COMPLETE HEATING SYSTEMS FROM ESPAR

PRODUCT CATALOGUE 04 COMPLETE HEATING SYSTEMS FROM ESPAR MAY 04 A WORLD OF COMFORT Espar

PRODUCT CATALOGUE 04 QUICK-REFERENCE GUIDE Espar heaters have become one of the most popular money saving products available in the heavy-duty truck market today. Typical savings using an Airtronic D can be as much as $6,000 per unit per year based on current fuel prices. Below you will find the most popular selling kit numbers for our air and coolant heater models. For a detailed listing of our complete product line including heater kits, accessories and controllers for heavy truck, light truck, school bus, industrial and oilfield markets please see the following pages. All the heater products mentioned on the Quick-Reference pages are EPA Verified and CARB compliant for worry-free operation anywhere in the United States. AIRTRONIC D DIESEL AIR HEATER / TRUCK BUNK HEATER The Airtronic D puts out 7,500 BTU of clean comfortable heat and is ideal for bunk heating in all makes of heavy-duty trucks. It has a higher heat output than competitive models and is equipped with a standard fan-mode for nights when air circulation is preferred instead of heating. The most popular Airtronic D kit is listed below. It comes with everything needed for installation including: Heater, Digi-Max Controller, fuel system, mounting hardware kit and all ducting. Airtronic D Truck Kit with Digi-Max Controller 0 80 69 06 The Digi-Max Controller is the latest generation of heater controls and is an Espar exclusive. It provides an easy to set digital display, an onboard ambient air temperature sensor, an adjustable auto shutoff, adjustable low voltage protection, records maintenance hours and displays trouble shooting tips for fault codes displayed. HYDRONIC D5 DIESEL COOLANT HEATERT / ENGINE PRE-HEATER The Hydronic D5 generates 7,500 BTU of heat for quickly pre-heating your trucks engine on those cold winter mornings. It is typically timer operated and can be programmed to begin work up to an hour before you are ready to start work, pre-heating the entire cooling system and providing an easier start along with instant cab heat and window defros ting. Manual start and stop is also available. The most popular Hydronic D5 kits are listed below. One comes in a rugged-duty box for protection and long-life in external mountings. The kits come with: Heater, 7-day timer, fuel system and necessary components for a typical truck installation. Hydronic D5 Boxed Unit w/ 7 Day Timer 5 8 9 054 Hydronic D5 Unboxed w/ 7 Day Timer 5 8 9 05 Use of an engine pre-heater reduces cold start wear on internal components, reduces stress on the starting/cranking system, and can help extend DOC/DPF regen and replacement cycles by reducing cold-start white smoke. COMBO KITS DIESEL AIR AND COOLANT HEATER PACKAGES In some markets the weather is cold enough that drivers may prefer to run the Airtronic D for cab heat and the Hydronic D5 for engine preheating. In this case the driver will typically use the D for a comfortable night s sleep and turn the engine pre-heater on about an hour before getting up ensuring a reliable engine start and quicker start of operation. Combo Kits are specially priced and include both the D with Mini-Controller and D5 with 7-Day timer along with the mounting components mentioned above. The most popular numbers for combo kits with Hydronic D5 w/7-day Timer & Airtronic D w/mini-controller are: Airtronic D with Mini controller and Hydronic D5 with 7 day timer 0 8 5 056 Airtronic D with Mini controller and Boxed Hydronic D5 with 7 day timer 0 8 5 057 HEATER INSTALLATION TIPS For a time saving video showing a typical Class 8 truck installation for each of these products please visit the Espar website at www.espar.com and see the links along the right side of the main Downloads page.see your local dealer for special pricing on quantity purchases of money-saving Espar heaters.

PRODUCT CATALOGUE 04 QUICK-REFERENCE GUIDE INTRODUCTION PAGE On the following pages you will find the entire offering of Espar heaters, heater kits, control options and accessories. Below are some tips on how to best choose the products you are looking for. PAGE LAYOUT The Product Catalog is a complete listing of the products we sell. In the heater section, you can trace the heater you are considering straight across to the dots in the columns on the right side of the page. These columns have a header row showing the items offered - with the dots indicating which of them actually come in the kit being selected. In the accessory section, you trace the accessory across to the dots on the far right to see what heaters that component is used with. HEATER CHOICES Our heaters come in both and 4 Volt offerings and in Gasoline (B prefix) and Diesel (D prefix) models. When selecting a heater model, be sure to begin with the right voltage and fuel type for your application. The Basic heaters shown are just that, a bare heater, and are usually used as replacements. If a heater price seems too low, compared to other models, be sure it s not a basic kit. RECOMMENDED There are a variety of kits and components in the catalog that may look similar. When more than one item is listed, look for the label. This indicates that item is one of the more commonly sold products of those that are listed. However, we want to make sure you get the right pieces for the job so if you are in doubt please don t hesitate to call your local regional sales manager or our tech service department (800-87-4800) for assistance. EMISSIONS Espar offers more EPA Verified / CARB Compliant heater choices than any other manufacturer. Look for the EPA label when selecting a heater for specific applications. AIRTRONIC HEATER KITS Unless specified otherwise these kits are usually sold as complete with installation components. The variables are usually limited to multiple controller and fuel pickup choices. These are all noted in the kit description and in the columns on the right side of the page. HYDRONIC HEATER KITS Unless otherwise note these units are typically sold ala-carte with the heater kit, timer/controller and even installation kits purchased separately to provide maximum installation flexibility. Always check the description and the kit component listing in the columns on the right side of the page. CONTROLLERS Espar offers a variety of controllers for a l m o s t every heater model and application combination. The most popular air heater controller is the Digi-Max Controller with the 7-Day (truck) and Programmable (school bus) timers the most popular for coolant heaters. School bus and/or industrial applications using coolant heaters may also choose to include the Multi-Function Switch.

4 PRODUCT CATALOGUE 04 QUICK-REFERENCE GUIDE FUEL PICK-UP / FMP OPTIONS: Espar makes a number of fuel pickup and fuel pump mounting options to help streamline installations. Below you will find a summary of some of those choices. UNIVERSAL PICKUP Unless designated otherwise, Espar heater kits that show to have a fuel pickup tube come with our Universal Pickup. This offers the flexibility of a typical cut-the-tank installation or the ability to remove the center NPT fitting for installation in a NPT port on the fuel tank (if available). NO PICKUP - Kits marked No Pickup do not have a fuel pickup tube. A variety of pickup tubes, including those for specialty use or to be used with NPT compression fittings, are located in the fuel section. Choosing the right fuel pickup can save time and provide a custom installation. SPECIALTY KITS: Espar manufactures several specialty kits to provide the best heater life and maximum levels of reliability and safety for end-users. HIGH ALTITUDE Espar provides a number of options to get the best performance from units operating at higher altitudes where the air is thin and heaters tend to run rich. These include: A full heater truck kit - OR - a fuel metering pump adjusted for full-time high altitude operation or a plug-andplay module for leaning out fuel delivery. The latter two can be used to modify a standard heater kit for HA operation. All are geared toward heaters in applications spending longer amounts of time operating above 4,900 ft. VENT PICKUP Kits marked Vent Pickup come with a fuel pickup tube made for installation using the trucks fuel system vent port. EXTERNAL / INTERNAL FMP The Espar FMP s, or fuel metering pumps, can pull fuel 6 and push it approximately 0, thus the FMP needs to be located within 6 of the primary fuel source. Coolant heater kits with an External FMP typically are used when the heater is located more than 6 from the fuel source. BOXED: Kits marked Boxed means the heater comes installed in a rugged metal enclosure for protection and long-life. The box is usually frame rail mounted but can also be used in a variety of industrial or heavy equipment applications. Espar s large coolant heater models use a heavy-duty box and carries a direct replacement footprint for many legacy heaters in the field.

