www.mkdiamond.com MK-MANTA III OWNER S MANUAL PARTS LIST & OPERATING INSTRUCTIONS Revision 06 0.07 Manual Part# 67 Caution: Read all safety and operating instructions before using this equipment. This parts list MUST accompany the equipment at all times.
EXPLODED VIEW Manta III 4096 combo fixed p/n 57448 6 5 VALVE INCLUDED WITH MOTOR USE P/N 48 FOR SERVICE REPLACEMENT FITTING INCLUDED WITH MOTOR USE P/N 555 FOR SERVICE REPLACEMENT 4 9 7 8 0 Drill Part# Motor Substitution Table Motor Description 5845 W/O motor, pump and control box Motor Part# N/A 5869 Milwaukee 4004 596 5864 Milwaukee 4090 55976 57449 Milwaukee 4094 546 58640 Milwaukee 4097-0 5964 8
PARTS LIST Manta III 4096 combo fixed p/n 57448 SCREW, SOC HD CAP, /4-0 X 5049 6 SCREW, /4-0 X /4 SOCKET HEAD CAP 5587 GASKET, NEOPRENE SPONGE 5454 4 FITTING, /4 MNPT X /8 BARB 54659 5 KEY, SQR, /8 X 4.0 5485 6 MTR, 0 AMP 4096-MIL W/CLUTCH 55540 7 PLATE, AIR SEAL 5740 8 GASKET, AIR SEAL 574 9 TAG, SERIAL NUMBER, BLANK 57500-RW 0 ASSY, DRILL STAND, FIXED, COMBO 5845- ASSY, CONTROL BOX DUAL SWITCH 0V 5848 ASSY, VACUUM PUMP 0V 5850 9
EXPLODED VIEW Manta III 4096 combo TILT p/n 58645 6 5 VALVE INCLUDED WITH MOTOR USE P/N 48 FOR SERVICE REPLACEMENT FITTING INCLUDED WITH MOTOR USE P/N 555 FOR SERVICE REPLACEMENT 4 9 7 8 0 Drill Part# Motor Substitution Table Motor Description 5846 W/O motor, pump and control box Motor Part# N/A 58647 Milwaukee 4004 596 58649 Milwaukee 4090 55976 58644 Milwaukee 4094 546 58648 Milwaukee 4097-0 5964 0
PARTS LIST Manta III 4096 combo TILT p/n 58645 SCREW, SOC HD CAP, /4-0 X 5049 6 SCREW, /4-0 X /4 SOCKET HEAD CAP 5587 GASKET, NEOPRENE SPONGE 5454 4 FITTING, /4 MNPT X /8 BARB 54659 5 KEY, SQR, /8 X 4.0 5485 6 MTR, 0 AMP 4096-MIL W/CLUTCH 55540 7 PLATE, AIR SEAL 5740 8 GASKET, AIR SEAL 574 9 TAG, SERIAL NUMBER, BLANK 57500-RW 0 ASSY, DRILL STAND, TILT, COMBO 5846- ASSY, CONTROL BOX DUAL SWITCH 0V 5848 ASSY, VACUUM PUMP 0V 5850
EXPLODED VIEW Manta III 4096 ANCHOR fixed p/n 676 7 4 VALVE INCLUDED WITH MOTOR USE P/N 48 FOR SERVICE REPLACEMENT FITTING INCLUDED WITH MOTOR USE P/N 555 FOR SERVICE REPLACEMENT 5 6 Drill Part# Motor Substitution Table Motor Description 5844 W/O motor, pump and control box Motor Part# N/A 674 Milwaukee 4090 55976 675 Milwaukee 4094 546 677 Milwaukee 4097-0 5964
PARTS LIST Manta III 4096 ANCHOR fixed p/n 676 SCREW, SOC HD CAP, /4-0 X 5049 4 SCREW, /4-0 X /4 SOCKET HEAD CAP 5587 KEY, SQR, /8 X 4.0 5485 4 MTR, 0 AMP 4096-MIL W/CLUTCH 55540 5 TAG, SERIAL NUMBER, BLANK 57500-RW 6 ASSY, DRILL STAND, FIXED, ANCHOR 5844-7 ASSY, CONTROL BOX SINGLE SWITCH 0V 5840
