UNIVERSITI PUTRA MALAYSIA IDENTIFICATION OF SUSTAINABILITY INDICATORS FOR OIL AND PETROCHEMICAL INDUSTRIES DEVELOPMENT IN SOUTHWEST COAST OF IRAN

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UNIVERSITI PUTRA MALAYSIA IDENTIFICATION OF SUSTAINABILITY INDICATORS FOR OIL AND PETROCHEMICAL INDUSTRIES DEVELOPMENT IN SOUTHWEST COAST OF IRAN FERESHTEH JADERI FPAS 2012 12

IDENTIFICATION OF SUSTAINABILITY INDICATORS FOR OIL AND PETROCHEMICAL INDUSTRIES DEVELOPMENT IN SOUTHWEST COAST OF IRAN By FERESHTEH JADERI Thesis submitted to the School of Graduate Studies, Universiti Putra Malaysia, in Fulfilment of the Requirements for the Degree of Doctor of Philosophy July 2012

DEDICATION This thesis is dedicated to the people, whom I love most, My parent; my father and mother for their constant support, love and guidance during all moments of my life My family; brother and sisters To my supervisor Dr Zelina Zaiton Ibrahim To all my advisors, lecturers and teachers that help me to achieve my goal To my friends and Those who helped me, All what I can say is thank you and ALLAH bless you ii

Abstract of thesis presented to the Senate of Universiti Putra Malaysia in fulfillment of the requirement for the degree of Doctor of Philosophy ABSTRACT IDENTIFICATION OF SUSTAINABILITY INDICATORS FOR OIL AND PETROCHEMICAL INDUSTRIES DEVELOPMENT IN SOUTHWEST COAST OF IRAN Chair: Zelina Zaiton Ibrahim, PhD Faculty: Environmental Studies By FERESHTEH JADERI July 2012 This study aims to develop an integrated sustainable development model for oil and petrochemical industries. There are five specific objectives. The first objective is to identify appropriate sustainability model indicators for the city environmental system. The second objective is to identify and evaluate the sustainability indicators for industrial systems. The third is to conduct a risk assessment model of petrochemical companies. The fourth is to determine the sustainability management model in the industry system. The final objective is to develop an integrated sustainable development model for oil and petrochemical industries. The city environmental system was based on Mahshahr, located near the major Petrochemical Economic Free Zone (Petzone) in the southwest coast of Iran. The industrial system investigated was for the Fajr Petrochemical Company (PC), in the Petzone. Two models were developed. The city environmental system included social, economic and environmental subsystems. The industrial system comprised economical, social, environmental, safety, and health subsystems. The city sustainability indicators were iii

identified Delphi group method, Analytical hierarchy structure, and fuzzy logic methods. Quantitative and fuzzy methods are used to evaluate the risk and vulnerability models for industrial system. The city environmental and industrial systems models were then combined to develop an integrated sustainable development model. For the city system total of 218 indicators were identified. The fuzzy model showed that Mahshahr city was at the medium level of sustainability (54.5%). For industrial system a total of 48 indicators were identified. The industrial system model indicated that Fajr PC was also a medium level of sustainability (56.1%). The results of the risk assessment showed a non-critical level of industrial vulnerability. The sustainability management model results, for Fajr PC from qualitative (65.9%) and fuzzy (57.2%) approaches were at the high and medium levels respectively. The integrated sustainability model of Fajr PC showed that the sustainability systems (50%) and sustainability assets (48.56%) were at medium levels. There was no significant difference between the two results. This study quantified and aggregated the city environmental and industrial sustainability systems into an integrated sustainable development model. This allowed the overall sustainability of the oil and petrochemical company within an urban environment to be estimated. This sustainable development study is the first carried out in Iran. The results can serve as benchmarks for the improvement. These indicators and models identified in this study may be employed for other sectors. This type of information can support decision making in order to assist government policymaking towards the sustainable development of coastal zones and oil and petrochemical industries. iv

