FDT DTM and eddl Technology Overview Peter Overgaauw - Honeywell IFEA September 19, 2012
FDT DTM and eddl Topics What is the problem/need? EDDL FDT/DTM FDI 2 HONEYWELL September 19, 2012
Evolution of Plant Control The Digital Plant Changes the Game for a Step Change in Results Value Hardwired Panel Boards Centralized DCS Digital Plant Architecture Time 3 HONEYWELL September 19, 2012
Classic DD file behaviour Temperature Transmitter Example Device DD File Device data is described by VARIABLE, RECORD and ARRAY constructs in the DD file. The host typically displays the device data as a list. 4 HONEYWELL September 19, 2012
Application on PC or Handheld Reads DD Descriptions for values are obtained from the DD. Values are read from the device. Digits of precision Engineering Unit Label of the value DD 25.50 % Measured_Value Application on PC or Handheld uses the same DD 5 HONEYWELL September 19, 2012
DD File History EDDL definition in the International Fieldbus Group 1988 1990 First Intelligent Hart Devices EDDL Standard in the Fieldbus Foundation 1992 1996 EDDL Standard in the HART Communication Foundation 1997 first PROFIBUS devices are described with EDDL EDDL gets PNO standard 2000 2003 Standardization in CENELEC 6 HONEYWELL September 19, 2012
FDT DTM and eddl Topics What is the problem/need? EDDL FDT/DTM FDI 7 HONEYWELL September 19, 2012
DD Cooperation Project The DD Cooperation Project was approved by FF, PNO and HCF in October 2002 to specify Electronic Device Description (EDD) visualization and data storage management extensions. Common EDD extensions for FOUNDATION fieldbus, PROFIBUS and HART preserves and protects the worldwide investment in EDD-based devices, tools and training. 8 HONEYWELL September 19, 2012
DD Cooperation Project 9 HONEYWELL September 19, 2012
DD Cooperation Project Develop EDD specification for advanced visualization and data storage and protect the installed base. Built upon the approved IEC 61804-2 International Standard Independent of operating system and communication protocol Single EDD for all EDD applications (PCs/Handhelds/etc.) No changes to existing EDDs Develop EDD Interoperability Guideline for the extensions. Independent test and validation of extensions. Specification extensions available to all consortiums and IEC. 10 HONEYWELL September 19, 2012
International Standards IEC 61804 Function Blocks (FB) for Process Control - Part 1: Overview of system aspects - Part 2: Specification of FB concept and Electronic - Part 3: Electronic Device Description Language (EDDL) - Part 4: Interoperability Guideline Covers DDL used in the FOUNDATION fieldbus, HART and Profibus communication protocols Used to support over 1000 different devices 11 HONEYWELL September 19, 2012
Generic DD file behaviour Pressure Example Device DD File Device data is still only described by VARIABLE, RECORD and ARRAY constructs in the DD file. 12 HONEYWELL September 19, 2012
International Standards IEC 61804 Function Blocks (FB) for Process Control - Part 1: Overview of system aspects - Part 2: Specification of FB concept and Electronic - Part 3: Electronic Device Description Language (EDDL) - Part 4: Interoperability Guideline Covers DDL used in the FOUNDATION fieldbus, HART and Profibus communication protocols Used to support over 100 s different devices 13 HONEYWELL September 19, 2012
DD Cooperation Project Enhanced User Interface Parameter organization Windows, dialogs, group boxes Images Graphing System Visualize complex data Support for charts and graphs Multiple plots Interactive zooming Direct editing of graphs Emphasis, key points, notes Persistent Data Storage Store/access device data on the host Independent of host file system Applications Sensor/Actuator configuration Motor control Complex configurations Radar level configuration Valve signatures Valve diagnostics Sensor drift Sensor/Actuator diagnostics Archived valve signatures 14 HONEYWELL September 19, 2012
DD Cooperation Project New EDDL Capabilities Temperature Example Enhanced User Interface Dialogs Group Boxes Device DD File Parameter Organization Window 15 HONEYWELL September 19, 2012
