00 ma SMAT LINK DAMPE DAMPE DAMPE or FA DAMPE POE -X & X Installation, Specification & Operation uide p. p. p. p. FULL US DIITAL DISPLA SPAE FUSE INLUDED QUIK SELESS TEMINALS O AS/ELETI THEMO EXLUSIVE EO FO ENHANED ONTOL US LEDs SHO HEAT or OOL ALLS (No Voltmeter equired) SAN ITH SMATPHONE FO MOE INFO FESH AI ONTOL (X ONL) E V DELA EO AS/ELET VS. VLV. O NOMAL nd STAE FAN AS SMAT LINK S ( ) ESET I PUE LOKOUT ELETI S ( ) X ZSX.0 ADJUST SETTINS Z-PO Z-P EMOVE TO SEPAATE & TEMINALS Z-PO Z-P Z-PO Z-P Z-PO Z-P ND TPE SA SA FESH AI SA SENSO SIMPLE SETUP AND ONFIUATION AI TEMP SENSO INLUDED EXPANDALE TO S APAILIT PATILE : AS/FOSSIL FUEL/ELETI or (Inc. ) up to -STAE ooling p.,, -STAE Heating USE AN DAMPE -IE or -IE (Power Open/lose, Spring Open, or Spring lose) US LEDs SHO DAMPE POSITION ED = LOSED EEN = OPEN p., p. p. p. p. p. EOJA -X ( ) - also available (ZSX-.0).com --EOJ () PLEASE EVIE ENTIE DOUMENT EFOE EINNIN INSTALLATION
00 ma DAMPE DAMPE POE MODES & OPEATION EMEEN HEAT Emergency Heat can ONL be operated by a heat pump thermostat connected to the thermostat terminal. allows as/electric or Heat Pump thermostats to be used on all zones with heat pump equipment. If thermostat calls for Emer. Heat, the system will be LOKED into emergency heat. The compressor will NOT energize and only heating calls will be recognized from any zone other than. Only / and will be allowed to energize while is LOKED into emergency heat. (ie. ompressor & cooling calls will be LOKED OUT) All cooling calls from S thru will be ignored and any heating call from these zones will be treated by the system as Emer. Heat. To UNLOK and take the system out of Emer. Heat, remove the Emer. Heat call at the thermostat AND make a call for compressor heat or cooling from this thermostat. EONOM MODE EONOM MODE (EO) input on allows the use of a switch, occupancy sensor, or dry-contact to keep Zones thru from making equipment calls. (i.e. Heat or ool will not energize if only zones thru are calling while E Input is energized) onnect V and E INPUT to set the System into EONOM MODE. Only will be able to make equipment calls. All other zone calls will open and close dampers as needed to take advantage of the active mode energized by the thermostat. NO ADDITIONAL SETTINS EQUIED. LOSED = EONOM FOSSIL FUEL AUX. HEAT In Mode, the compressor(s) will not run when AUXILIA HEAT is energized. controls dual fuel so a dual fuel kit and THEMOS are NOT required. AS/ELETI thermostats may be used with a heat pump system, however, use a Heat Pump stat for the Thermostat to control EMEEN HEAT (Described above). Always install the heat pump evaporator downstream of the furnace, this prevents condensation in the heat exchanger during the cooling mode. SEE Equipment Staging (p. ) for more details about. TANSFOME SIZIN VA TANSFOME (NOT INLUDED) MUST E SIZED AND FUSED ASED ON THE SMAT ONTOLLE, TOTAL DAMPES AND THEMOS EOJA Device -X -X Power Open/lose Damper Spring eturn Damper Typical Thermostat POE VA VA VA 0 VA VA VA TANSFOME PE-INSTALLATION HEKLIST SMAT PANEL alculate minimum V transformer VA capacity (add VA requirement for controller + # of thermostats + # & type of dampers) see Transformer Sizing section this page. heck primary and secondary voltage for zoning transformer. Make sure separate transformer and circuit is use from equipment transformer. Select mounting location that provides space and easy path to run wires. THEMOS Select location that provides easiest path to run wires. Do not mount where exposed directly to air stream from supply air grills. Do not mount where exposed to radiant heat from windows or skylights. Do not use power stealing or triac models. as/electric and/or heat pump stats can be used on heat pump equipment (heat pump stat is