Abstrak tesis yang dikemukakan kepada Senat Universiti Putra Malaysia Sebagai memenuhi keperluan untuk ijazah Doktor falsafah ABSTRAK PENGENALPASTIAN PETUNJUK KEMAPANAN MINYAK DAN PEMBANGUNAN INDUSTRI PETROKIMIA DI PANTAI BARAT IRAN Pengerusi: Zelina Zaiton Ibrahim, PhD Fakulti: Pengajian Alam Sekitar Oleh FERESHTEH JADERI Juli 2012 Kajian ini bertujuan untuk membangunkan model pembangunan bersepadu yang mapan untuk industri minyak dan petrokimia. Terdapat lima objektif khusus. Objektif pertama adalah untuk mengenal pasti penunjuk model kemapanan yang sesuai untuk sistem alam sekitar bandar. Objektif kedua adalah untuk mengenal pasti dan menilai penunjuk kemapanan bagi sistem perindustrian. Ketiga ialah untuk menjalankan model penilaian risiko syarikat petrokimia. Keempat adalah untuk menentukan model kemapanan pengurusan dalam sistem industri. Matlamat akhir adalah untuk membangunkan model pembangunan bersepadu yang mapan dalam industri minyak dan petrokimia. Sistem alam sekitar bandar adalah berasaskan Mahshahr, yang terletak berhampiran Petrokimia utama Ekonomi Zon Bebas (Petzone) di barat daya pantai Iran. Sistem industri yang dikaji adalah Syarikat Petrokimia Fajr (PC), di dalam Petzone. Dua model telah dibangunkan. Sistem alam sekitar termasuk subsistem sosial, ekonomi dan alam sekitar. Sistem perindustrian terdiri daripada subsistem ekonomi, sosial, alam sekitar, keselamatan, dan kesihatan. v

Penunjuk kemapanan bandar telah dikenal pasti di bawah kaedah kumpulan Delphi, struktur hierarki analitikal dan kaedah logik kabur. Kaedah kuantitatif dan kabur yang digunakan untuk menilai risiko dan model kerentanan bagi sistem perindustrian. Model sistem alam sekitar bandar dan industri telah digabungkan untuk membangunkan model pembangunan mapan bersepadu. Untuk sistem Bandar, sejumlah dari 218 petunjuk telah dikenal pasti. Model kabur menunjukkan bandar Mahshahr adalah pada tahap kemapanan yang sederhana (54.5%). Untuk sistem perindustrian sebanyak 48 petunjuk telah dikenal pasti. Model sistem perindustrian menunjukkan bahawa Fajr PC juga terletak pada tahap kemapanan yang sederhana (56.1%). Keputusan penilaian risiko menunjukkan tahap kerentanan perindustrian yang tidak kritikal. Keputusan model pengurusan kemapanan untuk Fajr PC dari pendekatan kualitatif (65.9%) dan kabur (57.2%) masing-masing berada di tahap yang tinggi dan sederhana. Model kemapanan bersepadu Fajr PC menunjukkan bahawa sistem kemapanan (50%) dan aset kemapanan (48,56%) berada pada tahap sederhana. Tidak terdapat perbezaan yang ketara antara dua keputusan.. Kajian ini mengkuantifikasi dan mengagregatkan sistem kemapanan bandar alam sekitar dan industri dalam model pembangunan mapan bersepadu. Ini membenarkan kemapanan keseluruhan syarikat minyak dan petrokimia dalam persekitaran bandar yang dianggarkan. Hasil pembangunan mapan ini adalah yang pertama yang dijalankan di Iran. Hasilnya boleh berfungsi sebagai penanda aras untuk penambahbaikan. Petunjuk dan model yang dikenal pasti dalam kajian ini boleh digunakan bagi sektor lain. Maklumat jenis ini boleh menyokong membuat keputusan untuk membantu penghasilan dasar kerajaan ke arah pembangunan mapan zon pantai dan industri minyak dan petrokimia. vi

ACKNOWLEDGEMENT During my graduate studies at the Universiti Putra Malaysia, I have had the good fortune to interact with many wonderful people such as the students and stuff in the faculty. Firstly, I would like to thank Dr Zelina Zaiton Ibrahim for her guidance, advice and support during my research and writing of this thesis. The knowledge and experience that I have gained working under her supervision will be of great value for me throughout the rest of my life. In addition to her huge knowledge and experience, I enjoyed her support and patience during the very tough moments of research work and writing of the thesis. I would like to express my gratitude to my co advisor in Iran and committee member Dr Neamat Jaafarzadeh Haghighi Fard for his invaluable comments, guidance, consultation and support throughout the thesis. Also, heartiest gratitude goes to Dr Ramdzani Abdullah, Prof Dr Mad Nasir Shamsudin, Dr Seyed Mohammad Bagher Nabavi and Dr Ahmad Reza Yavari, for their co-operation in being members of my committee, their advices and feedbacks, and taking the time to review my thesis and share their ideas. I would like to deeply acknowledge and thank again to my dissertation supervisor and committee members without their supports and helps I would not able to complete my doctorate degree. vii