DD Cooperation Project New EDDL Capabilities Radar Gauge Step Example A GRAPH is used to present the echo WAVEFORM to enable configuration of thresholds and false echoes areas in the device. Trigger device to build WAVEFORM data Retrieve WAVEFORM data Update the GRAPH GRAPH DD Cooperation Project Radar Gauge Threshold Calibration Echo Curve Filter WAVEFORM (Data from Device) AXIS MENUS & METHODS (Enhanced UI) ARRAY(s) (Device Data) FILE/LIST (Persistent Data) 16 HONEYWELL September 19, 2012
DD Cooperation Project New EDDL Capabilities - Valve Signature Example A GRAPH is used to present the Valve Signature (Hysteresis) WAVEFORM as a measure of the air pressure to stroke the valve open and close. Trigger device to build WAVEFORM data Retrieve WAVEFORM data Update the GRAPH Valve Signature Blue line is a reference retrieved Open Stroke via FILE and ARRAY GRAPH Close Stroke WAVEFORM (Data from Device) AXIS MENUS & METHODS (Enhanced UI) ARRAY(s) (Device Data) FILE/LIST (Persistent Data) 17 HONEYWELL September 19, 2012
DD Cooperation Project New EDDL Capabilities Valve Step Example A CHART is used to present the Real-time (continuous) Step Response SOURCE of a valve. Trigger device to build SOURCE data Retrieve SOURCE data Update the CHART SOURCEs (Stored Data and Data from Device) CHART AXIS Valve Step Response Diagnostics Blue line is a reference retrieved via FILE and ARRAY Setpoint (Stored) Travel (From device) MENUS & METHODS (Enhanced UI) ARRAY(s) (Device Data) FILE (Persistent Data) 18 HONEYWELL September 19, 2012
DD Cooperation Project New EDDL Capabilities Best Fit Example Best Fit line can be drawn using new features in DD Methods. Valve Signature Blue line is a reference retrieved Best Fit via FILE and ARRAY GRAPH WAVEFORM (Data from Device) AXIS MENUS & METHODS (Enhanced GUI) ARRAY(s) (Device Data) FILE (Persistent Data) 19 HONEYWELL September 19, 2012
DD Cooperation Project Image New EDDL Capabilities Motor Symetry Example Static bit map Objective is to provide a visual representation of the parameters MOTOR SYMMETRY Enhanced MENUS and METHOD are used to build dialog boxes displaying motor starts, operating hours, number of overload trips, etc. MOTOR PARAMETERS 20 HONEYWELL September 19, 2012
Examples of new EDDL Displays Integration technology for device setup and maintenance 21 HONEYWELL September 19, 2012
EDDL Phase 2 Features Client Applications OPC UA Servers Web Services OPC UA Protocol Enhanced Procedural Support for Complex Devices Access to Multiple Blocks Off-Line Configuration Modular Devices Remote I/O EDDL Cooperation Project Data Acquisition Blue line is a reference retrieved via FILE and ARRAY OPC UA Clients Operator HMI Trend/Historian Asset Management EDD Complex Devices 22 HONEYWELL September 19, 2012
FDT DTM and eddl Topics What is the problem/need? EDDL FDT/DTM FDI 23 HONEYWELL September 19, 2012
The Original Customer Needs Users want to use best-in-class devices, generally from multiple vendors. Most vendor s devices became more powerful (and complex) with diagnostic features and functions built-in. Users need asset performance management to help: - improve uptime, - better utilize staff - optimize field device utilization 24 HONEYWELL September 19, 2012
History Lesson How did we get here? October 2002 - The DD Cooperation Project was launched. - Original Members: Honeywell, ABB, Emerson Process Management, Endress+Hauser, FlowServe, Invensys, Siemens and Yokogawa. - Goal was to extend the concept of interoperability into the HMI and diagnostic data areas. - DDs have been used for more than 10 years but lacked the ability to work with more complex capabilities like valve signatures, sensor calibration curves and data storage management. 25 HONEYWELL September 19, 2012
History Lesson How did we get here? 1998 - First FDT/DTM created January 2003 - FDT/DTM was standardized by the FDT Joint Interest Group ABB, Endress+Hauser, Invensys, Siemens and Metso Automation Membership now exceeds 31 members April 2003 - FDT Joint Interest Group ABB, Endress+Hauser, Invensys, Siemens, Metso April 2007 - FDT joined ECT as an official member ECT = FF, HCF and OPC Foundation - FDT and EDDL technologies will eventually merge. 26 HONEYWELL September 19, 2012
Definitions FDT/DTM - Provides an open framework for field device maintenance and configuration software. - Works with any field bus application. FDT - Field Device Tool A standardized software interface description that defines the cooperation between device management plug-ins (DTMs) and an FDT container. DTM - Device Type Manager A DTM is a device maintenance and diagnostic application that plug s into a host system s engineering and asset management system. 27 HONEYWELL September 19, 2012