EXPLODED VIEW & PARTS LIST Manta III 4096 ANCHOR TILT p/n 5865 7 4 VALVE INCLUDED WITH MOTOR USE P/N 48 FOR SERVICE REPLACEMENT FITTING INCLUDED WITH MOTOR USE P/N 555 FOR SERVICE REPLACEMENT 5 6 Drill Part# Motor Substitution Table Motor Description 5847 W/O motor, pump and control box Motor Part# N/A 58657 Milwaukee 4090 55976 5865 Milwaukee 4094 546 58656 Milwaukee 4097-0 5964 4
EXPLODED VIEW & PARTS LIST Manta III 4096 ANCHOR TILT p/n 5865 SCREW, SOC HD CAP, /4-0 X 5049 4 SCREW, /4-0 X /4 SOCKET HEAD CAP 5587 KEY, SQR, /8 X 4.0 5485 4 MTR, 0 AMP 4096-MIL W/CLUTCH 55540 5 TAG, SERIAL NUMBER, BLANK 57500-RW 6 ASSY, DRILL STAND, TILT, ANCHOR 5847-7 ASSY, CONTROL BOX SINGLE SWITCH 0V 5840 5
EXPLODED VIEW Manta III CORE DRILL ASSY, DRILL STAND, FIXED, COMBO p/n 5845-4 6 7 7 4 0 5 6 9 8 9 5 0 6
PARTS LIST Manta III CORE DRILL ASSY, DRILL STAND, FIXED, COMBO p/n 5845- WASHER, / SAE FLAT 5094 NUT, /- HEX 58 4 WASHER, / SPLIT LOCK 554 4 LABEL, WARNING, READ MANUAL 5498 5 SCREW, /- X -/ HEX HEAD CAP 54574 6 SCREW, FLAT HD, /4-0 X /4 54657 4 7 LABEL, INFORMATION ON SERVICE 5508 8 LABEL, NOTICE, MOTOR PROBLEMS 5567 9 LEVEL, CIRCULAR BUBBLE, /4 DIA 5749 0 WHEEL, ROLLER 5744 CAP, PUSH / STAINLESS STEEL 5745 KNOB, KNURLED HD, /4-0 X -/ 5746 PAD, TOGGLE, /4-0 (9/6 X 5/8) 5747 4 SCREW, JACK 57445 5 COLLAR, MANTA, / X X 7/6 5758 6 KEY, /8 SQR X 5 5750 7 SCREW, SOC HD, CAP, /8-6 X -/4 5759 4 8 SCREW, HEX HD, TAP, /- X -/ 5884 4 9 BRACKET, WHEEL & VAC 58 0 BASE, M VAC TILT (COMP) 589 ASSY, COLUMN W/MK GEAR RACK 5845- ASSY, CARRIAGE 5845- ASSY, CORE DRILL HUB 5845-4 4 ASSY, CORE DRILL SPOKE 5845-5 5 LABEL, WARNING, SILICA, PROP 65 640 6 LABEL, QR CODE 70480 7 MOUNT, MOTOR, MIL 78 7
EXPLODED VIEW Manta III CORE DRILL ASSY, DRILL STAND, TILT, COMBO p/n 5846-5 4 7 7 7 8 9 6 0 7 4 9 8 0 0 6 4 0 4 6 5 4 8
PARTS LIST Manta III CORE DRILL ASSY, DRILL STAND, TILT, COMBO p/n 5846- WASHER, / SAE FLAT 5094 4 NUT, /- HEX 58 5 KNOB, DAVIES, 5/6-8 X 568 4 WASHER, / SPLIT LOCK 554 5 LABEL, WARNING, READ MANUAL 5498 6 SCREW, /- X -/ HEX HEAD CAP 54574 7 SCREW, FLAT HD, /4-0 X /4 54657 4 8 LABEL, INFORMATION ON SERVICE 5508 9 LABEL, NOTICE, MOTOR PROBLEMS 5567 0 LEVEL, CIRCULAR BUBBLE, /4 DIA 5749 WHEEL, ROLLER 5744 CAP, PUSH / STAINLESS STEEL 5745 KNOB, KNURLED HD, /4-0 X -/ 5746 4 PAD, TOGGLE, /4-0 (9/6 X 5/8) 5747 5 SCREW, JACK 57445 6 COLLAR, MANTA, / X X 7/6 5758 7 KEY, /8 SQR X 5 5750 8 SCREW, SOC HD, CAP, /8-6 X -/4 5759 4 9 SCREW, HEX HD, TAP, /- X -/ 5884 4 0 BRACKET, WHEEL & VAC 58 TUBE, TELESCOPING BRACE, MNT 5840 ROD, TELESCOPING SUPPORT 584 BRACKET, TELESCOPING ROD SUPRT 584 4 BASE, M VAC TILT (COMP) 589 5 SCREW, HEX HD, CAP, /- X 4-/ 5897 6 ASSY, COLUMN W/MK GEAR RACK 5845-7 ASSY, CARRIAGE 5845-8 ASSY, CORE DRILL HUB 5845-4 9 ASSY, CORE DRILL SPOKE 5845-5 0 PIN, COTTER, /6 X 5/8 5845 PIN, CLEVIS, /4 X -/4 5845 PIN, CLEVIS, /4 X -5/8 5845 WASHER, FLAT, M 58454 4 NUT, HEX M-.5 58455 5 LABEL, WARNING, SILICA, PROP 65 640 6 LABEL, QR CODE 70480 7 MOUNT, MOTOR, MIL 78 9
