................3-l.........................................3-l.........................................3-l.........................................3-l Section 4 Operating Instructions Description of Operation.................................4-l Setting the Remote Temperature Controller......................4-l Section 5 Maintenance Introduction....................................... 5-l Preventive Maintenance................................ 5-l Corrective Maintenance........ 5-l Troubleshooting Chart : : : : : : : : : : : : : : : : : : : : : :........5-2 Wiring Diagram..................................5-3 Pub. No. 07 97A ONORDSON CORPORATION 988 Issued /88

Manual 46-69 Page O-2 Temperature Controller Section 6 Illustrated Parts List Column Identification.................................. 6- Remote Controller Parts List............................. 6-2 Issued l/88 ONORDSON CORPORATION 988 Pub. No. 07 97A

Temperature Controller Manual 46-69 Page l-l SECTION SAFETY SUMMARY INTRODUCTION This section of the manual contains safety guidelines for the use of NordsonB equipment. They are repeated throughout the manual where they apply, along with some specific warnings and cautions which are not included here. The guidelines cover installation, operation, and servicing. The safety information contained in this section applies to anyone working with Nordson equipment, including operations and service personnel. A EXPLANATION OF TERMS AND SYMBOLS WARNING: Failure to follow these recommendations may result in personal injury from burns or electrocution and/or equipment and property damage. The following safety symbols and signal words are used throughout this publication to alert the reader to personal safety hazards, or to identify conditions that may result in equipment or property damage. A A % A WARNING: General warning. Failure to observe may result in personal injury or death. WARNING: Risk of electrical shock. Failure to observe may result in personal injury or death. CAUTION: General caution. Failure to observe may result in minor personal injury or damage to property. NOTE: Important information. Failure to observe may result in equipment damage. Pub. No. 07 97A BNORDSON CORPORATION 988 Issued /88

Manual 46-69 Page l-2 Temperature Controller SAFETY DURING INSTALLATION Electrical. A protective electrical ground connection to a reliable earth ground is essential for safe operation. Without one, all accessible conductive components (including knobs and controls that appear insulated) can render an electric shock. SAFETY DURING OPERATION 2. A disconnect switch with lockout capability must be provided between the power source and the equipment. 3. The power supply wire gauge and insulation must be sufficient to meet the temperature and power requirements. 4. Only fuses of the correct type voltage rating and current rating should be used. Refer to the Nordson equipment parts list for fuse recommendations. Using incorrect or nonrecommended fuses can present a fire hazard. DO NOT operate Nordson equipment under the following conditions:. At a pressure higher than the rated maximum working pressure of any component in the system. 2. Near volatile or otherwise explosive gases or materials. 3. Without the covers, panel and safety guards properly installed. 4. At atmospheric temperatures below 20 F (-6 C) or above 20 F (50 C). 5. With hoses enclosed in any material that interferes with heat dissipation. This includes electrical conduit, insulation of any type or tight metal covers. 6. With large areas of hose in contact with a cold floor, cold supports or other such surfaces. Cold points along the hose restrict the flow of adhesive inside the hose and can create potential problems during operations. Issued l/88 @NORDSON CORPORATION 988 Pub. No. 07 97A

Temperature Controller Manual 46-69 Page l-3 7. In drafty areas with the applicator guns unshielded from the draft. Rapid heat dissipation due to air movement across the guns may cause operational problems. 8. (If a handgun is used) with the handgun trigger left unlocked while the gun is unattended. in addition: SAFETY DURING SERVICING. Use only the metal base when attempting to lift or move an applicator. DO NOT use equipment covers, doors, panels or hose connectors as braces or grips. 2. NEVER use Nordson equipment as a ladder or stepping stool. 3. Route all hoses to prevent damage from kinking, abrasion and other physical damage. DO NOT allow a hose to be installed with a bend radius of less than 6 inches (50 mm). 4. NEVER point an applicator handgun at yourself or anyone else.. DO NOT perform internal service or adjustment on any equipment unless another person capable of rendering first aid and resuscitation is present. 2. Only qualified personnel should service Nordson equipment. 3. To avoid personal injury, never touch exposed connections and components while power is ON. Dangerous voltages exist at several points in the equipment. 4. Disconnect, lock out and tag external electrical power before removing protective panels or replacing electrical components. 5. Remove all jewelry (rings, watches, etc.) before servicing equipment. 6. If possible, stand on a rubber mat when servicing Nordson equipment. DO NOT work on equipment if standing water is present. Avoid working in a high-humidity atmosphere. Cover exposed terminals and work areas with rubber sheeting to avoid accidental contact while the Dower is ON. Pub. No. 07 97A BNORDSON CORPORATION 988 Issued /88