required on zone only if emergency heat control is needed). NOTE: Use only gas/electric stats with gas/electric equipment. MOE INFOMATION AVAILALE ONLINE -.com E V DELA EO AS/ELET VS. VLV. O NOMAL nd STAE FAN AS DUT & DAMPES HVA ESET I PUE LOKOUT ELETI X ZSX.0 ADJUST SETTINS Z-PO Z-P EMOVE TO SEPAATE & TEMINALS Z-PO Z-P TPE SA SA EXAMPLE Transformer alculation: SMAT-X ( VA) + PO DAMPES ( VA X ) + THEMOS ( VA X ) = VA So, for this example of a basic - Zone system, a 0VA transformer with a AMP Fuse can be used. SEE page for more info about FUSE size. Design all zones to balance the FM evenly (each zone should be similar in size). Avoid creating small zones (< 0% of total capacity). Use proper excess (surplus) air-flow management including these techniques bypass duct/damper, dump zone(s) or adjust dampers max close settings to allow leakage. Ecojay recommends the use of a bypass duct/damper that is large enough to accommodate the total system FM capacity minus the FM capacity of the smallest zone. EFE TO the EOJA DAMPE SSTEM UIDE for more information. Perform basic equipment check including compressor, refrigerant charge, blower, furnace, filter before installing or starting up system. SA SENSO PUE A minute PUE of the supply air plenum is initiated during Opposing-all hangeover. (Switching from Heat to ool or ool to Heat) During the PUE, the fan will remain energized to purge existing supply air temperature and to allow equalization of hvac system pressures before energizing the opposing mode call. During the PUE Mode, zone(s) calling for the opposite mode will have damper(s) closed. All other dampers (non-calling zone(s) and zone(s) calling for mode last energized) will remain open during PUE Mode. During PUE the digital display will count down the number of seconds left during purge time. TIME DELA Time DELA is designed for equipment protection. After calls from all zones have been satisfied and the equipment is deenergized, a -minute Time DELA will be completed before new thermostat calls will be processed. During the DELA all dampers open and the equipment will NOT run. During DELA the digital display will count down the number of seconds left during purge time if a new call is energized. NOTE: Although will not energize the fan (or equipment) during DELA the equipment being used may have a built in control that causes the fan to continue running. / JUMPE The / Jumper is Factory Installed on the ontroller. If the equipment requires separate transformers for heat and cool, EMOVE the / jumper [JP] below the connector on the right side. NOTE: In the case of a Heat-Pump System, the / jumper should NOT be removed. SPEIFIATIONS POE OUTPUTS INPUTS -X -X SSTEM POTETION DAMPES SmartLINK (M) THEMO TEMPEATUE VA MAX ( ma @ VA) [X = VA, X = VA] If multiple transformers are used in X system, the primary and secondary polarities must be the same for both transformers and on both ZSX boards. VA + Stats (VA ea.) + Dampers (- 0 VA ea.)= Total Transformer Size Integrated X0mm 00mA Fuse- One replacement also included. (Field supplied transformer should also be fused) 0 AMP @ VA ontact ating VA HOT from Heating Transformer on Equipment (ED) VA HOT from ooling Transformer on Equipment (ED) VA MON from Transformer on Equipment (none) st Stage ompressor (ELLO) nd Stage ompressor (ELLO) Fan (EEN) / st Stage Heat O Emergency Heat (ED) /O nd Stage Heat O eversing Valve (OANE) 0 AMP @ VA ontact ating (0VA) Power-lose / Spring-Open Dampers (0VA) Power-Open / Spring-lose Dampers (0VA) Power-Open / Power-lose Dampers (VA) M ire ommunications to SmartLINK (LUE) [Use at able ONL] LAEL DESIPTION (LED OLO) VA HOT (ED) ommon (NONE) ompressor (ELLO) Fan (EEN) Heat O Emergency Heat (ED) eversing Valve (OANE) E Economy Input (EEN) ß