Grasso SC Series Screw compressors forindustrial refrigeration GEA Refrigeration Grasso
Reliability, Efficiency & Experience Grasso screw compressors reflect the simplicity of design, optimal energy efficiency and long lifetime of components combined with quiet operation and smooth running features. One of the main targets, during the design of a new compressor, is to find simple solutions whilst using standard components. As a result, Grasso screw compressors incorporate unique selling proposition and innovations which guarantee fast and efficient maintenance on-site. aspects of design being reliable and high efficient within the need to protect and conserve global energy resources. Each compressor undergoes numerous testing procedures before it leaves the factory including an operational run on a special test rig. These large scale procedures are a process of Grasso s quality management system which are certified to ISO 9001 that ensures customers receive highly reliable components for their refrigeration systems. From day one in the development of a Grasso screw compressor, our experienced team of engineers takes care of the important Reliable products and optimal support from experienced staff 2
Designed for compression of refrigerants Grasso screw compressors are designed for compression of refrigerants applied to industrial refrigeration, air conditioning, heat pumps, and gas compression. They are characterized by over 50 years of experience as well as continual developments and patented innovations in screw compressor technology. Developed especially for applications in industrial refrigeration and air conditioning with capacities of around 200 to 8,700 kw (57 to 2,476 tons), Grasso screw compressors can be used for booster and high pressure (28 bar/ 52 bar), single- or two-stage and heat pump applications up to 52 bar. The complete range of Grasso screw compressors covers swept volume flows from 230 to 8,560 m³/h (136 to 5,038 cfm) at 2940 rpm. 3D technology in design, manufacturing on highly exact NC tool machines and quality control by a 3D coordinate measuring machine ensures high Grasso quality Patented rotor profile, designed for efficient operation, smooth running and a minimum of wear Teeth ratio 5:6 of male/ female rotor pair and optimized ratio be-tween rotor length and diameter calculated for each compressor size together with optimum teeth heights and rotor wrap angles Patented anti gas pulsation system, preventing pulsations in part load and at high pressure ratios Capacity is stepless adjustable between 0 % and 100 % One standardized wearless position indicator system for all compressor models which is connected to the control slide and hermetically sealed Variable Vi options for an efficient operation even at part load by optimizing the internal compression process Highest product lifetime and reliability by a simple design with proven components as well as hydraulic axial force compensation and high-performance bearings Common features of Grasso screw compressors 3
Grasso s screw compressor program contains 22 different compressor sizes, divided into three design families SMALL (SH series), MEDIUM (MC series) and LARGE (LT series). SMALL series screw compressors (SH series) The SH series screw compressors were developed especially for the smaller volume flow rates of the Grasso range. Due to optional integration of package components like suction and discharge check valves, suction and oil filters, into the compressor, they are more than bare shaft screw compressors. They are a step forward to an entire compressor package. With their simple design and the removal of many connection points they are characterised by a compact, light and space-saving construction. The package design has been simplified by integrating the entire oil management system (with only one oil connection) and important package modules into the compressor. The integration of the proven components into the compressor results in improved quality, greater safety and sealing and a high level of reliability in the resulting product, the screw compressor package. The SH compressors are equipped with the sensor interfaces for pressure and temperature monitoring and for indicating the position of the control slide and with the active interfaces of the integrated solenoid valve blocks for setting a combined Vi at part load. The direct assignment of the solenoid valves to the Vi and part load controller, together with the connection of the pressure and temperature sensor system on the compressor, simplifies assembly and servicing of the package. With the patented