TABLE OF CONTENTS Important Warnings... 1 Introduction... 2 Specifications... 2 Assembly... 4 Assembly Instructions... 5 Installation... 8 Operation... 9 Paint Curing...10 Maintenance...10 Stove Usage & Storage...12 Service and Warranty Information...13 IMPORTANT WARNINGS IMPORTANT: FOR YOUR SAFETY Your safety is very important, please read this manual thoroughly before you install, operate, and maintain this heater. If you have questions about assembly, operation, servicing or repair of this heater, please call us directly, we will gladly provide asistance as required. ATTENTION FOR OUTDOOR USE ONLY This outdoor patio heater must be used for outdoors only in a well ventilated area and not to be used in a vehicle or any enclosed building or area. IMPORTANT FOR YOUR SAFETY Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage from hazards of fire, explosion, burn, asphyxiation, carbon monoxide poisoning. Please be sure you understand all operating instructions before you operate or service this heater and cookstove. Read this installation, operation and maintenance instructions thoroghly before installing or servicing this equipment. Follow the correct lighting and usage procedures. Handle metal parts with care to avoid injuries. Never allow children to operate this heater. Do not store or use gasoline or other flammable vapors and liquids, solidcombustibles in the vicinity of this heating appliance. Maintain a safe distance away from heater as it is extremely hot during operation. Retain this manual for future reference. WARNING Do not store or use gasoline or other flammable vapors and liquids, solid combustibles in the vicinity of this appliance. Keep a safe distance away from the heater as it is extremely hot during operation. Fuels used in gas, wood or oil-fired appliances and the products of combustion of such fuels, contain chemicals know to the State of California to cause cancer, birth defects and other reproductive harm. California Health & Safety Code Sec. 25249.6 1 www.newfireoutdoors.com 1-800-977-7344
INTRODUCTION Thank you for choosing the Cascade Complete Cookstove. Please take the time to read these instructions and follow each step carefully for safe operation. Retain this manual for future reference. If you have any question regarding these instructions or operation of this device, please contact us directly for assistance. CONTACT INFORMATION If you have ANY issues with your order, questions about products or anything else at all, you can contact us in the following ways: Call Us Toll-Free: 1-800-977-7433 7:30am - 5:00pm CST Monday - Friday Live Chat: 7:30am - 5:00pm CST Monday - Friday Live Chat: Service@NewfireOutdoors.com Mail: Newfire Outdoors. 2625 Kotter Avenue Evansville, IN 47715 SPECIFICATIONS Type of Fuel 1/4 diameter by 1/2 long wood pellets Input Rating 35,000 BTU/HR Overall Height 74 Inches Ignition System Electrical Connections Net Weight Manually light with a match and alcohol gel firelighter Non Required 87 IBS Boxed Dimensions 29 x 15 x 28 Cascade Complete Cookstove Owner s Manual 2
A Cookstove Top B Bottom Grate D Hopper Lid C Hopper Brackets E Hopper Shut Off F Hopper G Handle H Heat Shield I Shoot J Door Hinge K Heater Bottom Heat Shield L Ash Pan 3 www.newfireoutdoors.com 1-800-977-7344
Cascade Complete Cookstove FIG. 1 U Collar G Handle T Brackets S Cookstove R Cookstove Door Q Door Hinge O Firepot N Damper P Cookstove Bottom Heatshield M Ash Pan Front G Handle Cascade Complete Cookstove Owner s Manual 4
ASSEMBLY WARNING NOTE BEFORE ASSEMBLY: Partial assembly has been done for you. Use this assembly as an example for the remaining parts. The assembly of this heater requires basic mechanical skills. Proper assembly is the responsibility of the purchaser. All service and repairs should be done by a qualified person. TOOLS REQUIRED FOR ASSEMBLY: Phillips Screwdriver Drill with Philips bit Cresent Wrench UNPACKING: Carefully remove the all parts from the box. The paint on the heater is not fully cured until after you fire the unit on its initial firing, so use care when handling painted parts. Find and identify the following parts found in FIG. 1. To ensure safe use of your outdoor Cook Stove, you are requested to pay close attention to these essential safety requirements. This is a wood pellet, direct-vented outdoor Cook Stove, all of the combustion products leave the heater from the chimney/smokestack. Byproducts of combustion from this unit include carbon monoxide. Carbon monoxide is toxic. Carbon Monoxide can build up in a heated space and failure to provide adequate ventilation could result in death. Always be sure there is plenty of ventilation when the heater is in use. Always follow the advice about ventilation in these operating instructions. Also included in the box is a hardware bag containing the marked pieces to their corresponding parts: CORRESPONDING HARDWARE 1. Use (2) ¼-20 x ¼ bolts and lock washers for attaching G handle to L Cookstove. 