Zone ONE only 0K Type III Thermistor SA Sensor " Supply Air Temperature Sensor Stainless Steel Probe (Provided with each ) DISPLA OPEATION & FUNTON I PUE (ON) (FLASHIN) (ON) (FLASHIN) DELA EO (ON) EO (FLASHIN) Multi-function digits show supply temperature, cut-out temperatures (high and low), zone thermostat types, fresh-air time. Supply Air Temperature displayed. -- on temp display = SAS disconnected. System is in PUE mode for equipment changeover (Fan [] and dampers continue to operate, ountdown timer on digits sec.) HIH TEMP LIMIT sensed, ontroller de-energizes equipment HEAT output for a minimum of minutes (Fan [] and damper outputs continues to operate) Setting HIH TEMP LIMIT Press UP or DON Arrow uttons to adjust the HIH TEMP LIMIT (factory default: heat pump 0 o F; electric heat o F; gas heat o F) LO TEMP LIMIT sensed, ontroller de-energizes equipment OOL output for a minimum of minutes (Fan [] and damper outputs continue to operate) Setting LO TEMP LIMIT Press the UP or DON Arrow uttons to adjust the LO TEMP LIMIT (factory default o F) ontroller has satisfied all calls and will DELA min before initiating any additional calls. (ountdown timer on digits sec. if call made) I0 I0 E input on Zone is energized and system is in EONOM MODE. Only Zone can initiate equipment calls, other zones will only open and close dampers as needed. If has been configured for FESH AI and FESH AI is being currently satisfied. FAN should be running and (FA Damper) energized in the OPEN position OUND AND ETANULA DAMPES Available in over 0 different sizes and configurations!
00 ma SMAT LINK DAMPE DAMPE DAMPE or FA DAMPE POE THEMO TPE SETUP On Heat Pump equipment ONL, either as/electric or Heat Pump thermostats can be used. The controller MUST be set for the thermostat type being used or the equipment will not operate properly with potential risk of damage. Set the thermostat type as shown below using the TPE and Arrow buttons. NOTE: hen AS/ELETI Equipment, this option is NOT available, all thermostats will be AS/ELETI. NOTE : hen using SmartLink for X system, secondary controller stat type must also be set using the same method. SELET Press the TPE utton... I DELA EO PUE ONE TIME... DELA EO PUE TO TIMES... DELA EO PUE THEE TIMES... Zone ONL DELA EO PUE FOU TIMES DELA EO DELA EO ADJUST TPE Press the UP and DON Arrows E PUE AS / ELETI [Standard Heat/ool Thermostat] DELA EO Thermostat THEMO IIN HP PUE FA PUE FESH AI (Available on Zone ONL) Drag the side handles to change the = ool = Heat width of the text block. DIP #: vs. Vlv. O (Default) = Heat + O = ool DIP #: vs. Vlv. = ool + = Heat = Em. Heat (Zone must initialize) If FA is selected, Zone Damper will operate as a Fresh Air Damper. SEE NEXT PAE FO DETAILS will use time and temperature to automatically manage staging. This accurate method of staging eliminates the need for multi-stage thermostats. is compatible with most all thermostats that have a common connection or are battery powered / mechanical. DIP SITHES OLD = DEFAULT AS/ELET VS. VLV O NOMAL nd STAE LOKOUT FAN AS ELETI SmartLink S (-) S ( ) THEMO VA (HOT) VA (MON) PESSO FAN HEAT or EMEEN HEAT EVESIN VALVE (ZSX) ONL OLO (TPIAL) ED -- no standard ELLO EEN HITE OANE Standard E or All Electric Equipment Heat Pump Equipment eversing valve energized in OOLIN eversing valve energized in HEATIN Operates Aux. Heat ITH compressor (HP Only) Operates Aux. Heat ITHOUT compressor nd Stage Active (Normal Operation) nd Stage will not energize if only ONE zone open Energizes fan after 90 second delay in heating Energizes fan immediately with heating Primary equipment controller (NOMAL) Zone Expansion Mode Add -Zones to -.0 - EPLAE FUSE ITH 00mA Fuse (X0mm) Spare Included Heat Pump THEMO w/ O USE AUE Solid onductor ire