PRODUCT CATALOGUE 04 5 CONTENTS CHAPTER TITLE CONTENT PAGE I Contents Table of Contents 5 HEATERS AND KIT BREAKDOWN (Scope of Delivery) AIR HEATERS AIRTRONIC D, Truck Kits 6 AIRTRONIC D, High altitude kits 6 AIRTRONIC D, Spare parts 7 AIRTRONIC D4 / B4 8 AIRTRONIC D4 / B4, Spare parts 9 BLC compact 0 AIRTRONIC B / D5 D8LC COOLANT HEATERS HYDRONIC B / D5 SC 4 HYDRONIC B / D5 SC, Spare parts 5 Pick-Up Truck Kits (After Market) 6 HYDRONIC II B5E / HYDRONIC II D5E 7 HYDRONIC B / D5 S 8 COMBO KIT - AIRTRONIC D and HYDRONIC D5 Truck Kit 9 COMBO KIT - AIRTRONIC D and HYDRONIC D5 Boxed Truck Kit 9 COMBO KIT - AIRTRONIC D4 and HYDRONIC D5 Truck Kit 0 HYDRONIC 0 / M, Spare parts HYDRONIC M-II, Spare parts E-Guardian 4 HYDRONIC L-II / 6 / 4 / 0 / 5 5 HYDRONIC L-II Boxed Heater Kits 6 Accessories Parts Guide Timers and Controlers Table 8 Control Options and Timers 9- Testers, Adapters and Special Tools - Fuel System 4-7 Mounting Parts 8-40 Bulk Wiring 4 Fuse Holders, Fuses and Breakers 4-4 Terminals and Connectors 44-47 Power Converters V to 4V 48 Exhaust 50-5 Ducting 54-60 Coolant Pumps 6 Plumbing 6-65 Fuel System Guide 66 Ducting Rating Guide 67-79

6 PRODUCT CATALOGUE 04 AIRTRONIC DIESEL AIR - 7,500 BTU SCOPE OF DELIVERY Heater Harness Fuel System Ducting Mounting Bracket Control Options / Timers Fuel Pickup Pipe Hardware Kit Exhaust Pipe Intake Pipe Manuals AIRTRONIC D - Carb Approved Basic Heater V with fuel pump - No installation parts 5 069 05 0000 Basic Heater 4V with fuel pump - No installation parts 5 070 05 0000 JE Universal Installation Kit V and 4V 5 069 80 0000 Espar Universal Installation Kit V and 4V 0 80 69 080 AIRTRONIC D - Carb Approved HEATER WITH INSTALLATION KIT Truck Kit V w/ Digi-Max Controller w/ Universal pick up 0 80 69 06 Truck Kit V w/ Digi-Max Controller, no fuel pick-up pipe 0 80 69 06 Truck Kit V w/ Thermostat w/ Universal pick up pipe 0 80 69 08 Truck Kit V w/ Thermostat w/ 90 outlet hood w/universal pick up pipe 0 80 69 084 Truck Kit V w/ Mini-Controller w/universal pick up pipe 0 80 69 085 Truck Kit V w/ 7-Day Timer w/universal pick up pipe 0 80 69 086 Truck Kit V w/ 90 outlet hood, no fuel pick up pipe 0 80 69 088 Truck Kit V w/ Mini-Controller w/ pick-up pipe for vent fitting 0 80 69 09 Truck Kit V w/ Thermostat, no fuel pick-up pipe 0 80 69 095 Truck Kit V w/ Mini-Controller, no fuel pick-up pipe 0 80 69 096 Truck Kit 4V w/ Thermostat w/ Universal pick up pipe 0 80 70 08 Truck Kit 4V w/ Mini-Controller w/ Universal pick up pipe 0 80 70 085 AIRTRONIC D CAMPER DIESEL - Carb Approved Camper Heater V with fuel pump - (Limited in stock) 5 6 05 0000 HIGH ALTITUDE COMPENSATION KITS - FOR UNRESTRICTED HEATER USE OVER 5000 FEET High altitude fuel pump 4 0 00 00 00 High altitude compensator - Can not be used with heaters that have "H-Kit" on factory label 0 900 70 00 07 High altitude sensor - Only use with heaters that show H-Kit on their factory label 000 00 AIRTRONIC TRAINING KIT Airtronic D - with carrying case and mini controller 0 80 69 0 8 Hardware Kit INCLUDES: Fuel System INCLUDES: Fuel Clamps Grommets Ducting Clamps End Caps Clamps Nuts Exhaust Clamps Washers Exhaust Brackets 5mm Fuel Line Cable Ties Mounting Screws Routing Clamps Plastic Fuel Line.5mm Fuel Line Refer to the Accessories Section for ducting components and additional accessories. For the addition of engine preheat, refer to the Combo Truck Kits Section.

PRODUCT CATALOGUE 04 7 AIRTRONIC Diesel DIESEL AIR - 7,500 BTU Spare parts 5 069 05 00 00 The parts shown are for the most common V model heater of this type - model #-, top right corner Blower Unit 5 069 99 000 Control Unit 50 00 00 Glow Pin 5 069 0 00 Atomizer Screen 5 069 0 00 Combo-Sensor (Flame / Overheat) 5 069 0 000 Fuel Metering Pump 459 0 0000 Flexible Exhaust Tube 4mm 60 6 557 Fuse 0A Blade Type 5670055 Fuse 5A 04 00 079 Digi-Max Controller 0 800 70 500 Thermostat 5670097 Fuel Pump Screen 0 00 00 06

8 PRODUCT CATALOGUE 04 AIRTRONIC 4 DIESEL AIR HEATER -,600 BTU SCOPE OF DELIVERY Heater Harness Fuel System Ducting Mounting Bracket Control Options / Timers Fuel Pickup Pipe Hardware Kit Exhaust Pipe Intake Pipe Manuals AIRTRONIC B4 GASOLINE Gasoline Basic Heater V with fuel pump 0 8 05 00 00 AIRTRONIC D4 DIESEL - Carb Approved Basic Heater V with fuel pump - No installation parts 5 05 00 00 Basic Heater 4V with fuel pump - No installation parts 5 4 05 00 00 Universal Install Kits JE Unversal Installation Kit V and 4V 5 80 00 00 Espar Universal Installation Kit V and 4V 0 8 04 80 Espar Universal Installation Kit V and 4V (no fuel pick-up) 0 8 04 0 AIRTRONIC D4 TRUCK KITS - Carb Approved HEATER WITH INSTALLATION KIT Truck Kit V with Digi-Max Controller 0 8 04 Truck Kit V w/thermostat 0 8 04 8 Truck Kit V w/mini-controller 0 8 04 85 Truck Kit 4V w/mini-controller 0 8 4 04 85 AIRTRONIC B4 GASOLINE TRUCK KIT v with mini controller 0 88 0485 AIRTRONIC 4 CARGO KITS Cargo Kit V with Thermostat 0 900 00 04 0 x x = cargo bracket = exhaust with plate Hardware Kit INCLUDES: Fuel System INCLUDES: Fuel Clamps Ducting Clamps Clamps Nuts Washers 5mm Fuel Line Cable Ties Routing Clamps Plastic Fuel Line Grommets End Caps.5mm Fuel Line Exhaust Clamps Exhaust Brackets Mounting Screws Refer to the Accessories Section for ducting components and additional accessories. For the addition of engine preheat, refer to the Combo Truck Kits Section.

PRODUCT CATALOGUE 04 9 AIRTRONIC 4 DIESEL AIR HEATER -,600 BTU Spare parts 5 05 00 00 The parts shown are for the most common V model heater of this type - model #-, top right corner Blower Unit 5 99 000 Control Unit 50 00 005 Glow Pin 5 069 0 00 Atomizer Screen 5 069 0 00 Combo-Sensor (Flame / Overheat) 5 069 0 000 Fuel Metering Pump 459 0 0000 Flexible Exhaust Tube, 4mm 60 6 550 Fuse 0A Blade Type 5670055 Fuse 5A 04 00 079 Digi-Max Controller 0 800 70 500 Thermostat 5670097 Fuel Pump Screen 0 00 00 06

0 PRODUCT CATALOGUE 04 BLC compact Gasoline Air Heater 7,500 BTU SCOPE OF DELIVERY Heater Harness Fuel System Ducting Mounting Bracket Control Options / Timers Fuel Pickup Pipe Hardware Kit Exhaust Pipe Intake Pipe Manuals BLC COMPACT Basic Heater volt with fuel pump 0 766 05 00 00 Universal Installation Kit volt 0 89 76 0 80 BLC Compact with Thermostat 0 87 66 0 00 Hardware Kit INCLUDES: Fuel System INCLUDES: Fuel Clamps Ducting Clamps Clamps Nuts Washers 5mm Fuel Line Cable Ties Routing Clamps Plastic Fuel Line Grommets End Caps.5mm Fuel Line Exhaust Clamps Exhaust Brackets Mounting Screws Refer to the Accessories Section for ducting components and additional accessories. For the addition of engine preheat, refer to the Combo Truck Kits Section.