EXPLODED VIEW Manta III CORE DRILL ASSY, DRILL STAND, FIXED, ANCHOR p/n 5844-5 7 7 8 4 9 4 6 6 8 4 0 5 0
PARTS LIST Manta III CORE DRILL ASSY, DRILL STAND, FIXED, ANCHOR p/n 5844- WASHER, / SAE FLAT 5094 NUT, /- HEX 58 4 SCREW, HEX HD, 5/6-8 X 574 4 WASHER, SPLIT LOCK, 5/6 5747 5 WASHER, FLAT, SAE, 5/6 5754 6 WASHER, / SPLIT LOCK 554 7 LABEL, WARNING, READ MANUAL 5498 8 SCREW, /- X -/ HEX HEAD CAP 54574 9 LABEL, INFORMATION ON SERVICE 5508 0 LABEL, NOTICE, MOTOR PROBLEMS 5567 LEVEL, CIRCULAR BUBBLE, /4 DIA 5749 BRACKET, WHEEL MANTA 574 WHEEL, ROLLER 5744 4 CAP, PUSH / STAINLESS STEEL 5745 5 SCREW, JACK 57445 6 COLLAR, MANTA, / X X 7/6 5758 7 KEY, /8 SQR X 5 5750 8 SCREW, SOC HD, CAP, /8-6 X -/4 5759 4 9 SCREW, HEX HD, TAP, /- X -/ 5884 4 0 BASE, M ANCHOR (COMP) 5840 ASSY, COLUMN W/MK GEAR RACK 5845- ASSY, CARRIAGE 5845- ASSY, CORE DRILL HUB 5845-4 4 ASSY, CORE DRILL SPOKE 5845-5 5 LABEL, WARNING, SILICA, PROP 65 640 6 LABEL, QR CODE 70480 7 MOUNT, MOTOR, MIL 78
EXPLODED VIEW Manta III CORE DRILL ASSY, DRILL STAND, TILT, anchor p/n 5847-4 7 7 4 7 0 0 9 9 8 5 5 6 8 9 4 4 5 6 7 6
PARTS LIST Manta III CORE DRILL ASSY, DRILL STAND, TILT, anchor p/n 5847- WASHER, / SAE FLAT 5094 5 NUT, /- HEX 58 6 KNOB, DAVIES, 5/6-8 X 568 4 SCREW, HEX HD, 5/6-8 X 574 5 WASHER, LOCK, SPLIT, 5/6 5747 6 WASHER, FLAT, SAE, 5/6 5754 7 WASHER, / SPLIT LOCK 554 8 LABEL, WARNING, READ MANUAL 5498 9 SCREW, /- X -/ HEX HEAD CAP 54574 0 LABEL, INFORMATION ON SERVICE 5508 LABEL, NOTICE, MOTOR PROBLEMS 5567 BASE, M ANCHOR TILT (COMP) 574 LEVEL, CIRCULAR BUBBLE, /4 DIA 5749 4 BRACKET, WHEEL MANTA 574 5 WHEEL, ROLLER 5744 6 CAP, PUSH / STAINLESS STEEL 5745 7 SCREW, JACK 57445 8 COLLAR, MANTA, / X X 7/6 5758 9 KEY, /8 SQR X 5 5750 0 SCREW, SOC HD, CAP, /8-6 X -/4 5759 4 SCREW, HEX HD, TAP, /- X -/ 5884 4 TUBE, TELESCOPING BRACE, MNT 5840 ROD, TELESCOPING SUPPORT 584 4 BRACKET, TELESCOPING ROD SUPRT 584 5 SCREW, HEX HD, CAP, /- X 4-/ 5897 6 ASSY, COLUMN W/MK GEAR RACK 5845-7 ASSY, CARRIAGE 5845-8 ASSY, CORE DRILL HUB 5845-4 9 ASSY, CORE DRILL SPOKE 5845-5 0 PIN, COTTER, /6 X 5/8 5845 PIN, CLEVIS, /4 X -/4 5845 PIN, CLEVIS, /4 X -5/8 5845 WASHER, FLAT, M 58454 4 NUT, HEX M-.5 58455 5 LABEL, WARNING, SILICA, PROP 65 640 6 LABEL, QR CODE 70480 7 MOUNT, MOTOR, MIL 78
EXPLODED VIEW & PARTS LIST ASSY. COLUMN W/MK GEAR RACK p/n 5845-4 WASHER, #0 SPLIT LOCK 5684 4 COLUMN, MANTA 57444 SCREW, 0- X / SOCKET HEAD SET 5755 4 4 GEAR RACK / X /4 X 4 5878 4