7. Install G Hopper Handle using (2) ¼-20 x ¾ bolts inserted through holes on handle. 2. Use 3/8 Washer for connecting B Bottom Grate into O Firepot. 8. Use (2) 1/4 metal screws perrail and align over holes and tighten install T Brackets 3. 4. Use (2) 10/32 x ½ bolts side with nut at top. Use (2) ¼-20 x 1/2 bolts secure each door to their J Door Hinges. Use (2) 10/32 x ½ bolts for the front bracket and (1) 13/32 x 1/2 bolt for the rear bracket. Attach Hopper flange using (4) 10/32 x ½ bolts. 11. 9. Use (2) ½ metal screws to attach wooden handle to stainless handles. Use (2) ¼-20 x 3/4 bolts to place M Ash Pan front plate over L Ash Pan aligning over holes. Use 1/4-20 x 1/2 bolts to place G handle over holes. Fasten using two ½ metal screws and (2) ¼-20 X 1/2 bolts, ¼-20 lockwashers and nuts to assemble hopper handles. Use (3) 10/32 x 1/2 bolts for zerts on 5. Attach D Hopper Lid using (2) 10/32 x ½ bolts and lock nuts. 12. Raincap brackets. attach bottom of bracket to raincap collar using (3) 10/32 x ½ bolts and nuts through holes in collar. 5 www.newfireoutdoors.com 1-800-977-7344
1 ASSEMBLY INSTRUCTIONS Attach Right Side Cookstove Handle. Attach G Wood Handle to stainless handle by centering groove in wood on outside of handle and fasten using two ½ metal screws. Attach handle to L Cookstove right side using two ¼-20 x ¼ bolts and lock washers. 3 Install heater Door Hinge and doors. Install heater U Door Hinge using two 10/32 x ½ bolts side with nut at top. Using two ¼-20 x 1/2 bolts secure each door to their Door Hinges. Do not tighten all the way leaving room for the door to open and close with ease. To move door up and down for proper door latch alignment tighten or loosen top and bottom bolts accordingly. 1 G 3 U 2 L Insert Firepot. Place O Firepot with slanted side towards the rear. Insert B Bottom Grate into bottom slot of O Firepot. Insert Rod with Spring Handle including 3/8 Washer into rear slot on heater and connect with nut on B Bottom Grate into O Firepot. Pull Rod and make sure B Bottom Grate slides out and pushes back all the way so that the Bottom Grate is completely forward and sealed. 4 R Insert Glass into heater and Cookstove Doors. Doors-Use the small black retaining washers to hold glass flush to inside wall. Push retaining washers tight to glass. Banana Shape Retaining washers face curved part towards stud. 4 2 R B O 5 Installing the Hopper. Place C Hopper Brackets on left side of Heater and connect using (2) 10/32 x ½ bolts for the front bracket and (1) 13/32 x 1/2 bolt for the rear bracket. Slide Hopper chute into slot on side of heater down through air chute inside of heater. Insert F Hopper into C Hopper Brackets until dropped into slots in bracket. Attach Hopper flange using (4) 10/32 x ½ bolts. Cascade Complete Cookstove Owner s Manual 6
5 C 8 Installing Spring Handles. Place Attach spring handles to the shut off plate, doors and N Damper by twisting clockwise until secure. Do not overtighten on doors allowing them to move freely. Install G Hopper Handle using two ¼-20 x ¾ bolts inserted through holes on handle. 8 F 6 Installing the Hopper Heat Shield. Insert stainless H Heat Shield between hopper and heater by dropping from the top down into position. Tabs in H Heat Shield will sit in slots on C Hopper Brackets. N 6 H C 9 Installing the Grill Rails. T Brackets should face downward. Using two 1/4 metal screws perrail. Align over holes and tighten. F 9 G 7 Installing the Hopper Lid. Attach D Hopper Lid using two 10/32 x ½ bolts and lock nuts. Do not tighten past threads on nut to allow for enough room so lid shuts completely when closed. T T 7 D 10 Insert Top Grill. Installing Grills. Insert Bottom Grill. Insert at angle to allow clearance. F 7 www.newfireoutdoors.com 1-800-977-7344