NOTE: For a System with Emergency Heat: ONL Thermostat will have the ability to energize Emergency Heat. as/electric THEMO VA TANSFOME FUSE EOJA X & X Install uide ev.0 opyright 0-0- subject to change without notice INSTALLATION STEPS 9 Mount enclosure (not pictured) Install TEMP SENSO ire DAMPES to Set DIP SITHES on ire THEMOS to ire SMATLINK if applicable (ONL Zones or more) ire VA TANSFOME Set THEMO TPE if using Heat Pump ire to E V POE IIN USE AUE Solid onductor ire and always install a field supplied fuse as shown. NOTE: ALAS Disconnect power to while making any wiring changes. See previous page for transformer sizing requirements. DELA AS/ELET VS. VLV. O NOMAL nd STAE FAN AS SMAT LINK S ( ) Z Z ESET EO I PUE X LOKOUT ELETI ZSX.0 S ( ) Z Z ADJUST SETTINS EMOVE TO SEPAATE & TEMINALS Z-PO Z-P Z-PO Z-P Z-PO Z-P Z-PO Z-P ND TPE SA SA FESH AI FUSE SIZE ULE OF THUM TANSFOME VA 0 00 FUSE SIZE A A A Push buttons for adjusting HIH and LO temp limits, configuring thermostat type and FESH AI operation. See next page for detials. SA SENSO DAMPE TEMINAL AN E ONFIUED AND USED AS A FESH AI DAMPE ONTOL. SEE NEXT PAE FO DETAILS. SAS (INLUDED) " Stainless Temp Probe w/ 0 ft wire & EZ Plug ¼ Diameter Hole equired for mounting TEMP SENSO TEMPEATUE SENSO (SAS) INLUDED must be securely installed and properly located for to operate properly. -- will be flashing on the display if SAS not plugged into the board. USE AUE Solid onductor ire NOTE: Disconnect power to equipment transformer while wiring onnect equipment according to manufacturers instructions. EMOVE IF TO TANSFOMES AE USED (ONE FO HEATIN AND ONE FO OOLIN) SEE PEVIOUS PAE FO MOE DETAILS. AS/ELETI or w/ Dual Fuel INSTALL SAS ' to ' down-flow of the coil ETUN AI AI FLO AS or ELETI HEAT -IE SPIN OPEN POE LOSE IIN P PO OIL -IE POE LOSE POE OPEN PLENUM (Standard Electric Aux.) INSTALL SAS AFTE the OIL but EFOE the LOE ETUN AI AI FLO VA (MON) PESSO (STAE ) PESSO (STAE ) FAN (LOE) HEAT (STAE ) or EME. HEAT HEAT (STAE ) or VS. VALVE VA - OOLIN VA - HEATIN -IE POE OPEN SPIN LOSE OIL SMATLINK 9 Multiple dampers can be wired to each zone as necessary based on duct configuration. 0 VA PE MAX. (ie. Four 0 VA Dampers or thirteen, VA dampers O any combination adding up to a total of less than 0VA) Any VA Damper can be used including TO-IE or THEE-IE Dampers. OLO (TPIAL) -- no standard ELLO -- no standard EEN HITE OANE ED ED ELETI (Auxiliary) HEAT PLENUM EAS A TO ADD MOE S -X ONL SEE AK PAE FO DETAILS EOJA (OPT.) - - (OPT.) DAMPE IIN USE auge Solid onductor ire
DAMPE DAMPE or FA DAMPE POE V Z Z POE OPEN / SPIN LOSE FESH AI DAMPE Z Z Z-P Z-PO Z-P Z-PO Z-P FESH AI NOTE: In the case of an X system, the fresh air only needs to be set on the PIMA controller. STAIN The controls equipment staging automatically based on time and supply air temperature. (This temperature is read by the AI TEMP SENSO SEE previous page for proper installation) NOTE: ithout this sensor installed, the will NOT run nd stage or operate any dampers. The charts in this section along illustrate this correlation between TIME, TEMPEATUE, & STAIN (FATO DEFAULTS SHON IN HATS) Time and temperature settings will vary according to the type of equipment is configured for and the HI/LO temp limit settings used. Staging will occur ONL when the minimum run-time and temperature range conditions are met. The factory default settings for temperature cut-in and cut-out are adjustable. (SEE HIH and LO LIMIT ADJUST section above) AI TEMP (⁰F) DEFAULT Values ST STAE ⁰ nd STAE UT-OUT nd STAE UT-IN 90⁰ AUX. HEAT UT-IN Adjustable ange: (90 to 9 F) AS/ELETI HEATIN ST STAE * & energize when any thermostat calls for heat. will energize immediately if DIP * SITH # is set to ELETI. If set to the default of AS, will energize after 