EXPLODED VIEW & PARTS LIST ASSY. CARRIAGE p/n 5845-9 0 5 5 4 7 4 8 6 BEARING, BALL, 7 X 40 X MM 77 SCREW, SOC HD CAP, /4-0 X 5049 4 KNOB, DAVIES, 5/6-8 X 568 4 SCREW, SET, CPU PT. /4-0 X 5/6 546 6 5 SCREW, FLAT HD, #6- X / 54448 8 6 BODY, CARRIAGE, COMP 55757 7 PLATE, ADJUSTMENT 577 6 8 SLIDE, CARRIAGE 578 8 9 BACK, CARRIAGE (COMP) 5748 0 HANDLE, CARRIAGE (COMP) 57440 NUT, HEX NYLOK 6-5759 8 SCREW, FLAT HD, #6- X /8 575 8 SCREW, PAN HD, /4-0 X /4 575 4 SHAFT, GEAR, SHORT 5848 5 SCREW, SOC HD CAP, /4-0 X -/4 596 4 5
EXPLODED VIEW & PARTS LIST ASSY. CORE DRILL HUB p/n 5845-4 4 PLUG, HOLE PLASTIC /4 566 HUB, SLIP HANDLE 57 SCREW, SET, /4-0X/4 5758 4 KNOB, RUBBER, /4-0 X /4 LONG 5948-6
EXPLODED VIEW & PARTS LIST ASSY. CORE DRILL SPOKE p/n 5845-5 KNOB, / - 0 FEM BALL 54486 SPOKE, SLIP HANDLE 57 7
EXPLODED VIEW & PARTS LIST ASSY. VACUUM PUMP 0V p/n 5850 4 6 6 5 9 8 7 0 NIPPLER, /4 NPT X CLOSE GALV 5598 PUMP, VACUUM MANTA CORE DRILL 54475 FILTER, WATER 54476 4 GAUGE, VACUUM 54477 5 valve, petcock /4 mip 54488 6 fitting, t /4 x /4 x /4 npt 54497 7 elbow, /4mnpt street 5465 8 brakcet, pump hold down 57446 9 screw, truss 0- x /4 5756 0 screw, flat hd 0- x 5/8 57554 assy, vacuum hose 57707 8
EXPLODED VIEW & PARTS LIST ASSY. control BOX, DUAL SWITCH 0V p/n 5848 4 7 8 6 4 5 5 9 0 SCREW, PAN HD, #0-4 X /8 5097 CONNECTOR, CORD / 507 SCREW, #6- X / PAN HEAD SELF TAPPING 5459 7 4 SCREW, PHILP SELF TAP 0-4 X 5/8 568 6 5 COVER, SWITCH 540 6 RECEPTACLE, FLANGED 5A 5V 5447 7 AMMETER, MANTA CORE DRILL 0V 54489 8 TRANSFORMER, 0V AC 54490 9 SWITCH, TOGGLE 0 AMP 5449 0 CORD, ELEC, / SOOW, YELLOW, 8 54494 PLUG, 0V, L5-0P 54556 HARNES, WIRE, DUAL SWITCH 5475 RECEPTACLE, FLANGED TWIST-LOCK 5775 4 AMP BOX, SINGLE (COMP) 5874 5 COVER, CONTROL BOX (COMP) 5876 9
EXPLODED VIEW & PARTS LIST ASSY. control BOX, SINGLE SWITCH 0V p/n 5840 7 6 4 8 0 5 9 SCREW, PAN HD, #0-4 X /8 5097 CONNECTOR, CORD / 507 SCREW, #6- X / PAN HEAD SELF TAPPING 5459 5 4 SCREW, PHILP SELF TAP 0-4 X 5/8 568 6 5 COVER, SWITCH 540 6 AMMETER, MANTA CORE DRILL 0V 54489 7 TRANSFORMER, 0V AC 54490 8 SWITCH, TOGGLE 0 AMP 5449 9 CORD, ELEC, / SOOW, YELLOW, 8 54494 0 PLUG, 0V, L5-0P 54556 HARNES, WIRE, SINGLE SWITCH 5475- RECEPTACLE, FLANGED TWIST-LOCK 5775 CON. BOX, SINGLE (COMP) 5885 4 COVER, CON. BOX SINGLE COMP 5887 40
ACCESSORIES accessories ITEM NUMBER DESCRIPTION www.mkdiamond.com www.mkdiamond.com www.mkdiamond.com Core Bits MK-Black- Supreme Grade for Concrete & Asphalt Excellent performance in applications associated with moderate to high steel reinforcement. Available Diameters / - 6 Core Bits MK-Orange- Premium Grade for Concrete & Asphalt MK-Orange is a premium bit designed for wet drilling applications that include light to moderate steel reinforcement. Available Diameters - 6 Core Bits MK-Yellow- Standard Grade for Concrete & Asphalt MK-Yellow is an excellent