PRODUCT CATALOGUE 04 AIRTRONIC B5 GASOLINE AIR HEATER - 8,800 BTU AIRTRONIC D5 DIESEL AIR HEATER - 8,800 BTU SCOPE OF DELIVERY Heater Harness Fuel System Ducting Mounting Bracket Control Options / Timers Fuel Pickup Pipe Hardware Kit Exhaust Pipe Intake Pipe Manuals AIRTRONIC B5 - GASOLINE Basic Heater V with fuel pump with outlet hood 0 859 05 00 00 AIRTRONIC D5 - Carb Approved - DIESEL Basic Heater V with fuel pump with outlet hood 5 6 05 00 00 Basic Heater 4V with fuel pump with outlet hood 5 6 05 00 00 UNIVERSAL INSTALL KITS JE Universal Installation Kit V and 4V 5 6 80 00 00 Espar Universal Installation Kit V and 4V 0 8 6 05 80 AIRTRONIC D5 TRUCK KITS - Carb Approved - DIESEL Truck Kit V (no control) 0 8 6 05 0 Truck Kit V w/thermostat 0 8 6 05 CARGO KITS Cargo Kit V w/thermostat Does Not Include Heater 0 900 00 05 50 B5 AIRTRONIC Heater Assembly V No controller 0 88 59 05 0 = cargo bracket = exhaust with plate Hardware Kit INCLUDES: Fuel System INCLUDES: Fuel Clamps Ducting Clamps Clamps Nuts Washers 5mm Fuel Line Cable Ties Routing Clamps Plastic Fuel Line Grommets End Caps.5mm Fuel Line Exhaust Clamps Exhaust Brackets Mounting Screws Refer to the Accessories Section for ducting components and additional accessories. For the addition of engine preheat, refer to the Combo Truck Kits Section.

PRODUCT CATALOGUE 04 D8LC DIESEL AIR HEATER - 7,00 BTU NOTE: No installation kits available for this heater. D8LC Basic Heater volt 5 890 00 00 00 INCLUDES: Control Unit Fuel Pump Rheostat Switch External Temperature Sensor Combustion Air Tube Shock Mounts Mounting Bracket (large) Mounting Bracket (small) Basic Heater 4 volt 5 89 00 00 00 INCLUDES: Control Unit Fuel Pump Rheostat Switch External Temperature Sensor Combustion Air Tube Shock Mounts Mounting Bracket (large) Mounting Bracket (small) Accessories Harness Fuel Exhaust Controls External Harness 0 feet 0 900 70 08 0 External Harness 5 feet 0 900 70 08 0 Fuel line 5.0mm black rubber, suction side 60 75 50 Fuel line.0mm white plastic, pressure side 890 7 Fuel line connector piece.5mm for mm fuel line 60 75 00 Fuel pick-up pipe 4mm 0 900 0 0 58 Clamp 9mm for.5mm hose 0 068 00 90 98 Clamp mm for 5mm hose 0 068 0 0 98 Flexible stainless steel exhaust 4mm 5500 Exhaust clamp 5 09 004 Exhaust end cap for 4mm 000 40 0 00 Flexible air intake 0mm SPECIAL ORDER 0 4 5 00 00 Thermostat volt 5670097 Thermostat 4 volt 5670096 External Temperature Sensor, extension harness 5 48 89 40 00 Refer to the Accessories Section for ducting components and additional accessories.

PRODUCT CATALOGUE 04 NOTES:

4 PRODUCT CATALOGUE 04 HYDRONIC B5 SC GASOLINE COOLANT HEATER - 7,00 BTU HYDRONIC D5 SC DIESEL COOLANT HEATER - 7,00 BTU SCOPE OF DELIVERY If installation is more than 6 feet from the fuel tank, kits with external fuel pumps are required. Heater Harness Fuel System * Coolant Hose Mounting Bracket Control Options / Timers Fuel Pickup Pipe Hardware Kit o Exhaust Pipe Intake Pipe Boxed Manuals HYDRONIC D5 SC - DIESEL Basic Heater volt 5 9 05 00 00 Universal Installation Kit volt 5 800 90 05 0 Universal Installation Kit volt w/relay 5 800 90 05 Basic Heater volt with External Fuel Pump 5 5 05 00 00 Universal Installation Kit volt 5 800 90 05 Basic Heater 4 volt 5 47 05 00 00 Universal Installation Kit 4 volt 5 009 80 00 00 HYDRONIC D5SC (INTERNAL FMP) TRUCK KITS - DIESEL volt Kit 5 8 9 05 0 volt Kit with 7 day timer 5 8 9 05 volt Boxed Kit 5 8 9 05 40 volt Boxed Kit with 7 day timer 5 8 9 05 4 volt Boxed Kit with 7 day timer & vent tube pick-up pipe 5 8 9 05 5 volt Boxed Kit with no pick-up pipe 5 8 9 05 56 HYDRONIC D5SC (EXTERNAL FMP) TRUCK KITS - DIESEL volt Kit 5 8 5 05 0 volt Kit with 7 day timer 5 8 5 05 volt High altitude with mini timer 5 8 5 05 volt Boxed Kit 5 8 5 05 40 volt Boxed Kit with 7 day timer 5 8 5 05 4 HYDRONIC D5 SC OFF-HIGHWAY KITS - DIESEL 4 volt with External Fuel Pump 5 8 47 05 0 4 volt with External Fuel Pump and timer 5 8 47 05 Boxed 4 volt with External Fuel Pump 5 8 47 05 55 Boxed 4 volt with External Fuel Pump and timer 5 8 47 05 57 HYDRONIC D5 SC AUTOMOTIVE PICK-UP KITS - DIESEL volt with 7 day timer 5 8 9 05 * HYDRONIC B5 SC - GASOLINE Basic Heater volt with external fuel pump 0 80 05 00 00 Universal Installation Kit volt 5 800 90 05 HYDRONIC B5SC TRUCK KIT - GASOLINE volt with External Fuel Pump 0 88 0 05 0 HYDRONIC B5 SC AUTOMOTIVE PICK-UP KIT - GASOLINE volt with External Fuel Pump 0 88 0 05 * HYDRONIC 4/5 SC COOLANT PUMP SERVICE KIT 5 800 60 00 05 = includes blower relay connection * = harness has blower relay Refer to the Accessories Section for ducting components and additional accessories. For the addition of cab heat, refer to the Combo Truck Kits Section.

PRODUCT CATALOGUE 04 5 HYDRONIC 5 SC DIESEL COOLANT HEATER - 7,00 BTU Spare parts 5 9 05 00 00 HYDRONIC 5 SC DIESEL COOLANT HEATER - 7,00 BTU W/EXTERNAL FUEL PUMP 5 5 05 00 00 The parts shown are for the most common V model heater of this type - model #-, top right corner Combustion Air Blower 0 759 99 500 Electronic Control Unit (HYDRONIC 4) 50 0 000 Electronic Control Unit (HYDRONIC 5) 50 0 900 Coolant Pump 5 9 5 0000 Glow Pin with Cable 5 06 0 000 Fuel Metering Pump internal 4504 0 0000 Fuel Metering Pump external 457 04 0000 Flame Sensor 5 90 5 0000 Overheat Sensor with Cable 5 9 0 00 Fuse 5A Blade Type 04 00 089 Flexible Exhaust Tube, 4mm 60 6 550 Timer, 7-Day 000 0 600 Programmable Timer, Volt 56704 Fuel Pump Screen 0 00 00 06 Spare parts shown are common for Hydronic 4 + 5 heaters. Hydronic 5 Heaters used in ParkSmart + Max Power Systems may have a different control unit. Please refer to serial # on heater.