Manua46-69 Page-4 Temperature Controller 7. Always wear safety glasses, protective gloves (Nordson P/N 902 54) or equivalent and long-sleeved protective clothing to prevent injury from hot applicator parts, splashed hot melt adhesive and hot gun surfaces. 8. To prevent serious injury from molten adhesive under pressure, always relieve system hydraulic pressure (by triggering the gun, for example) before opening any hydraulic fitting or connection. 9. NEVER use an open torch, drill or broach when cleaning a nozzle. 0. NEVER operate equipment with a known leak in the system. SAFETY WHEN USING HOT MELT ADHESIVES AND SOLVENTS Hot Melt Adhesives. Use extreme care when working with molten material. They solidify rapidly at high temperatures and present a hazard. Severe burns can occur if the molten materials come in contact with the skin. Even when first solidified, they are still hot. 2. Always wear protective clothing and eye protection when handling molten material or working near equipment containing hot melt adhesives under pressure. 3. IF MOLTEN MATERIAL COMES IN CONTACT WITH THE SKIN. DO NOT try to remove molten material from the skin. Immediately immerse the affected area in cold, clean water. Keep the affected areas immersed until the material has cooled. DO NOT try to remove the cooled material from the skin. Cover the affected area with a clean, wet compress. In cases of severe burns, look for signs of shock. If shock is suspected, have patient lie down, use a blanket to preserve body heat and elevate the feet several inches. Call a physician immediately. issued l/88 BNORDSON CORPORATION 988 Pub.No. 0797A

Temperature Controller Manual 46-69 Page l-5 Heat Solvents. DO NOT use an open flame or uncontrolled heating device to heat solvents (for example, a small pan on an unregulated hot plate). 2. Avoid fire hazard by using a controlled heating device to heat solvents (for example, a small deep fat fryer or thermostatically controlled hot plate). 3. DO NOT USE PAINT-TYPE SOLVENTS UNDER ANY CIR- CUMSTANCES! These solvents are volatile and may be a fire and/or toxic-vapor hazard even at room temperature. 4. Always be sure the work area is adequately ventilated. Avoid prolonged or repeated breathing of solvent vapors. 5. Halogenated Hydrocarbon Solvents are dangerous when used to clean aluminum components in a pressurized fluid system. No available stabilizers prevent halogenated hydrocarbon solvents from reacting under all conditions with aluminum components in a pressurized fluid pumping system. 6. NEVER clean any aluminum component or flush any system using halogenated hydrocarbon solvents. Use Type R (P/N 270 755) solvents or contact your solvent or hot melt supplier for a non-halogenated hydrocarbon solvent for cleaning and flushing. Halogenated fluids include the following solvents: Fluorinated Solvents: Dichlorofluoromethane Trichlorofluoromethane Chlorinated Solvents: Carbon Tetrachloride Chloroform Dichloromethane Ethlylene Dichloride Methylene Chloride Monochlorobenzene Monchlorotoluene Orthodichlorobenzene Pub. No. 07 97A BNORDSON CORPORATION 988 Issued l/88

Manual 46-69 Page -6 f Temperature Controller Perchloroethylene Trichloroethylene Brominated Solvents: Ethylene Dibromide Methyl Bromide Methylene Chlorobromide Iodinated Solvents: 4 Ethyl Iodide Methyl Iodide N-butyl Iodide Propyl Iodide Issued /88 @f JORDSON CORPORATION 988 Pub. No. 07 97A

Temperature Controller Manual 46-69 Page 2-l SECTION 2 EQUIPMENT FAMILIARIZATION INTRODUCTION SPECIFICATION SUMMAReY The NordsonB Remote Temperature Controller is designed for use with Nordson H20 Spray Guns. The Remote Temperature Controller monitors and maintains the integral air heater s temperature through the use of a Resistance Temperature Detector (RTD) installed in the air heater. Control Mode Operator Interface Input Output Control Power PID: Proportional with auto reset and rate (integral and derivative). Proportional Band, Reset, Rate and Cycle Time are adjusted at the factory for optimum performance. l/2 LEDs displaying process input value and, when setpot knob is depressed, primary set point valve. LED indication of output energized (load light).. RTD input 2 wire, platinum 00 ohms @ 0 C calibrated for curve: #3850 (DIN): O.O03850LM2/ C Sensor break protection de-energizes output to protect system. Display will indicate open sensor. Upscale: EEE Downscale: - - - Triac. 5A @ 240 VAC zero-crossed switching 00 ma min load, Resistive ratings only.. 230 VAC flo%, 50/60 Hz.. 6 VA power consumption Pub. No. 07 97A ONORDSON CORPORATION 988 Issued l/88