10 12 G F 11 Assembling the Ash Pan. Attach Wood Handle to stainless handle by centering groove in wood on outside of handle and fasten using two ½ metal screws. Using (2) ¼-20 x 3/4 Bolts place M Ash Pan front plate over L Ash Pan aligning over holes. Painted side out with shorter distance from holes to top up. Place G Handle over holes and insert bolts 1/4-20 x 1/2 bolts. Tighten using (2) ¼-20 lock washers and nuts. 11 12 N L M G Assembling Hopper Handle. Attach wood handle to stainless handle by centering groove in wood on outside of handle. Fasten using (2) ½ metal screws. Using (2) ¼-20 X 1/2 bolts, ¼-20 lockwashers and nuts. 13 Installing the Dome Thermometer Remove Nut from Dome thermometer. Insert rod part of dome thermometer through front Top hole Centered on Cookstove Oven door. Assemble nut to backside Dome Thermometer on backside of door. 14 Assembling Stove Pipe and Raincap. Place first piece of stove pipe over collar on top of stove with the crimped end facing up. Attach second piece of stove pipe again with crimped end up. Fold flanges with holes in collar out to assemble. Next build the raincap by inserting (3) 10/32 x 1/2 bolts and tightening to zerts on Raincap brackets. Next attach bottom of bracket to raincap collar using (3) 10/32 x ½ bolts and nuts through holes in collar. Set on Second Piece of stove pipe for snug fit. 15 Installing the Bottom Heat Shields and the Feet. Position the Bottom Heat Shields in place over the four holes on the inside 1 flange of the bottom of the firebox and cook stove. Place washer over plastic washer on feet/glides, then insert into bottom flange holes on perimeter of cookstove. Attach using ¼ lock washers and nuts. Middle 4 holes on bottom of Cookstove Complete use ¼-20 bolts and nuts to attach both bottom heat shields. Cascade Complete Cookstove Owner s Manual 8
SHUTOFFS: The stove is supplied with one hopper shutoffs. Attach spring handle to shutoff. Thehopper has a slot for centering the shutoff. When shutting off stove slide shutoff down back side off hopper until you reach a fully closed position. You must be able to shut hopper lid to ensure stove shutoff is in proper position. Once again, thank you for choosing the Cascade Complete Cookstove. We hope you enjoy this step by step instructional manual. If you have any issues, problems, or concerns, please contact us at in the following ways: Call Us Toll-Free: 1-800-977-7433 7:30am - 5:00pm CST Monday - Friday Live Chat: 7:30am - 5:00pm CST Monday - Friday Live Chat: Service@NewfireOutdoors.com Mail: Newfire Outdoors. 2625 Kotter Avenue Evansville, IN 47715 INSTALLATION NOTE BEFORE INSTALLATION: This heater is intended to be used outdoors only! It should never be used in an enclosed area or a confined space. WARNING The installation must conform with local, state and federal codes. In absence of such codes, install in accordance with the current American National Standard (ANSI) / National Fire Protection Association (NFPA) codes. Please check local EPA laws to conform with local regulations. MINIMUM CLEARANCES: A minimum 36 clearance from this heater and all its parts to combustible materials must be maintained at all times while the heater is in operation. This Heater is to be used on a flat level non-combustible surface only. Install on flat level noncombustible surface (concrete, tile, stone, etc.) 9 www.newfireoutdoors.com 1-800-977-7344
OPERATION PREPERATION BEFORE LIGHTING: 1. Check any possible shipping damage of the heater. If any is found, call us directly. 2. Please review thoroughly and be sure you understand all of the safety precautions and warnings. 3. Make sure the fire grate is in its proper position with slots running from the front (Door) to the back of the heater. 4. Pour pellets in both hoppers. 5. Damper Control is both temperature control as well as combustion efficiency control. To reduce temperature of stove by 250 degrees open damper to see slots. To increase temperature by 250 degrees close damper fully seeing no slots. Opening damper will also clean up particulates (smoke) by increasing oxygen to fire. Closing damper will increase temperature. PREPERATION BEFORE FIRING: 1. Never attempt to relight a hot heater, always wait until the heater is cool. 2. Fill both hoppers completely with pellets. 3. Open the door and squirt about two tablespoons of alcohol fire gel on the mound of wood pellets in the middle of the firebox. Pellets will have funneled down from the right hopper chute and the left hopper chute. Do not use charcoal lighter to light the unit, it will raise the temperature too quickly, could affect the paint on the unit, and is a dangerous flammable liquids. 