90 seconds. de-energizes at a supply air temp warmer than HI temp cut-out and will re-energize after min if supply temp has fallen lower (cooler) than HI temp (Default: F) ⁰ UT-OUT Adjustable ange: ( to 0 F) ⁰ 0⁰ Adjustable ange: (0 to F) 0⁰ UT-OUT 0⁰ 00⁰ AUX. HEAT UT-OUT AI TEMP (⁰F) DEFAULT Values ST STAE nd STAE nd STAE UT-IN nd STAE UT-IN and equipment terminals energize when any thermostat calls for heat. NOTE: will also energize if DIP SITH # set to de-energizes at a supply temp warmer than (above) HI temp cut-out and will reenergize after min if supply temp has fallen lower (cooler) than HI temp (Default: 0⁰F) ST STAE -⁰ for heat is made) 0 for heat is made) FESH AI ONTOL -X ONL FOLLO THE STEPS TO USE AS A FESH AI DAMPE ONTOL & AUTOMATI FAN LE Press TPE utton until (zone) is flashing on the display. Press the up arrow until FA is flashing on the display. Press TPE button again one time and the # of minutes per hour Fresh Air will run is displayed. Use the UP and DON arrows to adjust the # of minutes per hour in minute increments. Press TPE button again one time to save the settings and return to normal operation. EFE TO ASHAE uidelines to determine the necessary minutes per hour based on occupancy, total volume and FM of fresh air duct to meet. standards. -⁰ energizes at a supply air temp cooler than ⁰ less than HI temp cutout after minutes run time of only. (Default: - = 0 or cooler) de-energizes at supply air temp warmer than 0⁰ less than HI temp cut-out after min of minimum run time. (Default: - 0 = or warmer) ND STAE (-Minute Minimum un Time) (NOMAL) HEATIN [ELETI AUX.] nd STAE energizes at a supply temp ⁰ less than HI temp cut-out (or cooler) after a minute run time of only. (Default: 0⁰ - ⁰ = 0⁰F or cooler energizes) de-energizes at a supply temp of ⁰ less than HI temp cut-out (or warmer) after min of minimum run time. (Default: 0⁰ - ⁰ = ⁰F or above de-energizes) ND STAE (-Minute Minimum un Time) AUX. HEAT -⁰ -0⁰ [Auxiliary Heat] energizes while & de-energize at a supply temp cooler than 90⁰F after minutes run time of & only. [Auxiliary Heat] de-energizes at a supply temp of 00⁰F or warmer (NON- ADJUSTALE) AUX HEAT 0
HIH AND LO LIMIT ADJUST See STAIN below for more details. For protection, will not allow the to run above or below these settable limits. ADJUST SETTINS () HEATIN [AS AUX.] ⁰ 0⁰ ⁰ 0⁰ ⁰ ⁰ ⁰ ** TPE AUTO HANEOVE AS AUX. HEAT UT-OUT Adjustable ange: ( to 0 F) Adjustable ange: (0 to F) UT-OUT nd STAE UT-OUT nd STAE UT-IN OOLIN ALL nd STAE UT-IN nd STAE UT-OUT LO TEMP UT-OUT Adjustable ange: ( to F) PESS & release the UP arrow button when the display is showing temperature. The HI TEMP indicator will flash and the digits will show the currently set temperature. This high limit cut-out can be adjusted up or down using the buttons. See STAIN below for more details. PESS & release the DON arrow button when the display is showing temperature. The LO TEMP indicator will flash and the digits will show the currently set temperature. This low limit cut-out can be adjusted up or down using the buttons. See STAIN below for more details. ST STAE for heat is made) -⁰ -⁰ ND STAE (-Minute Minimum un Time) AUX. HEAT (Once AUX Heat has started in Dual Fuel mode, it will continue to run until all heat calls are satisfied.) 