Fully Automatic Bun Divider BMBDF30 BMBDF36

Fully Automatic Bun Divider BMBDF30 BMBDF36

Operations Manual

CONTENTS: 1.Preface 2.Introduction 3.Specifications and components 4.Method of transportation 5.Method of installation and matters to be noted 6.Operation instruction and safety guide 7.Method of cleaning and maintenance 8.Repair

BMBD030 AUTOMATIC DOUGH DIVIDER/ ROUNDER 1. Preface Welcome to your BakeMax Automatic Dough Divider/ Rounder. It will be a very helpful partner. Please read and follow these instructions to obtain appropriate operation and maintenance. It will be the best tool to help you make bread efficiently for the next 10 years. 2. Introduction This machine was designed to round and divide dough automatically into small dough balls equal in size. It can help you to save time and it's easy to operate. It uses a Hydraulic system to control operation by program. Rounding pressure and rounding time can be adjusted at 3 stages. Increased rounding radius for better rounding quality. Larger base will help you to operate with more stability. Rounding tray is made of material with static electricity treatment and this machine is required to start running by 2 hands at the same time, in order to protect users from cutting by machine. We have 4 different types of machines with its capacity in 30pcs and 36pcs per tray. 3. Specification & Components *Specification: Model BMBD030 BMBD030B BMBD036 BMBD036B Weight of Dough gram 30-100 40-120 10-40 30-100 Capacity / Tray pes 30 30 36 36 Motor kw 1.5 1.5 1.5 1.5 Weight of machine kg 520 520 520 520 Crate Size cm 83*93*186 83*93*186 83*93*186 83*93*186

*Specification: Picture 2 (Picture 2) Number Description Number Description 1 Cover 6 Arch Stand 2 Front Cover 7 Plug 3 Rounding Tray 8 Hanger 4 Control Panel 9 Switch 5 Electric Box 10 Side Cover

4. Method Of Transportation 1. Use 1 Ton forklift to move the machine to adequate position before unpacking. (See picture 3) 2. Break wooden crate and left the bottom board. Loosen the 4pcs 5/8" screws, which are fixed on bottom board by wrench. 3. Use Nylon belts through main body of machine. Lift up Nylon belts by forklift to take machine off the skid and fix the machine on the predicative position. (Seepicture 4) (Picture 3) (Picture 4) 5. Method Of Installation and Matters To Be Noted: *Method of installation: 1 Locate machine on flat, dry floor with enough space left around the machine. 2 In picture 5, refer to the dimension and distance to ensure there's enough space to operate and clean 3 Put 4pcs rubber foot on 4 corners with stability, and then drill 4 holes at 1/2" Dia. 4 Shoot in 4pcs 3/8" expanding screws and tighten up. 5 Connect power supply with machine at correct voltage in coordination with specification. 5 Turn on machine and check if knife is acting. If not, it means the motor is running in wrong direction and change any 2 phases of power supply to each other. (picture 5 )

*Matters to be noted: 1 It must be installed and tested by professional mechanics according to instruction manual. 2 The machine had been oiled. In case of oil leakage occurring through transportation and, please check height of oil. The procedure will be (1) taking off plug, (2) opening head of machine, (3) taking up rounding tray by two hands with stability. The height of oil should higher than bulge places at 5mm. 3 It's important to place machine on floor with stability and help to longer the life in use. 6. Operation instruction and safety guide *Operation instruction: ( 1) Functions (See picture 6 from left to right) (Picture 6) a. (ON) Start running by pressing two buttons on left and right at the same time. b. (PRESSING TIME) '- Select 1 for one second, 2 for 2 seconds, 3 for 3 seconds of pressing time. ( RESET) : To revert machine to original status. c. (POWER) Switch on power, the light is on. d. (EMERGENCY STOP) : To stop machine in emergency. e. (RUNNING) - Press running button by two hands and let go two hands till light is on, machine will start running automatically and stop once finished. f. (ROUNDING TIME) : Select 1 for 4 seconds, 2 for 6 seconds, 3 for 8 seconds of rounding time. Select 0 for only dividing without rounding. *Operation instruction: 1. Cleaning before operation a. Clean oil out of head and rounding tray. b. Before formal production, make a trial running by 2Kgs of dough, in order to clean rounding and dividing parts, and ensure smooth operation. 2. Operation Procedures a. Turn switch right to start machine. b. Set up pressing time and rounding time.

c. Prepare dough and practice putting plastic tray into rounding tray. Put dough in accordance with proper total weight for 30pcs and 60pcs onto plastic tray after mixing, fixing, and flabbiness for a period of time. Put plastic tray onto rounding tray with stability and fix the front tray without moving. d. Adjust rounding height by referring to the figures on adjusting screw according to dough weight (e.g. figure 60 means 60 gm per dough). Tighten up screw after adjusting to prevent loosing. Smaller figure creates flat dough with damaged surface, bigger figure makes bad rounding quality. Press dough tightly and evenly ensure equal dividing weight for each piece. e. Press on switch by two hands at the same time and let go two hands when light is on. The machine will start running automatically and stop after finish. f. Take out plastic try and dough when machine stop and revert to original statue. *Safety guide: 1. During running, keep people away from machine, and the operator is not allowed to lean against the machine. 2. The machine allows only for total dough weight within 3KG or 6KG. 3. Make sure the dough is without any metal or hard articles mixing inside. The articles will damage the knife during running. 4. Don't modify the machine or parts without manufacturer's permission. 7. Method of cleaning and Maintenance *Cleaning: After using the head and dividing equipment must be cleaned every day. a. Switch on to let the knife go down and press emergency stop, then turn off power and pull up head. Clean knifes, stand, flour frame, rounding tray by brush and cloth. After cleaning, turn on power to revert machine. b. It is very important to clean the rounding tray and backside of plastic tray. c. After cleaning, plastic tray and brush must be hung for dryness to prevent from deforming, and can't use dryer or freezer to dry the plastic tray for dry. ^Maintenance: a. Motor belt adjustment: After a period of time, in case that rounding movement gets slowly, check and tighten up screws on motor fixed stand. (Check once at every 3 months) b. Lubricant oil can't be used as ordinary oil, only edible A360B oil and Philip PF edible oil is allowed. c. Check oil on rounding moving axle stand every 3 months and add cycle R68 oil provided by China Oil Company.

8. Repair NO. SITUATION Solutions Handle by Note 1. Check if power light is on or not. 2.Check if emergency stop button and power switch is in normal position. Operator 3.Check if overload protection device is on (1) Fails to run or off.4. Check on/off switch. 5. Check if interior wire is connected or not. 6. Check if fuse is burned out. 7. Check if oil of hydraulic system is sufficient. 8. Check if phase of power is in right order. Technician 1.Turn on machine and check if running light is on. Operator (2) Fails to stop 2.1f running light is off, check if hydraulic system was set at wrong pressure figure. (see P. 13) 1.Check weight adjusted screws. Technician Poor rounding effect 2. Dough is not relaxed over 15-20 min. 3. Water percentage of dough is under 55%. (3) 4. Adjust rounding time. 5.Motor belt is too loose. 6.Check dividing stop knife 53. Operator Technician (4) Uneven Divided Weight 1.Dough is not relaxed and pressed before dividing. 2. Water percentage of dough is too low. Operator Machine stops (5) when flour frame is Check pressure figure on hydraulic system. Technician not set to right (see P. 13, picture 4) place. (Table 3) for more information please visit www.bakemax.com or call 1.800.565.2253