6 PRODUCT CATALOGUE 04 PICK-UP TRUCK KITS HYDRONIC D5 DIESEL COOLANT HEATER - 7,00 BTU SCOPE OF DELIVERY If installation is more than 6 feet from the fuel tank, kits with external fuel pumps are required. Heater Harness Fuel System Coolant Hose Mounting Bracket Control Options / Timers Fuel Pickup Pipe Hardware Kit Exhaust Pipe Intake Pipe Boxed Manuals PICK-UP TRUCK KITS (AFTER MARKET) DODGE KITS 00-007 5.9 L with mini timer 5 8 9 05 * GM DURAMAX KITS Frame dimensions not larger than 5mm high, 77mm wide Mini Timer and external FMP Right side mount 5 8 5 05 75 FORD POWERSTROKE KITS Frame rail dimensions not larger than 04mm high, 77mm wide Mini timer and external FMP 5 8 5 05 85 UNIVERSAL PICK UP TRUCK INSTALLATION KIT D5E Diesel Pick Up Truck kit 5 85 6 05 B5E Gasoline Pick Up Truck kit 5 89 04 05 00 SPRINTER CONVERSION KIT WITH MINI-TIMER Converts auxiliary heater into preheater (006 and earlier models) 4 0 00 00 00 RELATED PARTS Blower Control Module /4V 5 800 70 40 40 Mini Timer (Green Display) 000 60 00 EasyStart T Controller 000 88 00 * = harness has blower relay Hardware Kit INCLUDES: Fuel System INCLUDES: Fuel Clamps Grommets Ducting Clamps End Caps Clamps Nuts Exhaust Clamps Washers Exhaust Brackets 5mm Fuel Line Cable Ties Mounting Screws Routing Clamps Plastic Fuel Line.5mm Fuel Line For spare parts refer to Hydronic D5 listing on page Refer to the Accessories Section for ducting components and additional accessories.

PRODUCT CATALOGUE 04 7 HYDRONIC II B5 E GASOLINE COOLANT HEATER - 7,00 BTU HYDRONIC II D5 E DIESEL COOLANT HEATER - 7,00 BTU SCOPE OF DELIVERY Heater Harness Fuel System Coolant Hose Mounting Bracket Control Options / Timers Fuel Pickup Pipe Hardware Kit Exhaust Pipe Intake Pipe Boxed Manuals HYDRONIC II D5 E - DIESEL Basic Heater volt 5 56 05 00 00 JE Universal installation kit volt 5 56 80 00 00 HYDRONIC II D5E TRUCK KIT - DIESEL volt with External Water and Fuel Pump 5 85 6 05 0 volt Automotive installation kit 5 85 6 05 Boxed volt with External Water and Fuel Pump 5 85 6 05 40 HYDRONIC II B5E - GASOLINE Basic Heater volt 0 904 05 00 00 volt Automotive Kit 5 89 04 05 00 JE Universal installation kit volt 5 56 80 00 00 = Includes blower relay connection

8 PRODUCT CATALOGUE 04 HYDRONIC B5 S GASOLINE COOLANT HEATER - 7,00 BTU HYDRONIC D5 S DIESEL COOLANT HEATER - 7,00 BTU SCOPE OF DELIVERY If installation is more than 6 feet from the fuel tank, kits with external fuel pumps are required. Heater Harness Fuel System Coolant Hose Mounting Bracket Control Options / Timers Fuel Pickup Pipe Hardware Kit Exhaust Pipe Intake Pipe Boxed Manuals HYDRONIC D5 S - DIESEL Basic Heater volt 5 7 05 00 00 Basic Heater volt w/universal install kit 5 86 05 00 00 Basic Heater 4 volt 5 8 05 00 00 Universal Installation Kit 4 volt (Limited Stock) 5 8 80 00 00 Basic Heater 4 volt 5 46 05 00 00 Universal Installation Kit 4 volt 5 009 80 00 00 HYDRONIC D5S TRUCK KIT - DIESEL volt with External Water and Fuel Pump 5 8 7 05 0 volt with External Water and Fuel Pump with timer 5 8 7 05 Boxed volt with water pump and fuel pump mounted inside box 5 8 7 05 45 Boxed volt with water pump mounted outside box 5 8 7 05 40 HYDRONIC D5S OFF-HIGHWAY KIT - DIESEL 4 volt with External Water and Fuel Pump 5 8 8 05 0 HYDRONIC B5 S - GASOLINE Basic Heater volt with external water and fuel pump 0 89 05 00 00 HYDRONIC B5 S - GASOLINE volt with external water and fuel pump with universal installation kit 0 86 05 00 00 = includes blower relay connection

PRODUCT CATALOGUE 04 9 AIRTRONIC / HYDRONIC 5 Combo Kits DIESEL volt only SCOPE OF DELIVERY Heater Harness Fuel System Coolant Hose Mounting Bracket Control Options / Timers Fuel Pickup Pipe Hardware Kit Exhaust Pipe Intake Pipe Boxed Manuals AIRTRONIC / HYDRONIC 5 SC - DIESEL Truck Kit INCLUDES: 7-Day Timer 0 8 5 0 50 d Thermostat volt Truck Kit INCLUDES: 7-Day Timer 0 8 5 0 56 d Mini Controller Truck Kit with External Fuel Pump INCLUDES: 7-Day Timer 0 8 5 0 58 d Mini Controller Boxed Truck Kit INCLUDES: 7-Day Timer 0 8 5 0 57 d Mini Controller AIRTRONIC / HYDRONIC 5 S - DIESEL Truck Kit INCLUDES: 7-Day Timer 0 8 5 0 6 d Mini Controller Boxed Truck Kit INCLUDES: 7-Day Timer 0 8 5 0 60 d Digi-Max Controller AIRTRONIC / HYDRONIC 5 E - DIESEL Truck Kit No Timer 0 8 5 0 6 d Digi-Max Controller Boxed Truck Kit No Timer 0 8 5 0 6 d Digi-Max Controller d = double fuel Pick-up pipe Refer to the Accessories Section for ducting components and additional accessories. For the addition of engine preheat, refer to the Combo Truck Kits Section.

0 PRODUCT CATALOGUE 04 AIRTRONIC 4 / HYDRONIC 5 Combo Kits DIESEL Volt only SCOPE OF DELIVERY Heater Harness Fuel System Coolant Hose Mounting Bracket Control Options / Timers Fuel Pickup Pipe Hardware Kit Exhaust Pipe Intake Pipe Boxed Manuals AIRTRONIC 4 / HYDRONIC 5 - Carb Approved Truck Kit INCLUDES: 7-Day Timer 0 8 5 40 50 d Mini Controller Boxed Truck Kit INCLUDES: 7-Day Timer 0 8 5 40 5 d Mini Controller

PRODUCT CATALOGUE 04 NOTES:

PRODUCT CATALOGUE 04 HYDRONIC 0 / M DIESEL COOLANT HEATER -,400 BTU SCOPE OF DELIVERY Heater Harness Fuel System Coolant Hose Mounting Bracket Control Options / Timers Fuel Pickup Pipe Hardware Kit Exhaust Pipe Intake Pipe Boxed Manuals HYDRONIC 0 / M Basic Heater volt with Fuel Pump 5 60 05 00 00 Universal Installation Kit volt 5 8 60 0 80 Basic Heater 4 volt with Blinkcode 5 7 05 00 00 Universal Installation Kit and 4 volt 5 8 7 0 80 HYDRONIC 0 / M - BOXED KITS Boxed volt with Internal Fuel Pump (max. 6ft. of fuel line) 5 8 60 0 55 Boxed volt with External Fuel Pump 5 8 60 0 56 Boxed 4 volt 5 8 7 0 55 Boxed 4 volt with External Fuel Pump 5 8 7 0 56 HYDRONIC M DIESEL COOLANT HEATER -,400 BTU - 4V Spare parts 5 7 05 00 00 Combustion Air Blower 5 6 99 500 Flame Sensor 5 86 0 000 Overheat Sensor 5 997 99 400 Temperature Sensor 5 86 99 04 Sensor O-Ring 0 75 Control Unit 50 00 004 Fuse 0A Blade Type 5670055 Coolant Pump 5 86 5 0 00 Coolant Pump O-Ring 0 75 0 Fuel Metering Pump 5 96 45 00 00 Flexible Exhaust Tube, 0mm 60 6 580 Fuel Hose,.5mm 60 75 00 Fuel Hose, 5.0mm 60 75 50 Fuel Line,.0mm Clear Plastic 890 7 Fuel Line,.5mm Black Plastic 890 0 Clamp 9mm 0 06 00 90 98 Clamp mm 0 06 0 0 98 Cable Tie, 97mm 559000 Timer, 7-Day 000 0 6 00 Programmable Timer, Volt 56704 Fuel Pump Screen 0 00 00 06 Hardware Kit INCLUDES: Fuel System INCLUDES: Fuel Clamps Ducting Clamps Clamps Nuts Washers 5mm Fuel Line Cable Ties Routing Clamps Plastic Fuel Line Grommets End Caps.5mm Fuel Line Exhaust Clamps Exhaust Brackets Mounting Screws Refer to the Accessories Section for ducting components and additional accessories. For the addition of engine preheat, refer to the Combo Truck Kits Section.