FDT Structure FDT Defines: - A set of software component interfaces - Responsibilities between components - Components: frame application, device drivers and communication drivers An FDT solution consist of three major components: - The frame application that provides the common container and user interface function - The device software that for each instrument that appears as a window pane within the frame - The communications software that passes the communications through the system to the device 28 HONEYWELL September 19, 2012
How Does It Fit Together? FDT Frame Application Network Configuration Navigation User Management DTM Management Data Management Device DTM Communication DTM (E.g. FF, HART, PROFIBUS) Plant Assets Sensors, Actuators, Drives, Valves, etc. 29 HONEYWELL September 19, 2012
Characteristics of a DTM Similar to a printer driver on the office world Are available from each device manufacturer Provides graphical support for operation Allows off-line and on-line configuration parameter adjustment(s) Supports the instrument s diagnostic options Can provide documentation of the instrument settings Can provide on-line help 30 HONEYWELL September 19, 2012
What to look for FDT-JIG (Joint Interest Group) allows for both selfcertification and certification through their own group. - There are two different logos established for this purpose: Honeywell s DTMs are self certified 31 HONEYWELL September 19, 2012
FDT Communication Protocol Options FDT is specified for many communication protocols used in process and factory automation: FOUNDATION Fieldbus TM HART Profibus (DP & PA) and Profinet CIP (DeviceNet TM and ControlNet TM ) AS-Interface Modbus Interbus 32 HONEYWELL September 19, 2012
Simple FDT System Structure PC with Windows XP Serial Port HART Modem USER PACTware ST 3000 HART 5.x DTM HART modem commdtm DTM Database Sections in dotted blocks are software components 33 HONEYWELL September 19, 2012
Experion FDM System Structure HART DTM Database FDM (Client) FDM (Server) RS-232 RS-232 RS-485 HART Modem Hardware MUX HART Device Ethernet / FTE SW MUX EPKS Server EPKS ERDB FDM (RCI) RS-232 RS-232 RS-485 HART Modem HART Device ControlNet/FTE CIOM-A (1756) AI/AO Redundant PMIO AI/AO Redundant Series C AI/AO HART Protocol Hardware Mux (MTL, P+F, R.Stahl, Elcon, Arcom) HART devices HART devices Up to 10,240 devices / EPKS Server Up to 7,936 devices / Hard-MUX 34 HONEYWELL September 19, 2012
Frame Application The FDT/DTM solution requires a base frame application - There are several ways to obtain one: Develop one specific for your system Honeywell FDM (Field Device Manager) Endress+Hauser FieldCare Omron One Tool ABB Engineer IT Others (as available) Utilize an available third-party frame application PACTware (free from any PACTware Consortium member website) Others (as available) 35 HONEYWELL September 19, 2012
What is PACTware? PACTware - Process Automation Configuration Tool - An FDT frame application known as an open platform for system-wide instrument management. - Uses the FDT-to-DTM interface for instrument adjustment, configuration, set-up, diagnostics and an asset management tool. - Manufacturer independent and works with all instruments. - Free software available from any PACTware Consortium member s web-site. Start with either of these web-sites for additional information. www.fdt-jig.org or www.pactware.com 36 HONEYWELL September 19, 2012
PACTware PACTware screen at startup This is the frame area that the DTMspecific information will be displayed in This is the area where loaded components are shown 37 HONEYWELL September 19, 2012
Device Catalog Click on Device Catalog Icon to display DTM catalog 38 HONEYWELL September 19, 2012
DTM Installation Installing a DTM is normally simple! - Download the Honeywell DTM zip file from the website - Extract files and run Setup.exe For DTMs from other vendors, please use the instructions provided from their respective websites for downloading and installation. 39 HONEYWELL September 19, 2012
DTM Set-up Upon downloading the DTM Setup Wizard, start the installation procedure by clicking the Next button 40 HONEYWELL September 19, 2012