4. Light the alcohol fire gel with a match and close the door. 5. Open the (N) Damper below the door for the first ten minutes of a burn. 6. Standard burn time for the heater on two full hoppers (20lb) is about 2.5 hours. ATTENTION INITIAL FIRING OF THE HEATER: On initial firing fill the hoppers ¾ full about 7 lbs of pellets. This one time initial firing needs to be done to cure the paint on the unit. Open the damper on the heater and leave it open for the entire initial burn period. Having the damper closed on initial firing will result in very high temperatures and potentially damage your heater voiding your warranty. Fire the unit and let it burn through all of the pellets and then let the heater cool. You will now be free to use the unit according to the remainder of these directions. On your first firing, the high temperature paint on the unit will cure. When curing, the paint gives off smoke. This will happen for about the first 15 minutes of operation. Do not breath these fumes, they can make you sick. Cascade Complete Cookstove Owner s Manual 10
NOTE: Open the (N) Damper below the door for the first ten minutes of a burn. Standard burn time for the heater on two full hoppers (20lb) is about 2.5 hours. You can extend this burn time by adding pellets to the hoppers during the burn. PAINT CURING Curing Paint on this heater is easy. Simply fire both hoppers and open the damper. Keep lids open only until paint has cured on lids. About 10 minutes after stove has been on for at least 20 minutes or until temperature of stove is hot. Allow to burn at least one half of each full hopper before shutting off. Continue use if desired. MAINTENANCE AFTER USE: When you are finished using the Heater you should make sure that the fire is completely out. Allow at least 45 minutes for the heater to cool down before transporting. This stove is supplied with a slanted fire grate to help burn hotter longer reducing the ash content while burning. Clean grate and slots either by removing from stove or using a hard pointy object to shuffle ash down slot holes. Store the heater upright in a sheltered area away from inclement weather such as rain, snow and dust. This unit is manufactured as an Outdoor Unit from steel. If you leave it in the weather it will accumulate rust. This is normal and can be treated by using touch up paint in spray cans available from Wood Pellet Products. Caution: Never burn stick wood or plastic or other combustibles in this heater. Burn only ¼ diameter wood pellets. Never spray any cleaning product on or into any of the doors, air intakes, or dampers. To obtain the best performance from your heater make sure you perform the following maintenance activities on a regular basis: After a burn and once the heater is completely cooled, clean out any remaining ashes from on top of the fire grate and in the ash pan. Do not dump an ash pan with hot embers or pellets in it into a garbage can or any other combustible area. It will start a fire. Keep exterior surfaces clean. Use warm soapy water for cleaning. NEVER use flammable or corrosive cleaning agents on or near this Heater. Airflow through dampers and out of the spark arrester must be unobstructed, clean regularly. 11 www.newfireoutdoors.com 1-800-977-7344
STOVE USAGE & STORAGE When you are finished using the Stove/Heater you should make sure that the fire is completely out. NOTE: Allow at least 45 minutes for the Stove/Heater to cool down before transporting. Store the Stove/Heater upright in a sheltered area away from inclement weather such as rain, snow and dust. This unit is manufactured as an Outdoor Unit from steel. If you leave it in the weather it will accumulate rust. This is normal and can be treated by using touch up paint in spray cans available from Newfire Outdoor Company. SAFETY PRECAUTIONS: To ensure safe use of your outdoor patio heater, you are requested to pay close attention to these essential safety requirements. This is a wood pellet, direct-vented heater, all of the combustion products leave the heater from the chimney/smokestack. By products of combustion from this unit include carbon monoxide. Carbon monoxide is toxic. Carbon Monoxide can build up in a heated space and failure to provide adequate ventilation could result in death. Always be sure there is plenty of ventilation when the heater is in use. Always follow the advice about ventilation in these