PRODUCT CATALOGUE 04 HYDRONIC M-II SERIES: 7,00,,450, 4,000 BTU - CARB APPROVED SCOPE OF DELIVERY Heater Harness Fuel System Ducting Coolant Hose Mounting Bracket Control Options / Timers Fuel Pickup Pipe Hardware Kit Exhaust Pipe Intake Pipe Manuals Boxed Manuals HYDRONIC M8 biodiesel volt 5 470 05 00 00 HYDRONIC M8 biodiesel 4 volt 5 47 05 00 00 HYDRONIC M0 volt 5 44 05 00 00 HYDRONIC M0 4 volt 5 45 05 00 00 HYDRONIC M volt 5 47 05 00 00 HYDRONIC M 4 volt 5 47 05 00 00 HYDRONIC M8 biodiesel volt Boxed Kit 5 84 70 08 0 HYDRONIC M8 biodiesel 4 volt Boxed Kit 5 84 7 08 0 HYDRONIC M0 volt Boxed Kit 5 84 4 0 0 HYDRONIC M0 4 volt Boxed Kit 5 84 5 0 0 HYDRONIC M volt Boxed Kit 5 84 7 0 HYDRONIC M 4 volt Boxed Kit 5 84 7 0 HYDRONIC M volt Boxed Kit w/high Capacity Pump 5 84 7 00 HYDRONIC M 4 volt Boxed Kit w/high Capacity Pump 5 84 7 00 4 UNIVERSAL INSTALLATION KITS JE Universal Installation Kit V / 4V 5 45 80 00 00 * Espar Universal Install V with diagnostic connection 5 800 90 0 Espar Universal Install 4V with diagnostic connection 5 800 90 0 4 * = Harness has blower motor relay HYDRONIC M8 V DIESEL COOLANT HEATER - 7,00 BTU 5 470 05 00 00 HYDRONIC M8 4V DIESEL COOLANT HEATER - 7,00 BTU 5 47 05 00 00 HYDRONIC M0 V DIESEL COOLANT HEATER -,450 BTU 5 44 05 00 00 HYDRONIC M0 4V DIESEL COOLANT HEATER -,450 BTU 5 45 05 00 00 HYDRONIC M V DIESEL COOLANT HEATER - 4,000 BTU 5 47 05 00 00 HYDRONIC M 4V DIESEL COOLANT HEATER - 4,000 BTU Spare parts 5 47 05 00 00 Burner 5 45 99 00 Casing for Heat Exchanger 5 45 99 00 Water Pump Volt 5 44 99 50 Water Pump 4 Volt 5 45 99 50 Flame Sensor 5 90 5 0000 Glow Plug Volt 5 44 0 000 Glow Plug 4 Volt 5 45 0 000 Cable Harness 5 45 5 000 Temperature Sensor 5 45 40 000 Plastic Cover 5 45 99 00 Seal for Combustion Chamber 5 45 0 000 O-Ring (9.8 x.) 000 70 007 O-Ring (7.07 x.5) 000 70 005 Sensor Spring 5 8 0 0009 Atomizing Screen 5 069 0 00 Hose Clip 5 6 004 Timer, 7-Day 000 0 600 Programmable Timer Volt 56704 Fuel Pump Screen 0 00 00 06 Fuel Meter Pump volt 467 0 00 00 Fuel Meter Pump 4 volt 468 0 00 00

PRODUCT CATALOGUE 04 Heater Harness Fuel System Coolant Hose Mounting Bracket Control Options / Timers Fuel Pickup Pipe Hardware Kit Exhaust Pipe Intake Pipe Boxed Manuals 4 E-Guardian DIESEL / WATER SCOPE OF DELIVERY BTU Boxed D5 E-Guardian V Kit 7,00 BTU 5 8 5 0507 Boxed D5 E-Guardian V High Altitude Kit 7,00 BTU 5 8 5 050 Boxed D5 E-Guardian V New York Kit 7,00 BTU 5 8 5 0505 Boxed D5E H-II E-Guardian V Kit 7,00 BTU 5 85 6 0500 Boxed M-II 0 KW Heater V Kit,450 BTU 5 84 4 0 00 Boxed M-II KW Heater V Kit 4,000 BTU 5 84 7 0 Boxed M-II KW Heater V New York Kit 4,000 BTU 5 84 7 05 E-Guardian HYDRONIC D5 KITS - Carb Approved E-Guardian HYDRONIC M-II KITS - Carb Approved Spare Parts: E-Guardian Coolant Pump E-Guardian Replacement Heater 5 596 5 0 00 5 596 05 00 00 Hardware Kit INCLUDES: Fuel System INCLUDES: Fuel Clamps Ducting Clamps Nuts Washers Cable Ties Routing Clamps Grommets End Caps Exhaust Clamps Exhaust Brackets Mounting Screws For spare parts refer to the Hydronic D5 listing on page, and the Hydronic M-II refer to page Refer to the Accessories Section for ducting components and additional accessories. Clamps 5mm Fuel Line.5mm Fuel Line.5mm Fuel Line

PRODUCT CATALOGUE 04 5 HYDRONIC L-II SERIES: 55,000, 8,000, 0,000, 0,000 BTU SCOPE OF DELIVERY HYDRONIC L 6 Basic Heater 4V 5 486 0 0000 HYDRONIC L 4 Basic Heater 4 volt 5 487 0 00 00 HYDRONIC L 4 Compact Water pump Flowtronic 5000 and fuel filter pre-assembled 5 487 05 00 00 HYDRONIC L 0 Basic Heater 4 volt 5 488 0 00 00 HYDRONIC L 0 Compact Water pump Flowtronic 5000 and fuel filter pre-assembled 5 599 05 00 00 HYDRONIC L 5 Basic Heater 4 volt 5 600 0 00 00 HYDRONIC L 5 Compact Water pump Flowtronic 5000 and fuel filter pre-assembled 5 489 05 00 00 ACCESORIES HARNESS Universal Harness 0 900 70 05 0 Compact Heater Harness 0 900 70 05 FUEL Filter kit for basic kit 5 800 0 00 05 Nipple and Nut Connectors for compact version ( required) 0 900 0 0 7 Fuel Line 5.0mm black rubber 60 75 50 Clamps mm 0 068 0 0 98 Fuel Pick-up with Return 0 900 0 0 59 EXHAUST Flexible Stainless Steel Exhaust Tube 70mm 55005 Muffler Clamp 550004 Exhaust Elbow (70mm exhaust) D0 / D5 000 40 0 00 PUMPS Coolant Pump 4volt (5,000 L/hr) 5 88 9 00 00 Flowtronic Coolant Pump 4 volt (6,000 L/hr) 5 88 7 00 00 CONTROLS Push / Pull Switch 4 volt (supplied with harness) 5670008 7-Day Timer Kit 4 volt 000 0 6 00 7-Day Timer Kit 4 volt with Bezel and Mounting Bracket 0 900 70 0 0 Bezel and Mounting Bracket for 7-day timer 5 48 70 0 00 V TO 4V POWER CONVERTER KITS Hydronic 6 with/without coolant pump 5 800 90 Hydronic 4, 0, 5 without pump 5 800 90 Hydronic 6, 4, 0, 5 with/without coolant pump 5 800 90 4 When using Artic Fox Systems, be sure and specify heaters with high capacity pumps.