parallel slide system, Vi and part load control can be carried out independently but at the same time, allowing the screw compressor to have a low-loss working process even at part load. Technical features Integration of package components Integration of the oil management system Space-saving compact design Maximum operating safety and sealing Suitable for all standard DIN-flange motors Rotors fully bedded on rolling bearings Low-noise and low-vibration running characteristic Anti gas pulsation system for safe part load operation High COP values in full and in part load due to Vi control in part load using parallel slide system (PS system) Stepless adjustable capacity control Nonwearing hermetically sealed position indicating system for control slide 4
MEDIUM series screw compressors (MC series) MC series screw compressors are characterized by the integration of unit components and by their simple, compact and space-saving construction inside the compressor package. A suction non-return valve, suction filter, oil pump and oilhydraulic system with associated solenoid valve assemblies for Vi and part load adjustment are integrated in the compressor. This greatly reduces the internal pipework within the package. The control lines for the solenoid valves for Vi part load control are connected directly to the compressor. Technical features Integration of package components Integrated oil distribution system Compact design and simple installation Roller bearings for thrust and radial load Low-noise and low-vibration running characteristics High COP values in all situations due to stepless Vi and capacity control using parallel slide system Anti gas pulsation system for safe part load operation Nonwearing hermetically sealed position indicating system LARGE series screw compressors (LT series) LT series screw compressors have all the latest features of Grasso screw compressor technology. The tandem slide system together with the compressor control device offers new possibilities for combined Vi part load adjustment. LT series screw compressors are installed in the large series screw package in the traditional manner. The optimal Vi-values for compression in full and part load conditions are calculated and hydraulically adjusted by the compressor control device. Technical features Optimized main rotor dimensions result in high COP values High COP values for full and part load operation thanks to stepless Vi part load control with tandem slide system (TS system) Extremely long service life Compact and simple design for modern package installations and easy maintenance Rotors have antifriction and sleeve bearings for maximum loads Excellent noise and vibration characteristic in all operating states Anti gas pulsation system for safe part load operation Nonwearing hermetically sealed position indicating system 5
The Grasso screw compressor program Compressor type Swept volume Swept volume Dimensions (mm) NB1 (m /h) 1) (cfm) 2) (mm) 3) L B H NB2 (mm) 4) Grasso SH series C 231 164 939 585 560 80 50 313 D 265 188 968 585 560 80 50 324 E 321 228 1004 675 670 100 65 460 G 372 264 1033 675 670 100 65 471 Grasso MC H 471 335 938 425 554 125 80 340 L 544 387 974 425 554 125 80 365 M 690 490 1090 480 610 150 100 580 N 860 611 1135 480 610 150 100 640 Grasso LT series P 805 572 817 600 525 150 100 595 R 1040 739 965 660 570 175 100 895 S 1290 917 1032 660 570 175 100 960 Mass (kg) T 1460 1038 1125 660 570 175 100 1060 V 1740 1236 1040 750 670 250 150 1186 W 1990 1418 1145 750 670 250 150 1200 Y 2390 1703 1161 750 670 250 150 1308 Z 2748 1953 1315 760 700 250 150 1670 XA 3250 2309 1425 760 700 250 150 1740 XB 4150 2949 1410 900 850 300 200 2100 XC 4900 3486 1480 900 850 300 200 2400 XD 5800 4122 1560 900 850 300 200 2600 XE 7110 5095 1625 980 980 400 250 3500 XF 8560 6083 1725 980 980 400 250 3850 1) at 2,940 min -1 (50 Hz), 2) at 3,550 min -1 (60 Hz), 3) suction connection, 4) discharge connection Swept volumes Compressor type Swept volume (cfm) at 3,550 min -1 Swept volume (m³/h) at 2,940 min -1 Swept volume 6