0 0 SET HIH TEMP LIMIT (UT-OUT) AUX. HEAT UT-IN PESS & HOLD the UP arrow button for seconds when the display is showing temperature. hen released the HI LIMIT and DELA indicators will flash and the digits will show the currently set temperature (DEFAULT = 90, adjustable from 90 to 9 using buttons). SET LO TEMP LIMIT (UT-OUT) IMPOTANT NOTE: hanging either the LO or HIH temp limit will also affect the staging cut-in and cut-out temperatures settings. Adjusting these can cause staging to occur sooner or later as needed. See STAIN below for more details about each scenario. ith the system, it is possible to have a zone(s) calling for cool and another zone(s) calling for heat. These are called opposing calls. hen the equipment has an active call running and receives an 'opposing call' from another zone(s), the existing active mode running on the equipment will be limited to a maximum run time of minutes from the time the first opposing mode call was received. If the active mode does not satisfy the calling zone(s) in this minute interval will initiate a HANEOVE process de-energizing the active mode and initiating a minute PUE (see page for more about PUE). During PUE, all dampers open during the previously active mode remain open and the fan remains energized to neutralize the supply air temperature before energizing the opposing call mode on the equipment HANEOVE process. STAIN (ontinued) AI TEMP (⁰F) DEFAULT Values AI TEMP (⁰F) DEFAULT Values ST STAE 90⁰ AUX. HEAT UT-IN Adjustable ange: (90 to 9 F) and equipment terminals energize when any thermostat calls for heat. NOTE: will also energize if DIP SITH # set to de-energizes at a supply temp warmer than (above) HI temp cut-out and will reenergize after min if supply temp has fallen lower (cooler) than HI temp (Default: 0⁰F) ST STAE ST STAE nd STAE for cool is made) and energize when any thermostat calls for cool. (NOTE: O will also energize if DIP SITH # set to and # set to O) de-energizes at a supply air temp lower (cooler) than the LO temp cut-out and will re-energize after min if supply temp has risen above (warmer) than LO temp. (Default: F or cooler) energizes at a supply temp ⁰ less than HI temp cut-out (or cooler) after a minute run time of only. (Default: 0⁰ - ⁰ = 0⁰F or cooler energizes) de-energizes at a supply temp of ⁰ less than HI temp cut-out (or warmer) after min of minimum run time. (Default: 0⁰ - ⁰ = ⁰F or above de-energizes) +0⁰ nd STAE AUX. HEAT ND STAE (-Minute Minimum un Time) +⁰ [Auxiliary Heat] energizes AND & will de-energize at a supply temp cooler than 90⁰F after minutes run time of &. [Auxiliary Heat] remains energized until all heat calls are satisfied or the supply temp gets warmer than AS/ELETI HI limit (Default: ⁰F) ** NOTE: SET DIP SITH # to AS/ELET temporarily to adjust this HI LIMIT UT- OUT. Make sure to set it back to when adjustment is complete. AS/ELET VS. VLV. O NOMAL nd STAE FAN AS SMAT LINK S ( ) energizes at a supply air temp higher (warmer) than 0⁰ more than LO temp cut-out after minutes run time of only. (Default: ⁰ + 0⁰ = ⁰F or warmer) SE DELA EO PUE TO SAVE SETTINS, wait for display to show St (STOE) de-energizes at a supply air temp cooler than ⁰ more than LO temp cut-out after min of minimum run time. (Default: ⁰ + ⁰ = ⁰F or cooler deenergizes) LOKOUT ELETI S ( )
SMAT LINK SmartLINK MAKES -S EAS PIMA ( to ) -X ⁰ ⁰ ⁰ ⁰ to THEMO -S For systems with to -Zones: onnect two -X ontrollers together using only a AT cable. (iring detail shown to right - same for primary and secondary controller) DELA EO I PUE X ZSX.0 FESH AI If two separate transformers are used for a SmartLINK application (using two X oards to create zones), the primary and secondary polarity MUST be the SAME on both. *SEE ENTE PAE FO IIN DETAILS SEONDA ( to ) -X FAN ⁰ OFF ⁰ to THEMO -S ONNET AND SAS TO PIMA S (-) -X ONTOLLE to DAMPES DELA EO VLV. O NOMAL nd STAE I PUE X ZSX.0 FESH AI LOKOUT FAN AS ELETI SMAT LINK S ( ) S ( ) DIP SITH # should be set to S ( ) on secondary -X ONL LUE SmartLINK LED Flashing indicates communication established and working. If LED is OFF or SOLID LUE, check SmartLINK cable wiring or transformer polarity. ND DO NOT ONNET O SAS TO SEONDA S (-) -X ONTOLLE to DAMPES ONL AVAILALE with X