6 PRODUCT CATALOGUE 04 HYDRONIC M-II OFF HIGHWAY KITS HYDRONIC L-II OFF HIGHWAY KITS SCOPE OF DELIVERY Heater Harness Fuel System Coolant Hose Mounting Bracket Control Options / Timers Fuel Pickup Pipe Hardware Kit Exhaust Pipe Intake Pipe Boxed Manuals M-II OFF HIGHWAY HYDRONIC M-II Boxed Off-Highway Assembly V 5 84 7 0 L-II OFF HIGHWAY HYDRONIC 6 L-II Boxed Off-Highway Assembly V 5 800 0 6 * HYDRONIC 6 L-II Boxed Off-Highway Assembly 4V 5 800 0 600 * HYDRONIC 4 L-II Boxed Off-Highway Assembly V 5 800 0 4 * HYDRONIC 4 L-II Boxed Off-Highway Assembly 4V 5 800 0 400 * HYDRONIC 0 L-II Boxed Off-Highway Assembly V 5 800 0 0 * HYDRONIC 0 L-II Boxed Off-Highway Assembly V w/6000 L pump 5 800 0 6 * HYDRONIC 0 L-II Boxed Off-Highway Assembly 4V 5 800 0 000 * HYDRONIC 0 L-II Boxed Off-Highway Assembly 4V w/6000 L pump 5 800 0 600 * HYDRONIC 5 L-II Boxed Off-Highway Assembly V 5 800 0 5 * HYDRONIC 5 L-II Boxed Off-Highway Assembly V w/6000 L pump 5 800 0 56 * HYDRONIC 5 L-II Boxed Off-Highway Assembly 4V 5 800 0 500 * HYDRONIC 5 L-II Boxed Off-Highway Assembly 4V w/6000 L pump 5 800 0 564 * * = Mounting holes on base. No mounting hardware included Packaged for Off-Highway and oilfield applications and 4 volt options Eliminate cold starts Minimize diesel exhaust emissions Rugged, compact Versatile fluid pre-heating Standard with pre-heated nozzle

PRODUCT CATALOGUE 04 7 ACCESSORIES PARTS GUIDE CHAPTER TITLE CONTENT PAGE PARTS GUIDE Timers and Controlers Table 8 Control Options and Timers 9- Testers, Adapters and Special Tools - Fuel System 4-7 Mounting 8-40 Bulk Wiring 4 Fuse Holders, Fuses and Breakers 4-4 Terminals and Connectors 44-47 Power Converter 48 Exhaust 50-5 Ducting 54-60 Coolant Pumps 6 Plumbing 6-65 Fuel System Guide 66 Ducting Rating Guide 67 AIRTRONIC 68-69 AIRTRONIC 4 70-7 BLC compact 7-7 BLC compact 74-75 B/D5LC 76-77 D8LC 78-79 DRIVING THE MOBILITY OF TOMORROW

8 PRODUCT CATALOGUE 04 TIMERS AND CONTROLLERS FOR AIR HEATERS FOR COOLANT HEATERS AVAILABLE FUNCTIONS DIGI-MAX MINI-CONTROLLER PROGRAMABLE 7 DAY MULTI-FUNCTION Programmable Timer CONTROLLER TIMER TIMER SWITCH Multiple Starts - Day / Week Ambient Air Temp Sensor Cabin temp AVAILABLE sensor Diagnostic Code Retrieval Standard Fan Mode 0-Hour Automatic Shutoff hour max. Manual Start Mode programmed run time Program Memory Programmable LVD Accepts External Inputs AVAILABLE

PRODUCT CATALOGUE 04 9 AIR HEATERS CONTROL OPTIONS AND TIMERS AIRTRONIC D AIRTRONIC D4 BLCC / BLCC AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC II 5E HYDRONIC 0 / M HYDRONIC M-II 8/0/ HYDRONIC 6/4/0/5 AIR HEATERS Digi-Max Controller with Diagnostic V & 4V 0 800 70 500 Mini Controller and 4 volt 000 07 00 Mini Controller Knob 5699849 Thermostat volt 5670097 Thermostat 4 volt 5670096 Thermostat Harness (4.6M or 5 feet) 0 900 70 0 09 Thermostat Knob 9998 7-Day Timer with Diagnostics and 4 volt 000 0 40 00 7-Day Timer Kit 0 900 70 0 5 Rheostat Switch volt 5 895 7 00 00 Rheostat Switch 4 volt 5 896 7 00 00 Thermostat Switch Harness (4.6M or 5 feet) 0 900 70 0 Thermostat Bunk Relay Kit volt for Heat Exchanger Blower 0 900 70 00 97 Thermostat only (On/Off) 9 00 0 0 84

I AUTO O RUN P P M 4 5 6 7 P...7 h m R 0 PRODUCT CATALOGUE 04 HYDRONIC HEATERS CONTROL OPTIONS AND TIMERS AIRTRONIC D AIRTRONIC D4 BLCC / BLCC AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC II 5E HYDRONIC 0 / M HYDRONIC M-II 8/0/ HYDRONIC 6/4/0/5 COOLANT HEATERS Multi-Max F000 with PC Programmability & Diagnostic & 4 V 0 800 70 6 00 T * Multi-Max F000 with PC Programmability, Diagnostic & Digital Display & 4 V 0 800 70 7 00 T * Programmable Timer (No Diagnostic) V 56704 4 V 567044 7-Day Timer with Diagnostics and 4 volt 000 0 6 00 T * 7-Day Timer Kit 0 900 70 0 0 T * Programmable Timer with LVD 5 800 70 0 0 Programmable Timer with LVD, Dual Input 5 800 70 0 0 Programmable Timer with LVD, Dual Outputs-Detached 5 800 70 0 0 Push button with 4 leads to be used with detached timer 5 800 70 0 5 Mini Timer (Green Display) and 4 volt 000 60 00 Mini Timer (Blue Display) and 4 volt 000 8 00 Push / Pull Switch volt 5670007 Push / Pull Switch 4 volt 5670008 Replacement Bulb volt 07 00 005 Replacement Bulb 4 volt 07 00 006 T = Can only be used as timer. Diagnostic not compatible * = Limited Diagnostic Function

PRODUCT CATALOGUE 04 HYDRONIC HEATERS CONTROL OPTIONS AND TIMERS AIRTRONIC D AIRTRONIC D4 BLCC / BLCC AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC II 5E HYDRONIC 0 / M HYDRONIC M-II 8/0/ HYDRONIC 6/4/0/5 Remote Starter Kit volt (used with 7-Day Timer or EasyStart Timer) 0 900 70 0 50 EasyStart T Controller 000 88 00 L L Remote Temperature Sensor 5 774 89 0 00 Extension Harness for DLC (80) and DLC 5 48 89 40 00 CommandCall Remote Control (works over cell phone network. Needs SIM card.) 5 800 70 00 0 EasyStart Call (works over cell phone network, needs SIM card.) 000 4 000 * C o m m a n d C a l l 7-DAY TIMER ACCESSORIES Complete Bracket Kit with Cosmetic Bezel and Bracket 5 48 70 0 00 Housing for 7-Day Timer 5 48 89 00 5 Replacement Bulbs volt (5/bag) 000 0 94 00 Replacement Bulbs 4 volt (5/bag) 000 0 89 00 L = Limited Use * = Works for heater with H-kit label

PRODUCT CATALOGUE 04 TESTERS / ADAPTERS / SPECIAL TOOLS AIRTRONIC D AIRTRONIC D4 BLC compact BLC compact AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC 0 / M HYDRONIC 6/4/0/5 HYDRONIC M-II HYDRONIC 5E All adapters used with Diagnostic Unit and Edith EDITH Basic - Adapter for computerized diagnostic (includes USB to serial adapter) 54 89 00 00 Additional USB to Serial Adapter (For computers without serial port) 54 89 00 00 8 to 6 pin adapter 0 900 70 50 46 AIRTRONIC diagnostic connector Diagnostic Fault Code Retriever 0 900 70 50 60 Tester Adapter 0 900 70 50 Tester Adapter (Works with S/SC Heaters) 0 900 70 50 8 Tester Adapter (Round) 0 900 70 50 0 Tester Adapter (Used with Old Diagnostic unit) 0 900 70 50 6 Tester Adapter (Square) 0 900 70 50 44 Tester Adapter 8pin to 6pin 0 900 70 50 46 Tester Adapter 8pin to 6pin 0 900 70 50 57 Tester Adapter 000 86 00 Tester Adapter (Works with S/SC and Z Heaters) 000 6 00 Tester Adapter 000 66 00 Tester Adapter 000 0 69 00 Tester Adapter 5 800 70 0 04 Tester Adapter (Park Smart - Heater: [5 509] with Round 4-Pin Connector) 5 786 70 00 0 Tester Adapter Hydronic 5E 000 78 00 Example of hook-up 0 900 70 50 8 Note: The latest version of software (EDITH) must be downloaded from: http://www.espar.espar.eberspaecher.com/help/diagnostic%0software/ * = Not tested

PRODUCT CATALOGUE 04 TESTERS / ADAPTERS / SPECIAL TOOLS AIRTRONIC D AIRTRONIC D4 BLC compact BLC compact AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC 0 / M HYDRONIC 6/4/0/5 HYDRONIC M-II Terminal Removal Tool.6mm 06 00 05 Terminal Removal Tool.8mm 06 00 5 Wire Crimper 567000 Fuel Line Cutter 55000 Brass Glow Plug Brush 559000 AIRTRONIC D Demo Kit volt 0 80 69 0 8

