AAF International Power & Industrial Overview Presenter: TBC Date: 16 th November 2015
Corporate
AAF History AAF celebrated its 90 th anniversary in 2011
Corporate $18bn $600m $1bn $50m
AAF Power & Industrial Global Organisation P&I Business Groups Gas Turbine, Environmental Products, Environmental Services, Diesel, Nuclear. AAF Power & Industrial Division HQ in UK (Includes Gas Turbine Group Hub) Sales, engineering, manufacturing, research & development, sourcing and project management centralised in UK. World-wide manufacturing capability managed and controlled from UK. Global AAF P&I offices; UK, USA, Italy, China, UAE, Spain, France, Mexico, Thailand, Brazil. Future offices planned in; Russia, Saudi Arabia.
Gas Turbine Group Locations Coordinated approach to major OEM s global structure Regional infrastructure to install/support/service equipment and users locally Global manufacture and sourcing
AAF UK - Global Gas Turbine Hub Fully integrated original equipment and aftermarket business unit Provides a total solution portfolio to worldwide gas turbine operators Oil & Gas - Offshore sector Fixed and Floating Production Oil & Gas - Transmission Compressor, Import & LNG Terminals Power Generation Electricity and Co-Generation
AAF UK 1966 2012 New R&D Centre Opening Ceremony.
AAF UK Certification & Awards BS EN ISO 9001:2000 - Quality Management System BS EN ISO 14001:2004 - Environmental Management System BS OHSAS 18001:2007 - Health and Safety Management System Investors in People Gold Award Champion (2014-2016) Better Health at Work Continuing Excellence (2014-2015) Company of the Year Northumberland, 2010 Exporter of the Year Northumberland, 2014 Short Listed - North East Company of The Year 2015
AAF Gas Turbine Pedigree Design, Manufacture, Installation Supervision and Maintenance Single Source Air Filtration and Acoustics International Coverage World-wide Manufacturing Capability Professional Project Management Application, Structural, Mechanical, Electrical and Acoustic Engineering Engineering Drawing Office Dedicated R&D Group Over 6500 Gas Turbine Installations supplied worldwide since 1968
AAF Customers
New Equipment & Packaging
Air Intake & Acoustic Packages Ventilation Systems Exhaust Systems Filter & Ductwork Systems We CLEAN air We HEAT air We COOL air We SILENCE air Acoustic Enclosures
Air Intake Systems Onshore/offshore filtration Pulse and static systems (H)EPA filtration Anti-ice Silencers Plenums Ductwork & flexible connections From 3mw to +300mw
AAF GT Static Final Filters (F8 to E12) TurboShield Premium +Plus Onshore HydroCel Premium Offshore HydroVee Premium Onshore DuraVee Onshore
AAF GT Static Pre & Intermediate Filters (G4 to F7) DriPak GT Bags Amerkleen M80 AmerShield HydroVee
AAF GT Pulse Filters (F8, F9 & E12) Single Stage or Pre-Filtering Vertical Updraft Pulstar Updraft ASC Horizontal Panel Pak Pulstar Crossflow Fully synthetic available Specifically designed for desert and artic conditions Horizontal CrossFlow
Air Intake Cooling Evaporative coolers Cooling coils Mechanical packaged chillers
Exhaust Systems Silencers Plenums Ductwork & stacks Expansion joints Support Structures Dampers From 3mw to 300mw
Enclosures & Ventilation Systems Acoustic enclosures - A0, H0 & H60 fire ratings Blast loads AC / DC fan assemblies Fire, retention & non-return dampers Silencers & ductwork
Trailer Mounted Mobile Packages Air intake filtration systems Combustion air intake systems Exhaust systems Ventilation systems
Acoustic Products Compressor acoustic enclosures (fire rated) Acoustic barriers Noise jackets Acoustic louvers Lightweight enclosures Silencers Instrumentation Fire & Gas
Engineering Capabilities
AAF Engineering Capability Computer Aided Engineering (CAE) 3D modelling using Solidworks, Inventor and PDMS Direct data input into CFD of FEA analysis software from 3D model CNC programming from 3D models Cutting sheet optimisation and computerised nesting Central global Product Data Management system Design collaboration with customers Design visualisation and interface coordination Up-front clash detection and resolution
AAF Engineering Capability Computational Fluid Dynamics (CFD) Flow visualisation and velocity profiles Research, development and validation studies Intake and exhaust pressure loss prediction and optimisation Thermal and dynamic forces and effects prediction Flow & Pressure Distribution Wash & Velocity Profiling Flow Separation Geometry Variations
AAF Engineering Capability Finite Elements Analysis (FEA) Detailed stress & thermal analysis Determination of dynamic force effects Verification of new product designs ANSYS FEA software
AAF Engineering Capability Acoustic Design Mitigation of control of plant noise breakout to the environment Design of attenuators, isolators and barriers Assessment of mechanical plant and systems On-site noise / vibration surveys, testing, commissioning, acoustic investigation and troubleshooting FEA software developed in 2013, as part of 2 year knowledge transfer partnership with Brunel University Increased accuracy of noise level prediction for varying splitter symmetries and infill materials New 2014 initiative in conjunction with Stockholm university to develop hybrid exhaust silencer with both absorptive and reactive components
AAF Engineering Capability R&D Centre
Electrical, Fire & Gas
ATEX Equipment & Design Experienced in working Globally with major Oil & Gas OEM s and End Users UK 6 Electrical Engineers CompEx Certified Ex01 to Ex04 UK 2 Electrical Fitters CompEx Certified Ex01 to Ex04 China 2 Electrical Engineers CompEx Certified Ex01 to Ex04 Testing & Commissioning In house or on site Applications Engineering All staff to be educated in hazardous area design concepts
Filter Housing Installations
Pulse Filter Control
Pulse Filter Control
Pulse Filter Control
Pressure Measurement
MCC Fabrication, Testing & Commissioning
Air Pollution Control HMI Screen
GT Enclosure External (Cable Tray, Proximity sensors, Status Lights)
GT Enclosures Internal (Fire Detectors, Temperature probes, lighting, Extinguishant pipework)
GT Enclosures Internal (Fire Detectors, Temperature probes, Lighting, Warning Beacons etc.)