Grasso 28 bar compressors Compressor type Swept volume Swept volume (m /h) 1) (cfm) 2) 28 bar compressor NH 3 Refrigeration capacity Refrigeration capacity -35/+35 C (kw) 3) -15/+35 C (kw) Refrigeration capacity 0/+35 C (kw) C 231 164 50 107 194 D 265 188 60 126 230 E 321 228 72 153 279 G 372 264 85 181 330 H 471 335 112 237 431 L 544 387 129 273 498 M 690 490 165 350 637 N 860 611 206 436 795 P 805 572 201 429 772 R 1040 739 260 554 997 S 1290 917 322 687 1236 T 1460 1038 364 777 1399 V 1740 1236 443 940 1690 W 1990 1418 506 1075 1932 Y 2390 1703 608 1291 2321 Z 2748 1953 700 1485 2670 XA 3250 2309 827 1756 3157 XB 4150 2949 1060 2245 4030 XC 4900 3486 1247 2648 4759 XD 5800 4122 1476 3135 5634 XE 7110 5095 1788 3797 6825 XF 8560 6083 2135 4533 8148 All capacity data are calculated at 2,940 min -1, with 5 K superheat and 0 K subcooling. Economizer: open flash 1) at 2,940 min -1 (50 Hz), 2) at 3,550 min -1 (60 Hz), 3) with economizer 28 bar compressor refrigeration capacity with NH 3 Compressor type Refrigeration capacity NH 3-35/+35 C with economizer Refrigeration capacity NH 3-15/+35 C Refrigeration capacity NH 3 0/+35 C Refrigeration capacity (kw) 7
Grasso 52 bar compressors All Grasso screw compressors are available for two pressure levels: 28 bar and 52 bar maximum design pressure. The 52 bar compressors were introduced as a result of hot gas defrosting requirements with CO 2, new heat pump applications with higher temperature levels and other applications with a higher pressure level. The new 52 bar series comprises 22 frame sizes covering a range of swept volume flows from 231 to 8560 m 3 /h. The increase of the permissible design pressure up to 52 bar results from the intention to defrost CO 2 cascade refrigeration systems by hot gas. The waste-heat utilization sector also tends to higher useful warm-water temperatures in new applications of the heat pump technology with ammonia. Heat pumps using ammonia with a useful hot water temperature level of 80 C are available by means of the 52 bar range compressors. The 52 bar compressors contain the well-known features of the Grasso screw compressors. These compressors have a fixed internal volume ratio (Vi) in the range from 1.2 to 5.5. The smaller Vi values are essential for efficient operation at high suction pressures and small pressure ratios. Specific features Housing material with a higher strength e.g. nodular cast iron Stronger thrust bearing design at male rotor: Triax Design High performance shaft seal High pressure components e.g. solenoid valve block Stronger driving shaft end if required Special rotor design to meet the high bearing load if required The table below and the charts on the next page show the refrigeration and heating capacities for CO 2 and NH 3 applications exemplified with three different operating conditions: -50/-5 C for the low temperature stage of cascade systems, -50/+5 C for the hot gas defrosting mode and for ammonia heat pumps at +35/+80 C. Compressor type 1) Swept volume Swept volume (m /h) 2) (cfm) 3) Refrigeration capacity -50/-5 C (kw) CO 2 52 bar compressor Refrigeration capacity -50/+5 C (kw) NH 3 (heat pump) Heating capacity +35/+80 C (kw) C 231 164 226 198 598 D 265 188 268 235 E 321 228 312 273 851 G 372 264 369 337 H 471 335 482 422 1303 L 544 387 556 507 1510 M 690 490 712 625 1901 N 860 611 888 802 P 805 572 851 747 2345 R 1040 739 1100 984 2992 S 1290 917 1391 1220 3720 T 1460 1038 1574 1381 4198 V 1740 1236 1870 1640 5051 W 1990 1418 2138 1874 5795 Y 2390 1703 2568 2252 Z 2748 1953 2953 2616 7905 XA 3250 2309 3528 3093 XB 4150 2949 4659 4087 12329 XC 4900 3486 5318 4664 XD 5800 4122 6295 XE 7110 5095 7550 All capacity data are calculated at 2,940 min -1, with 5 K superheat and 0 K subcooling. 1) regarding swept volume flow, 2) at 2,940 min -1 (50 Hz), 3) at 3,550 min -1 (60 Hz) 8
52 bar compressor refrigeration capacity with CO 2 Compressor type Refrigeration capacity CO 2-50/+5 C Refrigeration capacity CO 2-50/-5 C Refrigeration capacity (kw) 52 bar compressor heating capacity with NH 3 Compressor type Heating capacity NH 3 +35/+80 C Heating capacity (kw) 9
Highest standards Highest quality Technical solutions with highest engineering standards to minimize the operating costs (energy consumption) and noise level are characteristic features of Grasso screw compressors. The Vi adjustment at full and part load operation minimizes (down to part loads of 40%) the energy consumption. As a result operating costs up to 20% can be saved. The set of rotors with 5 teeth (male rotor) and 6 teeth (female rotor) enlarges the wide field of operating conditions for compressors with an optimized Vi and enables the operation at higher condensing pressures, since unequal loads on the radial bearings are avoided. The patented line generated rotor profile, manufactured with highest accuracy during the hobbing process, guarantees the best sealing between neighbouring working chambers, wear free operation and less noise emissions even at higher speed. Grasso uses proven standardized solutions for the main functional elements for each compressor and each design family. The hermetically sealed position indicating system for capacity