4 PRODUCT CATALOGUE 04 FUEL SYSTEM Refer to Fuel System Guide on page 66, to help plan your fuel system. AIRTRONIC D AIRTRONIC D4 BLC compact BLC compact AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC 0 / M / M-II HYDRONIC 6/4/0/5 Single Pick-up Pipe.0 mm Universal (Drill or /4 NPT fitting) (66 cm or 6 ) 0 900 0 0 0 Single Pick-up Pipe.0 mm (66 cm or 6 ) 0 900 0 0 4 5 Double Pick-up Pipe.0 mm (56 cm or ) 0 900 0 0 57 Double Pick-up Pipe.0 mm (/ NPT) (66 cm or 6 ) 0 900 0 07 Fuel Pick-up pipe mm W/FTNG 4.5 inches - Vent fitting / NPT 0 900 0 0 04 9 Dual Vent Fuel Pick-up pipe.0 mm (6 cm or 6 ) 0 900 0 0 07 0 Fuel Pick-up pipe.0 mm with Ring Fitting (66 cm or 4 ) 0 900 0 0 4 Single Pick-Up Pipe 4.0 mm universal (Drill or /" NPT fitting) (66 cm or 6 ) 0 900 0 0 50 Single Pick-up Pipe 4.0 mm (6 cm or 4 ) + Ring Fitting 0 900 0 0 4 Single Pick-up Pipe 4.0 mm (4 cm or 6 ) 55000 5 Single Pick-up Pipe 4.0 mm (66 cm or 6 ) 0 900 0 0 5 5 Fuel Pick-up pipe 4 mm W/FTNG 9.5" - Vent fitting / NPT 0 900 0 40 06 9 Single Pick-up Pipe 4.0 mm with Return (6 cm or 4 ) 0 900 0 0 59 6 Compression Fitting /4 NPT 0 900 0 0 44 8 Compression Fitting /8 NPT 55000 8 Compression Fitting / NPT 550006 8 Compression FTNG /4 NPT 0 900 0 0 8 8 Compression FTNG 9/6 w/o-ring 550007 Rubber Seal Ring for Fuel Pick-up Pipe 0 900 0 0 6 7 Automotive Fuel Pick-up Assembly (48 cm or 8.8 ) 000 0 00 6 5 9 0 8 4 7 Black Plastic Fuel Line.0mm ID 890 5 per mtr White Plastic Fuel Line.5mm ID 890 8 per mtr White Plastic Fuel Line.0mm ID 890 055 per mtr Black Rubber Fuel Line.5mm ID 60 75 00 per mtr Black Rubber Fuel Line 5.0mm ID 60 75 50 per mtr no graphic Fuel Line Adapter.5mm to 5mm 5 888 80 0 0

PRODUCT CATALOGUE 04 5 FUEL SYSTEM Refer to Fuel System Guide on page 66, to help plan your fuel system. AIRTRONIC D AIRTRONIC D4 BLC compact BLC compact AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC 0 / M HYDRONIC 6/4/0/5 HYDRONIC M-II Clamp 7mm (used with 60 75 00) 0 06 00 70 78 Clamp 9mm (used with 60 75 00) 0 068 00 90 98 Clamp 0mm (used with 60 75 50) 0 068 0 00 98 Clamp mm (used with 60 75 50) 0 068 0 0 98 Clamp mm 0 068 0 0 98 Clamp 4mm 0 068 0 40 98 Fuel Filter 0 00 05 Fuel Screen 7 00 054 Plastic Fuel Tank (0L or.6 gal - Blue) 000 0 8 00 Plastic Cap 000 0 00 Plastic Fuel Filter 5 6 89 00 7 Measuring cylinders 0 ml 55 0004 Measuring cylinders 5 ml 55 0005

6 PRODUCT CATALOGUE 04 FUEL SYSTEM Refer to Fuel System Guide on page 66, to help plan your fuel system. AIRTRONIC D AIRTRONIC D4 BLC compact BLC compact AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC 0 / M HYDRONIC 6/4/0/5 HYDRONIC M-II Clamp 4mm for Fuel Metering Pump 5 00 00 FMP Holder for Noise Reduction (small pumps) 000 50 0 00 FMP Holder for Noise Reduction (large pumps) 000 50 07 00 Fuel Metering Pump Holder 5 56 0 00 Fuel Connector Nipple and Nut 0 900 0 0 7 Plastic Fuel Filter (installed in front of fuel metering pump) 5 56 0 00 09 FMP Bracket 0 900 40 0 04

PRODUCT CATALOGUE 04 7 FUEL SYSTEM Refer to Fuel System Guide on page 66, to help plan your fuel system. AIRTRONIC D AIRTRONIC D4 BLC compact BLC compact AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC 0 / M HYDRONIC 6/4/0/5 HYDRONIC M-II Bango fitting 8mm 5 5 88 00 05 Fuel T-piece d=4mm, D=8mm 6 55 Fuel T-piece d=6mm, D=6mm 6 50 Fuel T-piece d=6mm, D=8mm 6 5 Fuel T-piece d=6mm, D=0mm 6 5 Fuel T-piece d=6mm, D=mm 6 5 One Way Check Valve 6mm 44 060 One Way Check Valve 8mm 44 06 Auxiliary fuel Pump V 5 6 89 8 00 Auxiliary fuel Pump 4V 5 6 89 8 00 Bango fitting 8mm ( required) 5 5 88 00 05 Hollow bolt 8mm ( required) 04 0 008 Copper seal 8mm (4 required) 6 0 Pressure Reducer 000 0 08 00

8 PRODUCT CATALOGUE 04 MOUNTING PARTS AIRTRONIC D AIRTRONIC D4 BLC compact BLC compact AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC 0 / M HYDRONIC 6/4/0/5 HYDRONIC M-II Mounting Plate with Seal 554000 Side Frame Mounting Tray for Boxed Heaters 0 900 40 00 57 0 900 40 00 75 Cargo Bracket 0 900 40 00 4 Cargo Bracket Support 0 900 40 00 5 Angle Mounting Bracket 0 900 40 00 Mounting Bracket 554006 Inside Frame Mounting Bracket 0 900 40 00 85 Saddle Bracked 5 864 80 00 0 Mounting Bracket (model 5 7 / 8 / 9 / 57) 5 0 80 00 0 = E-Guardian

PRODUCT CATALOGUE 04 9 MOUNTING PARTS AIRTRONIC D AIRTRONIC D4 BLC compact BLC compact AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC 0 / M HYDRONIC 6/4/0/5 HYDRONIC M-II Mounting Bracket for Coolant Pump 5 7 5 00 0 L Bracket for HYDRONIC 5 Box only 0 900 40 0 0 (used with Cross Frame Mounting Bracket 0 900 40 00 ) Mounting Bracket 5 86 80 00 0 Box Base with shock mounts 0 900 40 90 0 Box Lid 0 900 40 00 70 Box base 5 800 40 0 0 Lid 5 800 40 0 0 Hydronic 5 Box Base 5 800 40 05 0 Hydronic 5 Box Lid 5 800 40 05 0 Also requires: Silicone Seal - Exhaust 5 6 88 0 0 Grommet Harness 0 900 60 0 6 Grommet Fuel 0 80 09 0 0 Additional bulk head fitting required 5.5 7.875.5 7 9.5.5.5 Espar Heater Systems.5 8.75 = E-Guardian

40 PRODUCT CATALOGUE 04 MOUNTING PARTS AIRTRONIC D AIRTRONIC D4 BLC compact BLC compact AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC 0 / M HYDRONIC 6/4/0/5 HYDRONIC M-II Metal Angle Bracket for Fuel Metering Pump 0 48 0 00 0 0 48 0 00 04 0 5 88 00 07 C Clamp 0mm 5 00 9 C Clamp 5mm (for mm Exhaust/Air Intake) 5 0 048 C Clamp 8mm (for 4mm Exhaust) 5 09 00 C Clamp 4mm (for 0mm Exhaust) 5 09 008 C Clamp 4mm (for large Fuel Metering Pumps) 5 0 09 C Clamp 50mm 5 0 047 Metal / Rubber Shock Mounts 8mm H, Hex Body 0 85 00 00 0 5mm H, Round Body, M8 0 09 00 inch H, Round Body, 5/6 x 8 NC 554004 0mm H, Round Body, M8 0 09 00 4 5mm H, Round Body, M6 0 609 05 00 04 5 4 5