choice for all types of general wet drilling. Available Diameters - 4 4 www.mkdiamond.com 5 www.mkdiamond.com 4 www.mkdiamond.com Core Bits MK-Blue Turbo - Professional Grade for Concrete with Steel MK-Blue is an excellent choice for all types of general wet drilling. Available Diameters - 6 Core Bits MK-Black Turbo - Supreme Grade for Concrete & Asphalt MK-Black is an excellent choice for all types of general wet drilling. Available Diameters - 6 Core Bit Extensions Multiple tube extensions may be used extending the drilling depth in increments of. Available Diameters - /4 to 6 /4 For Use with MK-Turbo Bits Only 5 0449 0450 Shaft Extensions easily attach to the core bit and allow for a deeper drilling capacity. Length 5/8 - Male / 5/8 Female - /4-7 Male / - /4-7 Female 6 5960 Motor Spacer kit for Manta IIII core drill rigs with Milwaukee motors. Allows rigs to use 6 bits. 4
ORDERING, RETURN, & PACKAGING ORDERING INFORMATION You may order MK Diamond products through your local MK Diamond distributor or, you may order direct from MK Diamond. When ordering direct from MK Diamond, please have the following information ready before calling: The Model Number of the saw The Serial Number of the saw Where the saw was purchased and when The Part Number for the part(s) being ordered The Part Description for the part(s) being ordered NOTE: Standard orders are $50.00 or more when ordering direct from MK Diamond. A $6.00 charge will be added to orders having a net billing value under $50.00. A nominal handling fee of $5.00 may apply to some orders. All parts may be ordered by calling toll free to 800 4-580 or 0 59-5 and asking for Customer Service. For technical questions, call 800 474-5594. RETURN MATERIALS POLICY To expedite the service relative to the return of a product purchased through MK Diamond, please observe the following: NOTE: When returning all items, they must have been purchased within the previous twelve () months. Have the Model Number of the saw Have the Serial Number of the saw Have the location of where the saw was purchased Have the date when the saw was purchased Contact Customer Service for approval to return the item(s) Obtain a Returned Goods Number (RGA) authorizing the return Follow the packaging instructions in the following section Ensure the RGA number is on the outside of the returned package Ensure your item(s) are prepaid to the destination For returned items, call toll free to 800 4-580 or 0 59-5 and ask for Customer Service. PACKAGING INSTRUCTIONS Remove the motor and Support Assembly Dry the drill before shipping When packing, include the following: Core Drill, Vacuum Pump and Accessory Pack Package the unit in its original container or one of comparable size (do not ship the unit partially exposed) Ensure all parts are secured in the packaging to prevent moving AUTHORIZED SERVICE CENTERS For quicker repair time, you may contact MK Diamond Customer Service, toll free, at 800 4-580 or 0 59-5 for the Authorized Service Center closest too you or visit our web site at www.mkdiamond.com. For technical questions, call 800 474-5594. 4
