Stora Enso Retail Ready Corrugated Pacakging Clay coated white graphical liners and Semi Chemical Fluting
Today s Trends effecting packaging g business Changing consumer purchasing behaviour form fast and convenient shoppers double income - no kids & single households moving to a Strategic Consumer Natural Lifestyle Eco-Tourism Personal Health Bio-Food, Natural and Organic Products High concerns about the environment Alternative Transportations Renewable Energy Systems 3 R s: Reduce, Reuse, Recycle - Renew Competition on the Consumer Shorter Brand Life New brands, brand extension, private labels New packaging and design High competition, attractive packaging Energy and other major costs increasing 2
Multiple demands on packaging g Attractive Design Ecological Economical Brand Image Safe Convenient Easy to implement 3
Function of Corrugated Box Body Guard - Protects the value of goods by avoiding damages and waste during logistic chain. Silent Salesman - Gives image and attracts consumers - Conveys image and information and helps consumers choose 4
Basics of corrugated board Corrugated board raw materials Liners Fluting Liners Fluting 5
Liners Function Liner Keeping the corrugated board together Printing base Grades Kraftliner (primary fiber based) Testliner (recycled fiber based) White top liners (Uncoated) New introduction : Clay Coated White Graphical Liners 6
Flutings Function Keeping liners separate => gives great rigidity to corrugated board Fluting Grades Semi-chemical fluting Recycled fiber fluting 7
Fiber base of containerboards Primary Fiber (KLB, Semichem, WTL) Recycled Fiber (Testliner, RCP-Fluting, WTL) Fiber is the base for the characteristics of containerboards. Great variations in quality, so also great variations in boards. 8
Stiffness tests Mediums Mediums Mediums 9
Stiffness tests Liners Liners 10
Basics of Corrugated Board Packaging Testing ECT Edge crush test FCT Flat crush test BCT Box crush test 11
Factors influencing the box compression resistance BCT BCT Box perimeter ECT Converting operations scoring, slatting, folding, alignment etc Flute formation and bonding Thickness RCT (liner)/cct (medium) of components Converting operations, feeding pressure, printing CMT (medium) (= Flat Crush) Flute formation Flute profile, thickness of components 12
ECT (Edge Crush Test) FOR SINGLEWALL BOARD: ECT = 0.73 x (RCT L1 x α x CCT F + RCT L2 ) + 1.6 R 2 = 90.3 % FOR DOUBLEWALL BOARD: ECT = 0.69 x (Σ RCT L + Σ α x CCT F ) + 2.27 R 2 = 84.3 % WHERE: RCT L1L2 = RING CRUSH TEST VALUES OF LINERS CCT F = CORRUGATED CRUSH TEST VALUES OF FLUTINGS α = TAKE UP FACTOR OF THE FLUTE PROFILE ALL IN KILO NEWTONS PER METRE (kn/m) R 2 = COEFFICIENT OF DETERMINATION = PERCENT FIT 13
Example of corrugated medium matching the needs of the end use Scandinavian i Semichemical i Fluting Pulping method Neutral Sulphite (NSSC) Mainly Hard Wood is used Characteristics ti of Semichem are based on Wood Species used and Pulp Cooking, Fiber Handling and Board Production 14
Characteristics of Scandinavian Semichemical Fluting medium contributing to the box performance and protection of goods Gentle pulping process provide good stiffness Thermoplastic- stiffness increase when corrugated Resistance to high humidity Resistance to changing temperatures Resistance to dynamic loads Purity - no heavy metals - no microbiological growth - no toxic chemicals Stiffness durability during prolonged time - creep 15
Main end uses of Scandinavian Semichem Fluting Fruit and vegetable packaging Other food packaging Electronics Heavy duty corrugated cases 16
Changes in the Corrugated Industry From transport packaging to shelf ready packaging & displays high demand on printing touch & feel Light weighting micro flute Shade brown to white uncoated to coated 17
StoraEnso s possibility to respond to the marked trends New Graphical Liner Generation Ex Stora Enso Speciality Papers 18
Product Category Packaging g Corrugated Packaging g Grade LumiLiner (one side coated, wood free, OBA free, offset, rotogravure and flexo, direct food contact) 80, 90, 97, 110 and 140 gsm produced in Uetersen Other grammages available depending on trim MediaLiner (one side coated, wood free, OBA containing, offset, rotogravure and flexo, direct food contact) 120, 135, 160, 190 and 220 gsm produced in Uetersen Other grammages available depending on trim
MediaLiner: white & bright MediaLiner C1S is a GRAPHICAL fully white liner with a one-side double silk coated surface and remarkably high visual performance and printability MediaLiner offers an outstanding high whiteness combined with excellent bi brightness MediaLiner offers a wide variety of basis weights C1S: 120, 135, 160, 190, 220, gsm Available FSC certified Flexo Double Silk Coating pre- and post print Fibre Layer Offset pre- and post print Reverse Side Treatment 20
Sustainable Innovation for Light Weight Packaging g LumiLiner developed as top layer for micro-flute boxes Virgin Fibre Liner Renewable Fibre adhesion friendly reverse side Good bulk and opacity light weighting possibility Food approved Free from OBA one side silk coated Flexo, Offset pre- and post print Outstanding flatness good piling of corrugated sheets 21
Rethink. Be inspired.! Thank You! 22
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