Department of Environemnt (DOE) of Iran, Environmental office of Khouzestan Province, Mahshahr, Shadegan and Abadan Environmental Offices, National petrochemical company(npc), Abadan Petruilum University of Technology, Environemntal,General term and Safety offices of Petzone, Department of Planning and Management of Khouzestan and Mahshahr Industrial Medical Center, Fajr, Bo Ali Sina,Khouzestan,Shahid Tondgoyan and Amir Kabir Petrochemical Companies are acknowledged for their logical supports. I would like to acknowledge my friend and cohort in Abadan refinery and Petruilum university of Technology Dr Mohammad Reza Zahiri for his supporting. I would like to acknowledge my friends in UPM specially Mr Abbas Moradi, Mr Gholozadeh, Mr Fariborz Jamalzad, Mr Muhaimin for their supporting, useful comments and knowledge sharing. I would like to acknowledge my friends and respondents for data gathering in Iran specially thanks for Engineer Mr Farzad nezhad Bahadori and his cohorts, Mr Sharifi and Dr Nader Nabhani for logical supporting, disscustion and useful comments. Last but certainly not least, especially thanks to my parents for being supportive, understanding and loving all my years as a student.also thanks my sisters and brother for their help and understanding and support. viii

I certify that a Thesis Examination Committee has met on 24 th July to conduct the final examination of Fereshteh Jaderi on his thesis entitled Identification of Sustainability Indicators for Oil and Petrochemical Industries Development in Southwest Coast of Iran in accordance with the Universities and University Colleges Act 1971 and the Constitution of the Universiti Putra Malaysia [P.U. (A) 106] 15 March 1998. The committee recommends that the student be awarded the Doctor of Philosophy. Members of the Examination Committee are as follows: Mohammad Firuz bin Ramli, PhD Associate Professor, Faculty of Environmental Studies Universiti Putra Malaysia (Chairman) Sutarji Kasmin, PhD Associate Professor Faculty of Environmental Studies Universiti Putra Malaysia (Internal Examiner) Mohd Rusli bin Yacob, PhD Senior Lecturer Faculty of Environmental Studies Universiti Putra Malaysia (Internal Examiner) Yannis A. Phillis, PhD Professor Department of Production Engineering and Management University of Crete Greece (External Examiner) SEOW HENG FONG, PhD Professor and Deputy Dean School of Graduate Studies Universiti Putra Malaysia Date: ix

This thesis was submitted to the Senate of University Putra Malaysia and has been accepted as fulfillment of the requirement for the degree of Doctor of philosophy. The members of the supervisory Committee were as follows: Zelina Zaitun Ibrahim, PhD Associate Professor Faculty of Environmental Studies University Putra Malaysia (Chairman) Ramdzani Abdullah, PhD Associate Professor Faculty of Environmental Studies University Putra Malaysia (Member) Mad Nasir Shamsudin, PhD Professor Faculty of Environmental Studies University Putra Malaysia (Member) Neamat Jaafarzadeh Haghighi fard, PhD Associate Professor Faculty of Health, University of Jondi Shapour Medical Sciences, Ahvaz, Iran (Member) Ahmad Reza Yavari, PhD Associate Professor Faculty of Environment University of Tehran-Iran (Member) Seyed Mohammad Bagher Nabavi, PhD Associate Professor Faculty of Marine Biology Khorramsahr University of Marine Science and Technology, Iran (Member) BUJANG BIN KIM HUAT, PhD Professor and Dean School of Graduate Studies Universiti Putra Malaysia Date: x

DECLARATION I declare that the thesis is my original work except for quotations and citations which have been duly acknowledged. I also declare that it has not been previously, and is not concurrently, submitted for any other degree at Universiti Putra Malaysia or at any other institution. FERESHTEH JADERI Date: 24 July 2012 xi