CONTACT & LIMITED WARRANTY CONTACT Please contact MK Diamond Products, Inc. Customer Service Department with any questions you might have regarding distributors, parts or service. Telephone: (800) 4-580 Fax: (0) 59-558 E-mail: Customer_Service@MKDiamond.com Customer Service Hours: Monday through Friday, 6AM-4PM PST MK Diamond Products, Inc. 5 Storm Parkway Torrance, CA 9050 MK DIAMOND PRODUCTS, INC. LIMITED WARRANTY MK DIAMOND PRODUCTS, INC. will guarantee every machine they build, to be free from defects in material and workmanship for () one year from date of purchase. The obligation of MK DIAMOND PRODUCTS, INC. under this warranty is limited to the repair or replacement of any parts which, under normal use, prove to be defective in material or workmanship. The parts involved or the unit in question should be returned to MK DIAMOND PRODUCTS, INC. or to a point designated by us, transportation prepaid. This warranty does not obligate us to bear the cost of labor or transportation charges in connection with replacement or repair of defective parts. Likewise, it shall NOT apply to any unit which has been subjected to misuse, neglect or accident. This warranty does NOT apply to any machine which has been repaired or altered outside our factory. This warranty does NOT obligate MK DIAMOND PRODUCTS, INC., with respect to items not of our manufacture, such as engines, motors, hydraulics, etc., which are subject to their own guarantees and warranties. We shall in no event be liable for consequential damages or contingent liabilities arising out of failure of any equipment or parts to operate properly. COPYRIGHT 07, MK DIAMOND PRODUCTS, INC. ALL RIGHTS RESERVED. The MK Diamond logo is a registered trademark of MK Diamond Products, Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission. MK Diamond may have patents, patent applications, trade marks, copyrights of other intellectual property right covering this product in this document. This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold. The information and specifications included in this publication were in effect at the time of approval for printing. 4
MK-MANTA CORE DRILL III OWNER'S MANUAL & OPERATING INSTRUCTIONS MK Diamond Products, Inc. 5 Storm Parkway Torrance, CA 9050 Toll-Free: (800) 4-580 Phone: (0) 59-5 Fax: (0) 59-558 www.mkdiamond.com