Proximity Sensors
Fire, Heat & Gas Detection
Ventilation Ductwork
Oil Mist Detectors
Gas Detectors
Heat Detectors
Lighting
Junction Boxes
Pipework Assembly
Manufacturing
AAF Global P&I Manufacturing Facilities AAF Plants (Fabrication) UK China France Spain Sub Contract (Fabrication) Canada USA Mexico Brazil Malaysia Vietnam Romania Bulgaria UAE Thailand Italy Saudi Arabia Russia** **currently in approval process. AAF Plants (Filter Elements) USA China Malaysia Holland UAE
AAF Plants China DNV Certificate 129,000 square foot factory area 9 m hook height, 25t crane In house paint & shot blast 350,000 man hour annual capacity Excellence in Quality Awarded by GE
AAF Plants UK 14,530 square foot factory area 7 m hook height, 5 & 12.5 t cranes In house paint & shot blast 91,000 man hour annual capacity
Aftermarket Equipment & Services
Offshore & Field Services Turnkey installation, commissioning & servicing Conditional life assessment Life extension Service agreements Repair/trouble shooting
Thermal Imaging Surveys Equipment integrity / joint leakage detection Problematic heat source identification Personnel protection surface heat limits
Equipment Turnkey Upgrades 2 No. Frame 5 Retrofit E12 (H)EPA Air Intake Filtration Systems
Equipment Turnkey Retrofit 2 No. Frame 5 Retrofit GT/AC Gen enclosure ventilation systems
Equipment Turnkey Life Extension Frame 5 exhaust plenum refurbishment
Equipment Turnkey Extension Frame 5 intake silencer refurbishment
GT Compressor Efficiency Calculator
Spare Parts
Projects
(H)EPA Filter System Upgrade Machines Offshore UAE 3 off Nuovo Pignone PGT10 1 off Rolls Royce RB211 3 off Siemens SGT400 Multi engine (H)EPA filter housing replacement Scope: AAF provided bespoke design, supply and installation for seven number gas turbines providing specialist salt removal technology designed to remove fouling and deter hot gas path corrosion Filter life extended two times Reliability and low maintenance
Gas import terminal 2 off GE Frame 5 Intake ductwork, enclosure ventilation and (H)EPA filter upgrade (H)EPA Filter System Upgrade Multi engine HEPA filter housing replacement Scope: Design, manufacture, supply, removal and installation for 2 number gas turbines providing specialist filtration salt removal technology designed to eradicate engine fouling thus removing need for production interruption for machine washing AAF class leading HydroCel filters
Equipment Turnkey Life Extension After Before After Machines offshore UK 3 off GE Frame 5 Repair and parts replacement service intake duct system Scope: Following a life extension program for the total oil rig, AAF successfully refurbished the intake ductwork and acoustic baffles in situ offshore during a 4 week shutdown program Reliability and Low Maintenance Before
Filter/Evap Cooling System Upgrade PHOTO BEFORE UPGRADE USA, Phoenix Power generation Siemens 501 4 number machines Filter house, inlet cooling and intake duct replacement Arizona Power - 3 stage filtration & evaporative cooling Benefits: Guaranteed air quality OEM approved filters Long filter life (filter to last 3 years to span C inspections Lower average pressure loss Reliability and low maintenance INVENTOR 3D MODEL
Exhaust System Replacement Machine(s) Offshore UK 1 off GE Frame 5 Exhaust Exhaust system re-design and replacement Scope: AAF redesigned the exhaust stack changing it from a horizontal to a vertical straight through stack to reduce back pressure loss and boost production yield Scope included exhaust plenum, silencer, stack and structure
(H)EPA Filter System Upgrade UK, Onshore Coastal Co-Generation GE 9FA (260mw) 3 number Machines Filter house and intake duct replacement Conoco Phillips 3 Stage (H)EPA Filtration Benefits: Guaranteed Air Quality OEM Approved HEPA Filters Long Filter Life (Pre, Intermediate & HEPA Filter Last 3 Years to span C Inspections Lower Average Pressure Loss Reliability and Low Maintenance
(H)EPA Filter System Upgrade Machines Offshore UK 4 off Solar Titan 130 s Multi Engine HEPA Filter Housing Replacement Scope: AAF provided HEPA technology upgrading high velocity systems to four new medium speed filter house modules within a 16 week program from initial offshore survey to equipment commissioning. Clients goal was to prevent hot gas erosion and maximise availability which was achieved by AAF Reliability and Low Maintenance
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