Connect HART Comm DTM Right-click on HOST PC Select Add device Comm DTM list appears Select HART Click OK HART Comm DTM appears in branch under HOST 41 HONEYWELL September 19, 2012
Selecting Your DTM Right-Click on HART Comm Select Add Device DTM Catalog Appears Select required DTM Device DTM Appears 42 HONEYWELL September 19, 2012
Connect Device Right-Click on Device Select Connect # sign now indicates you are Connected. 43 HONEYWELL September 19, 2012
Device Information The Device Information folder under Detailed Setup allows for the review of many previously configured parameters. Changes can be made to any nongrayed block. 44 HONEYWELL September 19, 2012
Device Set-up The Device Set-up folder has sub-set folders grouped to easily manage the device s configuration process. Each folder displays information grouped together for ease-of-use. 45 HONEYWELL September 19, 2012
Help is at YOUR Fingertips This Help button takes you to the Help Menu for PACTware. Help information is available from several locations on the main menus: - The bookmark takes you to the selected Honeywell device manual. - The? takes you to the On- Line DTM User s Manual. 46 HONEYWELL September 19, 2012
Read the Manual!!! Should help be required during any part of the configuration process, a simple keystroke opens an online DTM User Manual. Simply click on the section header and you will be taken to that chapter in the manual. 47 HONEYWELL September 19, 2012
Status Indication Made Easy! Under the Diagnosis folder sits several subfolders that allow the user to view the various device status pages. Check marks indicate the presence of a fault or any change to the configuration that has been made. 48 HONEYWELL September 19, 2012
In a nutshell The use of a DTM application allows for the complete configuration of the selected instrument. It requires no other interface software or device (such as a hand-held communicator) in order to configure or diagnose an instrument. Any certified frame application can configure any vendor s instrument by using that vendor s DTM software. Simply select the correct vendor s DTM and establish contact with the device and you are ready to go. 49 HONEYWELL September 19, 2012
FDT DTM and eddl Topics What is the problem/need? EDDL FDT/DTM FDI 50 HONEYWELL September 19, 2012
FDT/DTM versus EDDL FDT Direct Control System Usage Advanced Application Integration via DD method via DTM applet Setup/Installation Addition of a file to the host program Installation of DTM (single or package) Distribution Communication Interface support Fieldbus organizations & Instrument Vendors FDT Group & Instrument / Device / Equipment Vendors Operating System Any (theoretically) Microsoft Windows only (requires COM/DCOM) Certificate Yes by each fieldbus organization Yes by FDT Group Certification process Yes by each fieldbus organization Yes by FDT Group or via Self Certification process 51 HONEYWELL September 19, 2012
FDT/DTM versus EDDL FDT Protocols HART, FF, Profibus, OPC Practically Any (FF, HART, Profibus- DP/PA, Interbus, AS-I, DeviceNet, ControlNet, and more to follow) HMI Visualization By Control System Supplier By Device Vendor Dependency between Control System and its Operating System International Standard IEC 61804-3 ANSI/ISA standard approval pending Influence on system stability No executable code DTM is ActiveX object Can be used in a handheld 52 HONEYWELL September 19, 2012
Why are Joint Efforts Required? EDDL TM Field Device Integration Primarily deals with real-time operational software Primarily deals with field device configuration tools Primarily deals with host-tocontroller interfacing Combines the benefits of the various technologies into one common solution! 53 HONEYWELL September 19, 2012
History of Cooperation Projects 03 04 05 06 07 08 09 10 11 12 13 EDDL Phase 1 Project EDDL Phase 2 Project FDI Project Common Tools Project FDI Cooperation LLC 54 HONEYWELL September 19, 2012
Field Device Integration 55 HONEYWELL September 19, 2012
FDI Device Package Standard Device Package Device Definition Business Logic User Interface Description User Interface Plug-in Attachments Using IEC 61804-3 EDDL Using IEC 62541 OPC UA Based on IEC 62453 FDT e.g Datasheets, Manuals, Certificates 56 HONEYWELL September 19, 2012
www.honeywell.com 57 HONEYWELL September 19, 2012