Manual 46-69 Page 2-2 Temperature Controller Operating Environment. 30 to 30 F/O to 55 C. 0 to 90% RH, non-condensing Dimensions Height Width Depth 5.25 inches 8.25 inches 7.3 inches Issued /88 ONORDSON CORPORATION 988 Pub. No. 07 97A

Temperature Controller Manual 46-69 Page 3-l SECTION 3 PREPARATION FOR USE INTRODUCTION The following paragraphs describe procedures for unpacking, inspecting, and installing the NordsonB Remote Temperature Controller. UNPACKING No special instructions are required to unpack the components. Normal care should be taken not to damage the equipment during unpacking. INSPECTION After unpacking, inspect the controller for the conditions listed below.. Check for evidence of dents, scratches, corrosion, or other physical damage. Should any component be damaged, contact your Nordson service representative before performing any installation. 2. Check for loose electrical connections, and tighten where required. 3. Check the controller tiower cord for frayed connections and evidence of kinks. Should the power cord be damaged, contact your Nordson service representative before installing the controller. 4. Ensure all fasteners are tight, and secure where necessary. INSTALLATION A? WARNING: Turn the incoming power main circuit breaker OFF. Disconnect and lock out external electrical power to the circuit breaker before proceeding.. Connect the remote temperature controller power cord to a 230 VAC single phase power source. Pub. No. 07 97A ONORDSON CORPORATION 988 Issued /88

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Temperature Controller Manual 46-69 Page 4-l SECTION 4 OPERATING INSTRUCTIONS DESCRIPTION OF OPERATION The Single Channel Temperature Controller maintains the integral air heater s temperature at the desired level by controlling the integral air heater s power supply. A Resistance Temperature Detector (RTD) installed in the integral air heater provides feedback to the temperature controller. The white power on light on the front of the cabinet indicates when the unit is energized. The load light on the display panel indicates when power is being applied to the integral air heater. Under normal conditions, the load light will glow steadily while the air heater is warming up, and will then blink regularly as the controller maintains the air heater at the set temperature. The Band adjustment on the front panel is factory set and should not be changed. NOTE: Any changes to the factory setting of the Band will seriously impair the temperature controllers performance. SETTING THE REMOTE TEMPERATURE CONTROLLER. Turn the incoming power main circuit breaker ON. (Figure 4-l) 2. Turn the temperature controller rocker switch ON. The white light on the front panel will come on. 3. Push in and hold the control knob on the front of the controller. The digital readout will be the set point for the integral air heater. Turn the knob clockwise to increase and counterclockwise to decrease the set point. 4. Release the control knob. When the knob is released the actual temperature of the air heater is indicated. Pub. No. 07 97A ONORDSON CORPORATION 988 Issued l/88

Manual 46-69 Page 4-2 Temperature Controller Load Eight \ Digital Display I Power ON Light \ Power ON Switch Control Knob Figure 4-l Remote Temperature Controller Issued /88 ONORDSON CORPORATION 988 Pub. No. 07 97A

Temperature Controller Manual 46-69 Page 5- SECTION 5 MAINTENANCE INTRODUCTION PREVENTIVE MAINTENANCE CORRECTIVE MAINTENANCE The following paragraphs cover both preventive and corrective maintenance. Preventive maintenance covers general maintenance procedures. Corrective maintenance covers Remote Temperature Controller troubleshooting.. Keep the temperature controller as clean as possible at all times. 2. Ensure all electrical connections are secure. Tighten connections as required. 3. Avoid bending or kinking the air heater cordset. A * WARNING: The Remote Temperature Controller contains electrical potentials that can be fatal. Use extreme caution when making adjustments to the controller with the power ON. Only qualified personnel should make such adjustments. Refer to the Troubleshooting Chart on Page 5-2 for troubleshooting procedures. Pub. No. 07 97A ONORDSON CORPORATION 988 Issued /88