TABLE OF CONTENT ABSTRACT iii ABSTRAK ACKNOWLEDGEMENT APPROVAL DECLARATION LIST OF TABLES LIST OF FIGURES LIST OF ABRIVIATION CHAPTER v vii Error! Bookmark not defined. 1 INTRODUCTION 1 1.1 Background 1 1.2 Problem Statement 9 1.3 Research Questions 14 1.4 Research Objectives 15 1.5 Conceptual Framework 15 1.6 Thesis Organization 17 2 LITERATURE REVIEW 18 2.1 Introduction 18 2.2 Indicators of Sustainable Development 19 2.3 Industrial Sustainable Development 31 2.4 Sustainable Development of Coastal Zones 42 2.5 Modeling Sustainable Development 47 2.6 Modeling Risk Assessment 51 2.7 The Delphi Group Method 60 2.8 Fuzzy Logic 62 xi xv xvii 2.8.1 Fuzzy Rules 63 2.8.2 Fuzzy inference 64 2.9 The Fuzzy Delphi Approach 71 2.10 Sustainability Fuzzy Logic Modeling and MCDA 72 2.11 Summary 74 xix 3 MATERIALS AND METHODS 76 3.1 Introduction 76 xii

3.2 Study Area 79 3.2.1 Environmental System 79 3.2.2 General Condition of the Study Area 82 3.2.3 The Mahshahr City 85 3.2.4 Iran Oil and Petrochemical Industries 87 3.2.5 The Mahshahr Petrochemical Economic Zone 88 3.2.6 Fajr Petrochemical Company 91 3.3 Data Collection 96 3.3.1 Introduction 96 3.3.2 Environmental System 98 3.3.3 Industrial System 99 3.4 Environmental System Sustainabiliy Model 102 3.4.1 Introduction 102 3.4.2 Identification of Sustainable Development Indicators 105 3.4.3 Development of Environmental System Sustainability Model 113 3.4.4 Statistical Analysis 119 3.5 Industrial System Sustainability Model 120 3.5.1 Introduction 120 3.5.2 Industrial Sustainability Development Methodology 123 3.5.3 Vulnerability and Internal Risk Assessment Model 137 3.5.4 Industrial Sustainability Management Model 152 3.6 Integrated Sustainable Development Modeling of Industries 159 3.6.1 Introduction 159 3.6.2 Integrated Industrial System Sustainability Model 160 4 RESULTS AND DISCUSSIONS 167 4.1 Environmental System Sustainability Model 167 4.1.1 Identified Indicators 167 4.1.2 Evaluation of Indicators Based on Their Priorities 171 4.1.3 Selected Consistence Indicators 174 4.1.4 Model of Environmental system 177 4.1.5 Prioritize and Selection of Identified Indicators 185 4.1.6 Discussion 192 4.2 Industrial System Sustainability Development 195 4.2.1 Health Subsystem Sustainability of Fajr P.C 195 4.2.2 Social Subsystem Sustainability of Fajr P.C 196 4.2.3 Safety Subsystem Sustainability of Fajr P.C 198 xiii

4.2.4 Economic Subsystem Sustainability of Fajr P.C 200 4.2.5 Environemntal Subsystem Sustainability 201 4.2.6 Industrial System Sustainability of Fajr P.C 208 4.2.7 Discussions 210 4.3 Industrial Risk Assessment Models 214 4.3.1 Application of Qualitative Risk Assessment 214 4.3.2 Application of Fuzzy Risk and Vulnerability Model 216 4.3.3 Conclusion 219 4.4 Industrial System Sustainability Management Model 220 4.4.1 Application of Fuzzy Sustainability Management Model 220 4.4.2 Conclusions 223 4.5 Integrated Industrial System SustainabilityModel 225 4.5.1 Application of Integrated industrial sustainability model 225 4.5.2 Conclusion 228 5 SUMMARY AND CONCLUSION 230 5.1 Introduction 230 5.2 Summary 230 5.3 Conclusions 240 5.4 Limitations of the Study 241 5.5 Recommendations and Future Researches 242 REFERENCES Error! Bookmark not defined. APPENDICES 267 Appendix A 267 Appendix B 270 Appendix C 271 Appendix D 282 Appendix E 290 Appendix F 302 BIODATA OF STUDENT 305 LIST OF PUBLICATIONS 306 xiv