PRODUCT CATALOGUE 04 4 BULK WIRING AIRTRONIC D AIRTRONIC D4 BLC compact BLC compact AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC 0 / M HYDRONIC 6/4/0/5 HYDRONIC M-II Bulk Wiring 8ga - Core Red, Brown 0 900 70 59 0 per ft. 0ga - Core Red 56706 per ft. 0ga - Core Red, Brown 0 900 70 59 0 per ft. ga - Core Red, Brown 0 900 70 59 per ft. 4ga - Core Red, Brown 0 900 70 59 05 per ft. 6ga - Core Green, Brown 0 900 70 09 5 per ft. 8ga - Core Green, Brown 0 900 50 59 0 per ft. 8ga - Core Red, Brown, Yellow 0 900 70 09 7 per ft. 8ga - 4 Core Red, Brown, Yellow, Blue 0 900 70 09 per ft. 8ga - 6 Core Red, Brown, Yellow, Blue, Grey, Black 0 900 70 90 09 per ft. 8ga - 7 Core Red, Brown, Yellow, Blue, Grey, Brown w/white stripe, Grey w/red stripe. 0 900 70 09 4 per ft. no graphic

4 PRODUCT CATALOGUE 04 FUSE HOLDERS, FUSES, BREAKERS AIRTRONIC D AIRTRONIC D4 BLC compact BLC compact AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC 0 / M HYDRONIC 6/4/0/5 HYDRONIC M-II Holder for Ceramic Fuse with 6 AMP Fuse 04 00 099 Ceramic 5 AMP Fuse 04 009 Water-proof Fuse Holder Cover 99984 Bussman BAF 0 AMP Fuse 5670050 Fuse T6 AMP for Thermostat 460 6 00 BUSS FUSE BAF-0 Packard ATC Fuse Holder with Terminals 567005 Base, Fuse Holder 0769 0 900 70 70 7 Cover, Fuse Holder 07 0 900 60 70 09 Terminal 0997L 567099 ATC AMP Fuse 5670057 ATC 5 AMP Fuse 04 00 079 ATC 0 AMP Fuse 5670056 ATC 5 AMP Fuse 567005 ATC 0 AMP Fuse 5670055 ATC 5 AMP Fuse 04 00 089 ATC 0 AMP Fuse 5670054

PRODUCT CATALOGUE 04 4 FUSE HOLDERS, FUSES & BREAKERS AIRTRONIC D AIRTRONIC D4 BLC compact BLC compact AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC 0 / M HYDRONIC 6/4/0/5 HYDRONIC M-II Breaker 0 Amp (D7WB) 5670059 Breaker 5 Amp (D5WB-oldstyle) 5670046 Fuse Holder Base 04 004 Fuse Holder Cover 04 005 Fuse Holder Kit 5A, 5A, 5A 000 06 00 INCLUDES: Fuses and Terminals Relay 4 volt (DL/DL/V7S/DW) 0 00 066

44 PRODUCT CATALOGUE 04 TERMINALS AND CONNECTORS AIRTRONIC D AIRTRONIC D4 BLC compact BLC compact AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC 0 / M HYDRONIC 6/4/0/5 HYDRONIC M-II 0ga - ga Female, Tabs 567074 4 4ga - 8ga Female, Tabs 567094 4 Terminal Fuse Holder 06 00 004 5 Flat Terminal 06 7 06 Mini Terminal, AWG 6-0 06 7 05 6 Flat Terminal 567086 4 0ga - ga Female, No Tabs 56707 4 4ga - 8ga Female, No Tabs 56707 4 0ga - ga Male 567076 4ga - 8ga Male 567075 Mini Terminal, AWG 6-0 06 6 08 Terminal with Tab, AWG 8 567094 4 Terminal with Sensor 567087 4 Mini Terminal, AWG 4-8 06 00 8 4 5 6 Ring Terminal (/8 ) AWG 0-567078 Ring Terminal 567099 Socket AWG 4 567068 Deutch Connector AWG 8 Pin 567066 Seal Plug 56705 4 4 Socket 56707 Connector, Female DTHD-04-8P 5670 Connector, Male DTHD-06-8S 5670 Deutch Connector Power Pin AWG 0 567070 4 4

PRODUCT CATALOGUE 04 45 TERMINALS AND CONNECTORS AIRTRONIC D AIRTRONIC D4 BLC compact BLC compact AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC 0 / M HYDRONIC 6/4/0/5 HYDRONIC M-II Rubber Boot for Fuel Metering Pump 0 0 Plug and Socket Connector 06 00 040 Socket Housing, Male Pin T 06 00 099 Socket Housing, Female Pin T 06 004 Socket Housing, Female 4 Pin 06 00 Socket Housing, Female 6 Pin 06 06 Socket Housing, Female 8 Pin 06 0 Terminal, Male AWG 6-0 06 6 08 4 4 Socket Housing, Male 4 Pin 06 96 Socket Housing, Male 6 Pin 06 97 Socket Housing, Male 8 Pin 06 98 Terminal, Female AWG 6-0 06 7 05 4 4

46 PRODUCT CATALOGUE 04 TERMINALS AND CONNECTORS AIRTRONIC D AIRTRONIC D4 BLC compact BLC compact AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC 0 / M HYDRONIC 6/4/0/5 HYDRONIC M-II Socket Housing, Female Pin for Sensor 06 08 Socket Housing, Male Pin for Sensor 06 06 Socket Housing, Pin with Spring (FMP Connection) 06 90 Mini Terminal, Female AWG 6-0 06 00 80 Socket Housing M Stribel Control 06 9 Plug for 06 9 Stribel 06 75 04 Fuel Metering Pump Housing Kit 000 87 00 INCLUDES: terminals and seals. Hydronic 4/5 Main harness connector Kit 000 0 0

PRODUCT CATALOGUE 04 47 TERMINALS AND CONNECTORS AIRTRONIC D AIRTRONIC D4 BLC compact BLC compact AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC 0 / M HYDRONIC 6/4/0/5 HYDRONIC M-II 7 day timer pin connector housing 06 9 Mini terminal, female AwG 6-0 06 00 80 Hydronic M square connector housing 06 9 Hydronic M square connector w/pins 000 9 00 Mini terminal Stribel AwG 6-0 06 6 54

48 PRODUCT CATALOGUE 04 POWER CONVERTERS V TO 4V Power Converter - 4 88W 56740 V to 4V Power Converter Asmbly 60 5 800 90 4 V to 4V Power Harness for 56760 5 800 70 6 00 Power Converter - 4 488W 56760 Heat sink 0 900 40 00 04 no graphic

PRODUCT CATALOGUE 04 49 NOTES:

50 PRODUCT CATALOGUE 04 EXHAUST AIRTRONIC D AIRTRONIC D4 BLC compact BLC compact AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC 0 / M HYDRONIC 6/4/0/5 HYDRONIC M-II Elbow (with 0mm flex exhaust) 5 6 89 55 00 Exhaust Elbow (with exhaust) 000 40 0 00 Straight Exhaust Fitting (4-0mm) 5 50 80 0 0 Straight Exhaust Fitting (0-8mm) 5 6 89 00 8 Straight Exhaust Fitting (0-6mm) 5 6 89 00 9 Exhaust 90 adapter (0mm) 5 800 0 0 00

PRODUCT CATALOGUE 04 5 EXHAUST AIRTRONIC D AIRTRONIC D4 BLC compact BLC compact AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC 0 / M HYDRONIC 6/4/0/5 HYDRONIC M-II Flexible Stainless Steel Exhaust 4mm (. mtr) 60 6 557 each Flexible Stainless Steel Exhaust 4mm x.0m with end cap 5 774 80 0 00 Flexible Stainless Steel Exhaust 0mm x.m with end cap 5 86 80 08 00 Flexible Stainless Steel Exhaust 40mm (when elbow is used) 5500 per mtr Flexible Stainless Steel Exhaust 4mm (direct connect) 5500 per mtr Flexible Stainless Steel Exhaust 4mm (one layer) 60 6 550 per mtr Flexible Stainless Steel Exhaust 4mm (two layer) 60 6 99 per mtr Flexible Stainless Steel Exhaust 0mm (one layer) 60 6 580 per mtr Flexible Stainless Steel Exhaust 0mm (two layers) 60 6 00 per mtr Flexible Stainless Steel Exhaust 70mm (direct connect) 55005 per mtr