Manual 46-69 Page 5-2 Temperature Controller TROUBLESHOOTING Problem Possible Cause Possible Solution The load light display and white (a) The A.C. input is not con- (a) Check the A.C. input connec- power ON light will not turn netted or is connected im- tions. ON. properly. (b) Fuses have failed. (b) Replace fuses located on the front of the controller cabinet. If fuses continue to blow, check for short circuits in the wiring or heater cartridges. The display indicates EEE. (a) An open RTD. (a) Repair or Replace. (b) A jumper (5) is not being used between terminals and 6. (b) Connect per Wiring Diagram (Page 5-3). A display error. The sensor is connected improper- Check the sensor location, connecly* tions, and the sensing element. Repair or replace the sensor as required. RTD - Place a 00 ohm resistor across the sensor terminals. The indicator is functioning properly if the display indicates approximately O C/32 F. The load light will not turn ON. (a) An open RTD. (a) Repair or Replace. (b) The load circuit is open. (c) tezu.ilty temperature control- (b) Check th e connection to the integral air heater. Check the heater cartridges and overtemperature thermostat. (See Integral Air Heater Troubleshooting Section in your H20 Spray Gun Manual.) (c) Call your Nordson Service Representative. The load light will not turn OFF. A short circuit between terminals With the power OFF, measure the 3 and 4 on the back of the resistance across pins 3 and 4. If temperature controller. short circuited, call your Nordson Service Representative. Issued /88 ONORDSON CORPORATION 988 Pub. No. 07 97A

Temperature Controller Manual 46-69 Page 5-3 - Ll 8 a 8 dc9qf-j 9. 4-7 L s I 6 3 - Jl / \ L2p 6,8 0 0 ~odoooo\o s 0 023466 5 CONTROLLER 4-4 - 3 3-2 2 6 7 s 2 3 4 t LIGHT Figure 5- - Remote Temperature Controller Wiring Diagram Pub. No. 07 97A ONORDSON CORPORATION 988 Issued l/88

Manual 46-69 Page 5-4 Temperature Controller This Page intentionally Left Blank. Issued l/88 ONORDSON CORPORATION 988 Pub. No. 07 97A

Temperature Controller Manual 46-69 Page 6-l SECTION 6 ILLUSTRATED PARTS LIST COLUMN IDENTIFICATION The Item No. column indicates the number assigned to the part in associated figure. A dash is used for parts that are not shown. The Part No. column indicates the Nordson part number. A dash signifies that the item is a nonsaleable part or a nonsaleable subassembly of a saleable assembly. The Description column gives the name of the part together with its dimensions and other physical properties, where appropriate. The Req d column indicates the quantity required per unit or assembly. When the item is listed for reference only or the quantity is not applicable, the term Ref or a dash, respectively, appears in the column. Pub. No. 07 97A ONORDSON CORPORATION 988 Issued l/88

Manual 46-69 Page 6-2 Temperature Controller One Channel Temperature Controller Parts List Item Part No. No. Description Req d 2 3 4 5 6 7 8 9 0 2 3 4 5 6 7 8 9 20 2 22 23 24 25 26 27 09 093 Cabinet, Gun Control 07 887 Handle, 6 Inch Mounting 0 85 Connector, Strain Relief 09 250 Cord, Power, with Terminals 274 650 Gasket, Connector, Cordset, Unit 274 65 Gasket, Connector Connector, Socket, 2 Pin 274 653 Cover, Connector, Socket, 2 Pin 982 22 Screw, Pan Hd, M3 x 0.5 x 0 983 4 Washer, Flat, Narrow, M3 984 700 Nut, Hex, M3 Tag, Warning, Disconnect Power 985 Rivet, Pop, 332 x.032-.25 Nameplate 937 59 Switch, DP Strocker 933 477 Fuse Holder, 5 x 20 mm 600 082 Nameplate, Nordson Oval 984 529 Nut, Spring, Push on,.25 939 257 Lamp, Indicator, Rect, White 08 976 Control, Temperature, Gun, Degree F 85 90 Stand-Off, Terminal Block 98079 Screw, Pan Hd, #8-32 x.625 983 Washer, Lock, Split, #8 933 075 Strip, Marker, 8 Station 933 074 Block, Terminal, 8 Station 804 655 Kit, Ground Stud Wire Group 939 709 Fuse, 0 AMP, 5 mm x 20 mm, 250 VAC 4 4 4 6 2 2 2 4 4 2 Issued /88 ONORDSON CORPORATION 988 All Rights Resewed Pub. No. 07 97A