and Vi control slide provides a standard output signal from 4 to 20 ma. The indicating system is adjustable and is adapted to all compressor sizes by using a system of specific springs. Depending on the customers requirements, the solenoid valve blocks are equipped with coils, suitable for one of five standard voltages. The solenoid valves and the position indicating system are also available for different explosion-proof requirements and UL-approval. German version has two more characteristics PS (Parallel Slide) system for Vi and part load control at SH and MC series TS (Tandem Slide) system for Vi and part load control at LT series Position indicating system for capacity and Vi control slides, MC Series Technical standards and proven functional elements 10
Grasso s production facilities in Europe, sales organization and service staff are available world-wide For us from Grasso, quality and reliability are the key terms. Optimal maintenance is also essential to avoid breakdowns and maximize the productivity of your plant. Therefore our objective is that the products we supply are used in the right application, properly installed and maintained with the highest standards. With this in mind, we offer you the support of a worldwide service and backup network, to your service 24 hours a day, 7 days a week! A guarantee for maximum safety and reliability for your installation. Grasso: a synonym for service - worldwide With the information from the internet you can select the correct compressor for your specific needs. This information also enables you to choose the right compressor technology and to install and service our compressors. We have made this information available on our website. Visit us at www.grasso.de and find out everything that you want to know concerning our compressors. Compressor cooling capacities and power consumption can easily be calculated with our compressor selection software (COMSEL). The flexible and comprehensive portfolio of Grasso s screw compressors offers a customized solution for each application. We have established a long and fruitful partnership with our customers. Grasso Homepage www.grasso.de Grasso hotlines Screw compressors & accessories Parts: +49 (0)172-301 45 79 Service: +49 (0)172-391 20 50 24 hours - 7 days a week 11
Comprehensive and totally accessible GEA Grasso GmbH and GEA Grasso B.V. are among the world s leading manufacturers of state-of-the-art reciprocating and screw compressors. Our innovative packages, chillers and components for industrial refrigeration plants, freezing and air conditioning systems are also recognized for their exceptional reliability and efficiency. With headquarters in the Netherlands and with production facilities in the Netherlands and Germany, more than 90% of our production is exported to countries all over the world. Grasso is readily accessed and at your service, through its sales offices in Australia, China, the Czech Republic, Denmark, France, Germany, Indonesia, Italy, Kazakhstan, Lithuania, the Netherlands, the Philippines, Poland, Portugal, Romania, Russia, Slovakia, South Africa, Thailand, United Kingdom, Ukraine, the United States and Uzbekistan. The Grasso range includes: GEA Refrigeration GEA Grasso GmbH Grasso screw compressors and packages; single- and two-stage, 22 screw compressor models with swept volumes ranging from 230 to 8,560 m 3 /h (136 to 5,069 cfm) Grasso reciprocating compressors and packages; single- and two-stage, 48 types, with swept volumes ranging from 100 to 2,390 m 3 /h (59 to 1,410 cfm) Grasso ammonia liquid chillers for air conditioning or process cooling; reciprocating compressor types ranging from 100 to 2,200 kw (28 to 627 tons) and screw compressor types ranging from 200 to 8,700 kw (57 to 1,710 tons) Holzhauser Straße 165, 13509 Berlin, Germany Phone +49 (0)30 43 592 677, Fax+49 (0)30 43 592 777 www.grasso.de info@grasso.de Grasso system control the electronic control unit for compressors and packages Grasso purger for non-condensable gases Grasso ammonia dryer removes water from the ammonia circuit Maintenance of refrigeration systems GEA Refrigeration GEA Grasso B.V. Parallelweg 27, 5223 AL s-hertogenbosch The Netherlands Phone +31 (0)73 6203 911, Fax+31 (0)73 6214 320 www.grasso.nl info@grasso.nl pdr_5043_lea_sc_gbr_0609 Cualquier dato y otra información de este folleto deberá ser entendida como una descripción general de las propiedades de este producto y en ningún caso podrá ser vinculante para GEA. Las especificaciones vinculantes de este producto deberán acordarse mediante oferta o proposición emitida como respuesta a peticiones.