operating instructions: FOR OUTDOOR USE ONLY. DO NOT USE THIS UNIT IN A CLOSED SPACE. Alert both children and elders to the hazard of high surface temperatures. Care must be taken for the supervision of children in the vicinity of an operating or hot heater. Your children and pets should be supervised when they are in area of heater. This outdoor patio heater must be used for outdoors only in a well ventilated area and not be used in a vehicle or any enclosed building or space. Always place the heater on a level stable surface. Do not move or touch the heater while it is hot or burning. Do not alter or modify the heater in any manner Always keep at least a 36 clearance from the stove to any combustible material. Do not use the heater if the wind velocity is greater than 10 miles per hour. Do not spray aerosols near the heater while in use. Do not clean heater with combustible or corrosive cleaners. Use warm, soapy water. Do not operate a damaged heater. Cascade Complete Cookstove Owner s Manual 12
Do not hang clothing or flammable materials either on or near heater Allow 45 minutes for the heater to cool down after use before attempting to move your heater. NEVER USE PETROLEUM BASED FLAMMABLE VAPORS OR LIQUIDS IN OR NEAR HEATER BURNING REAL WOOD: This unit is capable of burning real wood. We recommend the use of real wood only when wood pellets are unavailable. Simply place chunk of wood over burn area. Start fire using wood pellets and fire gel to help initiate coal bed for chord wood. Use only one chunk of wood at a time and never overfill the firebox with wood. Be certain wood is dry. Burning real wood is not as efficient as burning pellets. Therefore if using real wood more often be certain to cleanout unit by removing all ash content from firebox and burn pot prior to the next pellet firing. TEMPERATURE CONTROL: AFTER USE: Oven temps are regulated by the damper wheel at the front of the heater. Burning wood pellets and leaving the damper fully open will allow the stoves lowest possible temp at 325 degrees. Fully closed will bring the temperature up to 525 peak temperature. You may also dial in between temps based on how much air you allow through the damper. Elevation, quality of fuel, and ambient temperature will all play important roles in this stoves operation. SERVICE AND WARRANTY INFORMATION To learn how to service and procure parts for worn out, defective or damaged components, please call us directly for assistance. Warning: Use our original equipment replaced parts only. Use of unauthorized parts or modification of parts can void warranty and create an unsafe condition. WARRANTY TERMS: Subject to the conditions set out below, this product is warranted to the original purchaser to be free from defects in workmanship and materials for 90 days from the date of purchase. This warranty does not include the paint and or finish on the heater. Satisfactory proof of the purchase date must be furnished at the time of notification of the defect for any claim under the warranty to be enforceable. This warranty covers all parts found defective in workmanship and / or materials during the warranty period and can be repaired or replaced at the discretion of the manufacture at no cost to the original purchaser. 13 www.newfireoutdoors.com 1-800-977-7344
This warranty will be void and accordingly no claim of any nature will be enforceable if the product has not been assembled, installed or operated according to the instructions, subjected to abuse, improperly treated, neglected, rusted by exposure to the elements, misused and / or if any repairs, maintenance, or service has been done by an unauthorized person. Return must be properly packaged and freight prepaid to us. Each of the manufacturer, distributor and retailer will not be liable for any incidental or consequential loss or damage arising from the installation or operation for the product and or the failure of any part for any reason. There are no other express or implied warranties, except for those stipulated herein. This warranty gives specific rights and the original purchaser may have additional rights and remedies in law. This warranty does not cover commercial or rental use. Rust and oxidation is a normally occurring process for any metal exposed to the elements and is expressly not covered under out warranty. Patent Pending: Newfire Outdoor Company LLC.com 2015, All Rights Reserved Cascade Complete Cookstove Owner s Manual 14